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 11 

7.0

  Operation 

  Always  use  approved  safety 

glasses  or  face  shield.  Failure  to  comply  may 
cause serious injury. 

A  bench  grinder  is  designed  for  hand-grinding 
operations 

such 

as 

sharpening 

chisels, 

screwdrivers, drill bits, removing excess metal, and 
smoothing and polishing metal surfaces. 

Medium Grain Abrasive Wheel 

is  suitable  for 

rough  grinding  where  a  considerable  amount  of 
metal must be removed or when obtaining a smooth 
finish is not important. A 

Fine Grain Abrasive Wheel 

should be used for sharpening tools or grinding to 
close  size  tolerances  because  it  removes  metal 
more gradually for precision grinding and gives work 
a smooth finish. 

Wire brushing

  provides  a  fast  way  to  remove  rust 

scale, burrs, and point from metal. Use coarse wire 
brushes  for  hard  cleaning  jobs.  Use  fine  wire 
brushes for polishing and finish work. When brush 
tips become dull, reverse the brush on the grinder. 

7.1

  On/Off Switch 

 

When grinder is turned off, the 

wheel  may  take  a  few  moments  to  completely 
stop. 

Press  rocker  or  toggle  switch  to  start  and  stop 
grinder. 

Note: After extended operation, the grinder housing 
may be warm to the touch. This is not abnormal. 

7.2

  Precautions 

7.2.1

  Wheel grinding 

1.  Before starting grinder, turn wheels by hand to 

verify  they  are  clear  of  obstructions  and  turn 
freely. The tool rests and spark guards should 
not touch the wheel. 

2.  Keep tool rest and spark guard to within 1/16" 

of grinding wheel. 

3.  Turn on grinder and allow it to reach full running 

speed before starting to grind. 

4.  Adjust the eye shields as needed. 

5.  Keep  a  steady,  moderate  pressure  on  the 

workpiece and keep it moving at an even pace 
for  smooth  grinding.  Pressing  too  hard 
overheats the motor and prematurely wears the 
grinding wheel. Note the original bevel angle on 
the item to be sharpened and try to maintain the 
same shape. The grinding wheel should rotate 
into the object being sharpened. 

6.  If grinding a narrow workpiece, slide it laterally 

across width of wheel. Using full width of wheel 

will help prevent a groove from forming at one 
place on the wheel. 

7.  Keep a tray filled with water and dip your work 

into  it  regularly  to  prevent  overheating. 
Overheating can weaken metals. Do not apply 
water directly to a grinding wheel. 

8.  Do not use the side of the grinding wheel; this 

puts dangerous stress on the wheel. 

9.  When  wheel  becomes  loaded  or  dull,  use  an 

approved grinding wheel dresser and dress the 
wheel face. 

8.0

  Adjustments 

8.1

  Eye Shield Tilt Adjustment 

1.  Loosen lock knob (A

1

, Figure 8-1). 

2.  Adjust eye shield (A

2

) to desired tilt angle. 

3.  Tighten lock knob (A

1

). 

 

Figure 8-1:  eye shield adjustment 

8.2

  Spark Guard 

As the wheel wears down, the spark guard must be 
re-adjusted to maintain a maximum 1/16" distance. 

Refer to Figure 8-1. 

1.  Loosen two hex cap screws (B

1

). 

2.  Slide  spark  guard  (B

2

)  to  1/16"  distance  from 

grinding wheel surface. 

3.  Tighten screws (B

1

). 

Summary of Contents for JBG-W Series

Page 1: ...uctions and Parts Manual JBG W Series Grinder with Wire Wheel Models JBG 6W JBG 8W JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 577126 Ph 800 274 6848 Edition 3 11 2018 www jettools com Copyright 2018 JET ...

Page 2: ...he OFF position before connecting the machine to the power supply 12 Make certain the machine is properly grounded 13 Make all machine adjustments or maintenance with the machine unplugged from the power source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at al...

Page 3: ...l RPM before starting the grinding operation 41 Do not crowd the work so that the wheel slows 42 Tool rest should be adjusted to approximately 1 16 from wheel surface 43 Do not grind on the side of a wheel do all work on the grinding face or edge near the tool rest 44 Do not grind aluminum or magnesium on the grinding wheel as these may pose a fire safety hazard 45 Use only the flanges that are fu...

Page 4: ...0 6 1 GROUNDING INSTRUCTIONS 10 6 2 Extension cords 10 7 0 Operation 11 7 1 On Off Switch 11 7 2 Precautions 11 8 0 Adjustments 11 8 1 Eye Shield Tilt Adjustment 11 8 2 Spark Guard 11 8 3 Tool Rest 12 9 0 User maintenance 12 9 1 Ring Test 12 9 2 Care of Grinding Wheels 12 9 3 Changing Wheels 12 9 4 Wheel balancing 13 9 5 Dressing the wheels 13 9 6 Cleaning 14 9 7 Lubrication 14 9 8 Additional serv...

Page 5: ...ier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the machine transfers ownership the manual should accompany it Read and understand the entire contents of this manual before attempting assembly or operation Failure to comply may cause serious injury Register your product using the mail in card provided or register online http www jettoo...

Page 6: ...1 2 in 5 8 in Wire wheel size O D x width x bore 6 x 1 2 x 1 2 in 8 x 1 2 x 5 8 in Wire wheel material Steel wire with plated copper Wheel flange diameter 2 in 50 8 mm 2 3 4 in 70 mm Wheel speed 3 450 RPM Arbor nut maximum tightening torque 20 lbf ft 270kgf cm Tool rest distance to wheel adjustable Main materials Arbor steel Base cast iron Motor housing cast iron Inner wheel guard cast iron Outer ...

Page 7: ...ons vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only L length W width H height O D outside diameter CFM cubic feet per minute The specifications in this manual were current at time of publication but because of our policy of continuous improvement JET reserves the right to change specifications at any time and without prior noti...

Page 8: ...N 1 Tool rest left O 1 Tool rest right P 2 Eye shields R 1 Operating Instructions and Parts Manual 1 Product registration card 5 3 Tools required for assembly 10mm and 12mm or adjustable wrench 1 or 2 cross point Phillips screwdriver The JBG W series Grinder requires only assembly of eye shields and tool rests Additional tools may be needed for fastening the grinder to a workbench or stand For you...

Page 9: ...eft spark guard and mounting bracket assembly to left wheel housing with two 1 4 x 3 8 hex cap screws L and two 1 4 flat washers M 2 The spark guard A1 should be adjusted to within 1 16 of the grinding wheel surface or other accessory being used As the wheel wears down the spark guard must be re adjusted to maintain this 1 16 distance 3 Install right spark guard and mounting bracket in similar man...

Page 10: ... or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intende...

Page 11: ... should not touch the wheel 2 Keep tool rest and spark guard to within 1 16 of grinding wheel 3 Turn on grinder and allow it to reach full running speed before starting to grind 4 Adjust the eye shields as needed 5 Keep a steady moderate pressure on the workpiece and keep it moving at an even pace for smooth grinding Pressing too hard overheats the motor and prematurely wears the grinding wheel No...

Page 12: ...o make them round See sect 9 5 9 3 Changing Wheels The JET bench grinder comes equipped with a general purpose grinding wheel Wheels vary according to types of abrasive hardness grit size and structure Contact your local distributor for the proper grinding wheel or wire wheel for your application If you replace a wheel obtain one with a safe rated speed at least as high as the NO LOAD RPM marked o...

Page 13: ... making wobble unlikely if a good quality grinding wheel is used Should a wheel exhibit need for adjustment 1 Loosen nut and rotate outer flange a small amount Snug the nut and spin the wheel by hand to check 2 If wobble still exists continue repeating step 1 rotating outer flange incrementally in the same direction See Figure 9 2 Make sure to keep the wheel in same position each time 3 If complet...

Page 14: ...on tetrachloride chlorinated solvents ammonia and household detergents containing ammonia Brush all shavings from motor housing tool rest and wheel guard Check grinding wheel for cracks and chips Replace if damaged 9 7 Lubrication All motor bearings are permanently lubricated and sealed at the factory and require no additional lubrication 9 8 Additional servicing Any other servicing should be perf...

Page 15: ...ensure free movement Clear any obstructions and restart Undersized extension cord Use correct size extension cord Short circuit in line cord or plug Inspect cord or plug for damaged insulation and shorted wires Short circuit in motor or loose connections Inspect all connections on motor for loose or shorted terminals or worn insulation Motor fails to develop full power Low line voltage Check power...

Page 16: ...er machines and try again Use dedicated circuit if needed Incorrect fuse or circuit breaker Have electrician upgrade service to outlet Excessive vibration Wheel s out of balance wobbling or not rotating concentric to arbor Dress wheel or replace it Adjust wheel imbalance according to instructions in this manual Improper mounting Secure grinder firmly to bench or stand WARNING Some corrections may ...

Page 17: ...r 3 in to 2 in 414812 0 6M Hose Heat Resistant ø2 x 24 4 in 12 0 Replacement Parts Replacement parts are listed on the following pages To order parts for the main grinder unit or reach the JET service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and ...

Page 18: ...18 12 1 1 JBG W series Grinder with Wire Wheel Exploded View ...

Page 19: ... 1 576223 Grinding Wheel 8 x 1 36 grit 1 21A JBG6W 21A Wire Wheel 6 x 1 2 1 JBG8W 21A Wire Wheel 8 x 1 2 1 22 JBG6A 22 Nut left hand thread 1 2 1 JBG8A 22 Nut left hand thread 5 8 1 23 JBG6A 23 Nut right hand thread 1 2 1 JBG8A 23 Nut right hand thread 5 8 1 24 JBG6A 24B Outer Wheel Guard left 1 JBG8A 24P Outer Wheel Guard left 1 25 JBG6A 25B Outer Wheel Guard right 1 JBG8A 25P Outer Wheel Guard r...

Page 20: ... 54 Cross Screw 1 4 x 1 2 2 54A JBG6A 54 Cross Screw 1 4 x 3 8 4 55 JBG8A 55 Eye Shield Bracket left 1 56 JBG8A 56 Eye Shield Bracket right 1 57 JBG6A 57 Lock Knob 1 4 2 58 JBG6A 58 Cross Screw 3 16 x 3 8 4 59 JBG8A 59 Eye Shield 2 JBG8A 59A Eye Shield Assembly includes 50 thru 60 LH and RH sets 1 60 JBG8A 60 Eye Shield Plate 2 61 LM000335 Identification Label JBG 6W 1 LM000336 Identification Labe...

Page 21: ...21 13 0 Wiring Diagram for JBG 6W JBG 8W Grinders ...

Page 22: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

Page 23: ...23 ...

Page 24: ...24 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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