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Jet JCP-601, Operating Instructions And Parts Manual

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Jet JCP-601 Operating Instructions And Parts Manual Download Page 21

REPAIR PARTS LIST FOR JCP-601

 MAINTENANCE 

/ 

 REP

AIR

TROUBLESHOOTING

OPERA

TION

ASSEMBL

Y

 /

 INST

ALLA

TION

SAFETY

 /

 

SPECIFICA

TIONS

GETTING ST

ARTED

19

Ref. 

No.

Description

Part Number:

Qty.

1

CRANKCASE

--

1

2

CRANKCASE GASKET

●

1

3

BREATHER

JCP601-021

1

4

CYLINDER

--

1

5

CYLINDER GASKET

●

1

6

CONNECTING ROD AND PISTON ASSEMBLY

--

2

7

PISTON RING SET

--

2

8

BALL BEARING

--

2

9

CRANKSHAFT, BEARINGS, RODS, PISTON ASSEMBLY

JCP601-022

1

10

O-RING

●

1

11

OIL SEAL

--

1

12

BEARING CAP ASSEMBLY

--

1

13

M6 X 10 MM HEX CAP SCREW

✝

4

14

VALVE PLATE ASSEMBLY 

JCP601-023

1

15

VALVE PLATE MOLDED SEAL

●

1

16

CYLINDER HEAD AND FASTENERS

--

1

17

AIR FILTER ASSEMBLY

 JCP601-024

1

18

1/8 IN.-27 OIL DRAIN PLUG

--

1

19

SIGHT GLASS

JCP601-025

1

20

AIR FILTER ELEMENT

JCP601-026

1

REPAIR PART KITS

      

●

GASKET KIT

JCP601-027

--

NOT AVAILABLE 

✝

AVAILABLE AT LOCAL HARDWARE STORE

Summary of Contents for JCP-601

Page 1: ...ford Road La Vergne Tennessee 37086 Ph 1 800 274 6848 www jettools com Part No M 506601 Edition 2 01 2017 Copyright 2016 JET IN572001AV 2 17 Model JCP 601 Stationary Air Compressor Operating Instructions and Parts Manual ...

Page 2: ... reference REMINDER Keep your dated proof of purchase for warranty purposes Attach it to this manual or file it for safekeeping Model _______________________ Serial ________________________ Purchase Date _________________ REGISTER YOUR PRODUCT ONLINE NOW http www jettools com us en service and support warranty registration READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS DO NOT DISCARD For...

Page 3: ...blems or damages resulting from such misuse QUICK REFERENCE Recommended Oil 2 Options Single viscosity SAE 30 ISO100 nondetergent compressor oil 10W30 synthetic oil such as Mobil 1 Oil Capacity Approximately 8 5 oz UNPACKING Do not lift or move unit without appropriately rated equipment Be sure the unit is securely attached to lifting device used Do not lift unit by holding onto tubes or coolers D...

Page 4: ...als known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contains chemicals known to cause cancer birth defects or other reproductive harm Wear protective gear Important Safety Information Please ...

Page 5: ...r leakage Repair or replace defective items before using Check all fasteners at frequent intervals for proper tightness Motors electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids or gases in the vicinity of the compressor Never operate compressor without a bel...

Page 6: ...ssor system Spraying Precautions Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit Do not smoke when spraying paint insecticides or other flammable substances Use a face mask respirator when spraying and spray in a well ventilated area to prevent health and fire hazards Do not direct paint or other sprayed material at the compressor L...

Page 7: ...NSTALLATION GETTING STARTED 5 Getting To Know Your Compressor SAFETY SPECIFICATIONS Figure 1 Vertical Unit Identification Air Filter Tank Pressure Gauge Manual Tank Drain Pressure Switch Safety Relief Valve Compressor Pump Unloader Tube Discharge Tube Motor ...

Page 8: ... HP 3 2 Power 208 230V Phase 1 Displacement CFM 12 2 Air Delivery CFM 90 PSI 10 2 Air Delivery CFM 135 PSI 9 8 Max PSI 135 Pump RPM 1020 Tank Capacity 60 gallons Unit Weight 255 lbs Amp Draw 14 5 Max Duty Cycle 75 Tank Outlet 1 4 in NPT Tank MAWP 175 PSI Sound Rating 82 dB A at 1M JCP 601 Length 23 inches Width 25 inches Height 66 inches 24 00 120 00 6 0 12 10 39in in in o in 10 39in ...

Page 9: ...nal sources Tank Mounting The tank should be bolted into a flat even concrete floor or on a separate concrete foundation Vibration isolators should be used between the tank leg and the floor When using isolator pads do not draw bolts tight Allow the pads to absorb vibrations When isolators are used a flexible hose or coupling should be installed between the tank and service piping Failure to prope...

