background image

10 

JAT-741 Angle Polisher 

 

Troubleshooting JAT-741 Angle Polisher

 

Any disassembly of the tool should be done by qualified service personnel. For problems not addressed 
below, contact JET technical service at 800-274-6846. 

Problem 

Possible cause 

Remedy 

Tool will not start. 

Air valve closed or obstructed. 

Open valve; clear any obstructions. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
If problem persists, disassemble, 
clean and lubricate internal parts. 

Rotor vanes or other components 
are worn. 

Replace worn components. 
(Replace vanes as an entire set.) 

Trigger inoperable. 

Clean trigger mechanism to ensure 
free movement. Replace 
mechanism if needed. 

Bearing(s) worn. 

Disassemble and inspect bearing. 
Grease or replace as needed. 

Starts immediately when 
air is connected without 
throttle lever being 
pressed. 

Throttle lever malfunction. 

Clean throttle lever mechanism to 
ensure free movement. Replace 
mechanism if needed. 

Excessive or abnormal 
vibration. 

Bearings worn. 

Disassemble and inspect bearing. 
Grease or replace as needed. 

Loss of power; erratic 
action. 

Low air pressure. 

Verify compressor has proper CFM 
rating for tool. 
Check compressor regulator 
setting; set air pressure to 90 psi.   
Set regulator dial on tool to 
maximum setting. 
Check for loose connections.  

Moisture or obstruction in air 
hose. 

Air supply must be clean and dry. 
Clean out air hose(s) and remove 
any kinks or bends. 

Improper size of air transmission 
lines, hoses, fittings, or 
couplings. 

Use appropriate-sized air 
lines/hoses. 
Verify proper fittings/couplings. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
Check and clean air filter on 
compressor.  
Clean external areas of tool. If 
problem persists, disassemble, 
clean and lubricate internal parts. 

Rotor vanes are worn. 

Replace vanes (entire set). 

Excessive heat develops 
in tool. 

Insufficient lubrication. 

Lubricate with air tool oil. 

Worn components. 

Replace components as needed. 

Severe air leakage. 
(Note: Minimal escape of 
air is often normal for air 
tools.) 

Air valve obstructed or damaged. 

Clean or replace. 

Housing loose or damaged. 

Tighten or replace as needed. 

Summary of Contents for JAT-741

Page 1: ...Pneumatic 7in Angle Polisher 505741 JAT 741 Operation Parts Manual M 505741 Edition 3 11 2018 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2015 JET ...

Page 2: ...h any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How Stat...

Page 3: ...p against the work surface 11 Do not operate air tool without its guards in place Do not modify the tool 12 Do not operate this tool while tired or under the influence of drugs alcohol or any medication 13 Adopt a comfortable posture with proper balance and maintain secure footing at all times Non slip footwear or anti skid floor strips are recommended 14 Do not wear loose clothing or jewelry Conf...

Page 4: ... Do not modify the tool or use bushings adaptors etc to mount accessories that are not designed for the tool 37 Speed rating of polishing pad must match or exceed free speed rating of sander 38 Use both hands to operate this polisher Use side handle if tool is provided with one 39 Inspect pads and discs for any fractures nicks deformation lack of concentricity or other damage Do not use a damaged ...

Page 5: ...in this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of operator and bystanders should be first priority If there are questions or comments please contact your local supplier or JET JET can also be reached at our web sit...

Page 6: ... Overall Length 12 in 304 8 mm Housing material Aluminum with rubber grip Net weight 4 74 lb 2 15 kg Shipping weight 5 41 lb 2 45 kg 1 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only Specifications were c...

Page 7: ...the connection to fail Instead add a leader hose and install any quick change couplings farther down the line 8 Grip handle firmly and place other hand on dead handle Push throttle lock to release throttle lever 9 Gently press throttle lever Pressure against throttle lever determines rotation speed of tool 10 For best results keep polisher moving in wide overlapping motions while holding it agains...

Page 8: ...e tool for the job Poor maintenance practices such as using excessive air pressure or air volume Improper or no lubrication Rule of Thumb If it takes more than 8 seconds to tighten or loosen a bolt or nut with an air impact wrench at maximum setting the air wrench is too small or the air compressor CFM is not powerful enough for the job Continued use in either capacity will cause damage to the too...

Page 9: ... the environment Your tool contains materials which can be recovered or recycled When its useful life has expired please leave tool at a specialized facility Figure 2 Recommended arrangement of air piping and air line system ...

Page 10: ...ormal vibration Bearings worn Disassemble and inspect bearing Grease or replace as needed Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Set regulator dial on tool to maximum setting Check for loose connections Moisture or obstruction in air hose Air supply must be clean and dry Clean out ...

Page 11: ...lowing pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available when you call so that we may serve you quickly and accurately ...

Page 12: ...e Polisher 505741 JAT 741 7in Angle Polisher exploded view 32 38 36 19 18 16 14 37 3 9 31 25 24 5 6 7 2 33 23 4 34 8 30 26 10 1 29 11 27 22 20 21 28 12 12 12 12 13 13 13 13 17 23 23 39 43 44 40 41 42 35 45 46 47 48 15 ...

Page 13: ...BB 608ZZ Ball bearing 608ZZ 3 24 JAT741 24 Spindle 5 8 11 1 Index Part No Description Qty 25 JAT741 25 Retaining ring STW 16 1 26 JAT741 26 Wave washer WW 16 1 27 JAT741 27 Pinion gear 1 28 JAT741 28 Bevel gear 1 29 JAT740 29 Spacer 1 30 JAT741 30 Retaining ring RTW 40 1 31 JAT450 34 Key 3x13 1 32 BB 6201Z Ball bearing 6201Z 1 33 JAT740 33 Spindle cap 1 34 JAT741 34 Spring pin 4x25L 1 35 JAT741 35...

Page 14: ...14 JAT 741 Angle Polisher This page intentionally left blank ...

Page 15: ...JET 15 This page intentionally left blank ...

Page 16: ...16 JAT 741 Angle Polisher 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

Reviews: