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10 

JAT-300,301,302 Ratchet Wrenches 

 

Troubleshooting JAT-300/301/302 Ratchet Wrenches

 

Any disassembly of the tool should be done by qualified service personnel. For problems not addressed 
below, contact JET technical service at 800-274-6846. 

Problem 

Possible cause 

Remedy 

Tool will not start. 

Air valve closed or obstructed. 

Open valve; clear any obstructions. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
If problem persists, disassemble, 
clean and lubricate internal parts. 

Rotor vanes or other components 
are worn. 

Replace worn components. 
(Replace vanes as an entire set.) 

Throttle lever inoperable. 

Clean throttle lever mechanism to 
ensure free movement. Replace 
mechanism if needed. 

Bearing(s) worn. 

Disassemble and inspect bearing. 
Grease or replace as needed. 

Excessive or abnormal 
vibration. 

Bearings worn. 

Disassemble and inspect bearing. 
Grease or replace as needed. 

Abnormal sound. 

Loose fasteners. 

Check tightness of housing and 
external fasteners. 

Loss of power; erratic 
action. 

Low air pressure. 

Verify compressor has proper CFM 
rating for tool. 
Check compressor regulator 
setting; set air pressure to 90 psi.   
Check for loose connections.  

Moisture or obstruction in air 
hose. 

Air supply must be clean and dry. 
Clean out air hose(s) and remove 
any kinks or bends. 

Improper size of air transmission 
lines, hoses, fittings, or 
couplings. 

Use appropriate-sized air 
lines/hoses. 
Verify proper fittings/couplings. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
Check and clean air filter on 
compressor.  
Clean external areas of tool. If 
problem persists, disassemble, 
clean and lubricate internal parts. 

Rotor vanes are worn. 

Replace vanes (entire set). 

Planet gears are worn. 

Replace planet gears. 

Ratchets sufficiently, but 
will not remove fastener. 

Worn socket. 

Use good condition sockets. 

Stripped nut/bolt. 

Use other means to remove. 

Housing becomes hot 
during operation. 

Insufficient lubrication. 

Lubricate with air tool oil. 

Worn components. 

Replace components as needed. 

Severe air leakage. 
(Note: Minimal escape of 
air is often normal for air 
tools.) 

Air valve obstructed or damaged. 

Clean or replace. 

Housing loose or damaged. 

Tighten or replace as needed. 

Summary of Contents for JAT-300

Page 1: ...het Wrench 505300 JAT 300 505301 JAT 301 505302 JAT 302 Operation Parts Manual M 505300 Edition 2 06 2015 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2015 JET...

Page 2: ...with any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Serv...

Page 3: ...romium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work wi...

Page 4: ...roper caution 30 Use only recommended accessories improper accessories may be hazardous 31 Maintain tools with care Keep air tool clean and oiled for best and safest performance 32 Do not use combusti...

Page 5: ...et forth in this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise commo...

Page 6: ...21 kPa 90 psi 621 kPa Vibration value 4 4 m s2 4 5 m s2 2 6 m s2 Noise level 1 99 dB A 108 dB A 87 dB A Rotation direction forward and reverse forward and reverse forward and reverse Grip Inline Inlin...

Page 7: ...everse rotation 2 Place socket over nut and grip tool firmly with both hands 3 Gently squeeze throttle lever Pressure against throttle lever determines speed of ratchet wrench Important If tool cannot...

Page 8: ...reased accordingly to compensate for extra long air hoses usually over 25 feet Inside diameter of hose should be minimum 3 8 inch General Air Tool Information If the air tool is not performing accordi...

Page 9: ...such as SAE 10 Many JET air tools have integral oil reservoirs which should be kept filled when in line oilers are not used If greasing is required use a grease that is highly water resistant for fron...

Page 10: ...rratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Check for loose connections Moisture or obstruction in air...

Page 11: ...llowing pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available wh...

Page 12: ...12 JAT 300 301 302 Ratchet Wrenches 505300 JAT 300 1 4 inch Ratchet Wrench exploded view...

Page 13: ...ng 608ZZ 1 21 JAT300 21 Planet gear carrier 1 22 JAT300 22 Ring gear 1 23 JAT300 23 Planet gear 3 Index Part No Description Qty 24 JAT300 24 Clamp nut 1 25 JAT300 25 Ratchet housing assembly includes...

Page 14: ...14 JAT 300 301 302 Ratchet Wrenches 505301 JAT 301 3 8 inch Ratchet Wrench exploded view...

Page 15: ...30121 Washer 1 22 SM 30122 Ring gear 1 23 SM 30123 Planet gear 3 Index Part No Description Qty 24 30124 Pin 4x13 8 3 25 SM 30125 Planet gear carrier 1 26 SM 30126 Clamp nut 1 27 SM 30127 Bushing 1 28...

Page 16: ...16 JAT 300 301 302 Ratchet Wrenches 505302 JAT 302 1 2 inch Ratchet Wrench exploded view...

Page 17: ...30121 Washer 1 22 SM 30122 Ring gear 1 23 SM 30123 Planet gear 3 Index Part No Description Qty 24 30124 Pin 4x13 8 3 25 SM 30125 Planet gear carrier 1 26 SM 30126 Clamp nut 1 27 SM 30127 Bushing 1 28...

Page 18: ...18 JAT 300 301 302 Ratchet Wrenches This page intentionally left blank...

Page 19: ...JET 19 This page intentionally left blank...

Page 20: ...20 JAT 300 301 302 Ratchet Wrenches 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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