Page 10: ...ing short circuiting and fire damage will result from inadequate wiring Wiring must be installed in accordance with National Electrical Code and local codes and standards that have been set up covering electrical apparatus and wiring These should be consulted and local ordinances observed Be certain that adequate wire sizes are used and that 1 Service is of adequate ampere rating 2 The supply line...

Page 11: ...k by providing an escape wire for the electric current if short circuit occurs This product must be installed and operated with a power cord or cable that has a grounding wire Breakers and Fuses The entire electrical system should be checked by a certified electrician Time delay breakers and fuses are required for this compressor A tripped breaker or blown fuses may indicate a direct short to grou...

Page 12: ...e pump through the breather cap opening as this may cause oil to leak and spray out during operation NOTE Some residual oil may still be in the pump from factory testing leaving a thin coat on the sight gauge however there is not enough oil to operate the unit OPERATING INSTRUCTIONS IMPORTANT Check motor rotation before operating the compressor All lubricated compressor pumps discharge some conden...

Page 13: ...ove this limit The compressor unit starts and stops based on preset pressure switch settings of 105 psi cut in and 135 psi cut out The pressure switch contains an unloader which is a small valve that vents air to allow the motor to start easily see Figure 7 The unloader valve on the pressure switch should hiss for a short period of time when the compressor shuts off This relieves the head and the ...

Page 14: ...from the compressor and inspect for excess wear Replace excessively worn piston pin or pistons as required Maintain oil level and change oil more frequently 5 Piston hitting the valve plate 5 Remove the compressor head and valve plate and inspect for carbon deposits or other foreign matter on top of piston Replace head and valve plate using new gasket See Lubrication section for recommended oil 6 ...

Page 15: ...sors off and the shut off valve is closed 1 Worn check valve 1 Replace check valve Do not disassemble check valve with air pressure in tank 2 Check all connections and fittings for leaks 2 Tighten 3 Check tank for cracks or pin holes 3 Replace tank Never repair a damaged tank Pressure switch continuously blows air out the unloader valve 1 Malfunctioning check valve 1 Replace the check valve if the...

Page 16: ... welds If a crack is detected remove pressure from tank immediately and replace Compressor Lubrication See Installation Add oil as required The oil should be changed every three months or after every 200 hours of operation whichever comes first If the compressor is run under humid conditions for short periods of time the humidity will condense in the crankcase and cause the oil to look creamy Oil ...

Page 17: ...he face of the flywheel and touching the rim on both sides of the face The belts should be parallel to this straight edge see Figure 11 Dimension A should be the same as B and C to ensure proper alignment of the belts Slots in the bed plate allow for sliding the motor back and forth to adjust belt tension Storage If compressor is to be stored for a short period of time make sure that it is stored ...

Page 18: ...r Serial number if any Part description and number as shown in parts list MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS GETTING STARTED 16 REPAIR PARTS ILLUSTRATION FOR JCP 601 1 2 3 4 5 1 1 6 1 1 1 1 1 1 7 8 9 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 33 33 34 35 36 33 ...

Page 19: ...TING 1 4 IN TUBE X 1 8 IN NPT JCP601 008 1 16 PLUG 1 4 IN NPT 1 17 COMPRESSION NUT 1 2 IN JCP601 009 2 18 ASME SAFETY VALVE 150PSI JCP601 010 1 19 GAUGE 300PSI JCP601 011 1 20 COMPRESSION FITTING 1 2 IN NPT X 1 2 IN TUBE 1 21 FERRULE 1 2 IN 1 22 EXHAUST TUBE JCP601 012 1 23 TAPPING SCREW 10 3 8 IN 1 24 MOLDED FERRULE 1 2 IN 1 25 PRESSURE SWITCH WIRE CLAMP JCP601 013 1 26 CLAMP SCREW JCP601 014 1 2...

Page 20: ...l distributor 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR JCP 601 MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS GETTING STARTED 18 ...

Page 21: ...EMBLY 2 7 PISTON RING SET 2 8 BALL BEARING 2 9 CRANKSHAFT BEARINGS RODS PISTON ASSEMBLY JCP601 022 1 10 O RING 1 11 OIL SEAL 1 12 BEARING CAP ASSEMBLY 1 13 M6 X 10 MM HEX CAP SCREW 4 14 VALVE PLATE ASSEMBLY JCP601 023 1 15 VALVE PLATE MOLDED SEAL 1 16 CYLINDER HEAD AND FASTENERS 1 17 AIR FILTER ASSEMBLY JCP601 024 1 18 1 8 IN 27 OIL DRAIN PLUG 1 19 SIGHT GLASS JCP601 025 1 20 AIR FILTER ELEMENT JC...

Page 22: ... needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This warr...

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