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3.0

  Safety Warnings 

General Cautions 

-   Misuse of this machine can cause serious injury. 

-   For safety, the machine must be set up, used and 

serviced properly. 

-   Read, understand and follow the instructions in the 

operator’s and parts manual which was shipped 
with your machine. 

When setting up the machine: 

-   Always avoid using the machine in damp or poorly 

lighted work areas. 

- Always be sure the machine is securely anchored to 

the floor. 

-   Always keep the machine guards in place. 

- Always put the start switch in the “OFF” position 

before plugging in the machine. 

When using the machine: 

-  Never operate the machine with safety guards 

missing. 

-   Always wear safety glasses with side shields (See 

ANSI Z87.1)  

-   Never wear loose clothing or jewelry. 

-  Never overreach; you may slip and fall into the 

machine. 

-   Never leave the machine running while unattended. 

-   Always shut the machine off when not in use. 

When servicing the machine: 

-  Always unplug the machine from the electrical 

power before servicing. 

-   Always follow the instructions in the operators and 

parts manual when changing accessory tools or 
parts. 

 Never modify the machine without consulting 

Walter Meier (Manufacturing) Inc. 

You — the stationary power tool user — hold the key 
to safety. 

Read and follow these simple rules for best results 
and full benefits from your machine. Used properly, 
JET machinery is among the best in design and 
safety. However, any machine used improperly can 
be rendered inefficient and unsafe. It is mandatory 
that those who use our products be properly trained in 
how to use them correctly. They should read and 
understand the Operator’s and Parts Manual as well 
as all labels affixed to the machine. Failure in 
following all of these warnings can cause serious 
injuries. 

General Machinery Warnings 

1.  Always wear protective eye wear when operating 

machinery. Eye wear shall be impact resistant, 
protective safety glasses with side shields which 
comply with ANSI Z87.1 specifications. Use of 
eye wear which does not comply with ANSI Z87.1 
specifications could result in severe injury from 
the breakage of the eye protection. 

2.  Wear proper apparel. No loose clothing or jewelry 

which can get caught in moving parts. Rubber 
soled, nonslip, footwear is recommended for best 
footing. 

3.  Do not overreach. Failure to maintain a proper 

working position can cause you to fall into the 
machine or cause your clothing to get caught — 
pulling you into the machine.  

4.  Keep the guards in place and in proper working 

order.  Do not operate the machine with the 
guards removed. 

5.  Avoid dangerous working environments. Do not 

use stationary machine tools in wet or damp 
locations. Keep work areas clean and well lit. 

6.  Special electrical precautions should be taken 

when working on flammable materials. 

7.  Avoid accidental starts by being sure that the 

start switch is in the “OFF” position before 
plugging in the machine. 

8. Never leave the machine running while 

unattended. The machine shall be shut off 
whenever it is not being used. 

9.  Disconnect the electrical power before servicing, 

whenever changing accessories or when general 
maintenance is done on the machine. 

10.  Maintain all machine tools with care.  Follow all 

maintenance instructions for lubricating and the 
changing of accessories. No attempt shall be 
made to modify or have makeshift repairs done to 
the machine. This not only voids the warranty but 
also renders the machine unsafe. 

11. If there is any risk of tipping or sliding, the 

machinery must be anchored to the floor. 

12.  Secure your work. Use clamps or a vise to hold 

your work, when practical. It is safer than using 
your hands and it frees both hands to operate the 
machine. 

13.  Never brush chips away while the machine is in 

operation. 

14. Keep work area clean. Cluttered areas invite 

accidents. 

15. Remove adjusting keys and wrenches before 

turning the machine on. 

16. Use the right tool. Don’t force a tool or 

attachment to do a job it was not designed for. 

17.  Use only recommended accessories and follow 

manufacturer’s instructions pertaining to them. 

Summary of Contents for J-420

Page 1: ...Sanders Models J 4200A J 4300A J 4400A J 4200A 2 J 4301A J 4401A J 4202A J 4200A Disc Belt Sander J 4300A Belt Sander J 4400A Disc Sander JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 41...

Page 2: ...te More Information JET Wilton and Powermatic are consistently adding new products For complete up to date product information check with your local distributor or visit the JET Wilton or Powermatic w...

Page 3: ...phase electrical hookup 16 9 2 Three phase electrical hookup 16 10 0 Troubleshooting 17 11 0 Replacement parts 18 11 1 1 Model J 4200A Belt and Disc Sander Assembly Exploded View 18 11 1 2 Model J 42...

Page 4: ...h comply with ANSI Z87 1 specifications Use of eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from the breakage of the eye protection 2 Wear proper apparel...

Page 5: ...SI Z87 1 specifications could result in severe injury from the breakage of the eye protection 2 Wear leather safety gloves arm guards leather aprons and safety shoes 3 A dust collection system is reco...

Page 6: ...d productively You will note there are several types of electrical systems available for these machines All of these systems are equally effective in providing power to the grinding mechanism however...

Page 7: ...9x17x42 3 4 in 1070x725x4250mm Dimensions w platen vertical depthxWxH 19x16x57 1 2 in 475x400x1437mm 19x16x57 1 2 in 475x400x1437mm Dimensions w platen Horizontal depthxWxH 25 1 2x16x43 in 637x400x107...

Page 8: ...aten and at 45 downward essentially 90 45 or 135 total to the platen Never adjust the table angle while the sander is running Always turn the motor off before adjusting the table angle To Tilt the Bel...

Page 9: ...ngle to any required angle between 20 upward and 45 downward 3 Lock the two locking knobs underneath the table Figure 4 Disc sander table adjustment 6 6 Use of the Miter Gauge The miter gauge can be u...

Page 10: ...acks more or less true JUST BECAUSE THE OLD BELT TRACKED CORRECTLY DOES NOT MEAN THE NEW BELT WILL Always check the tracking when replacing a belt 12 To adjust the tracking 12 1 Plug the machine back...

Page 11: ...6 When accurately centered remove the rest of the protective backing and press the abrasive disc firmly against the drive disc so complete adhesive contact is made 7 Reconnect the power to the machin...

Page 12: ...1 16 inch away from the table then tighten BOTH of the set screws by inserting the hex wrench through the hole in the disc guard casting 15 Rotate the machine back onto its base and secure it with al...

Page 13: ...or DEATH if proper knowledge and precautions are not used Electrical instructions are included in section 9 0 Electrical connections 6 Machines with belts are shipped with the belts in slack conditio...

Page 14: ...le or adjustable machinist s square against either the left or right edge of the belt or platen and measure the distance to the miter slot edge See Figure 19 4 Move the measuring device to the opposit...

Page 15: ...the belt according to instructions in section 7 1 Belt replacement 10 Reinstall the guards and covers 11 Check and adjust the table angles and miter slot squareness according to table adjustment inst...

Page 16: ...required depending on which voltage you select This completes the voltage conversion process Circuit protection Where the service branch is protected with a fuse or circuit breaker that has too high a...

Page 17: ...s out of adjustment Adjust the belt tracking Too much belt tension Loosen the tension until the belt is just taut Not enough belt tension Tighten the tension until the belt is more taut Belt is jointe...

Page 18: ...rvice department call 1 800 274 6848 Monday through Friday see our website for business hours www jettools com Having the Model Number and Serial Number of your machine available when you call will al...

Page 19: ...sher M8 9 29 TS 1490041 Hex Cap Screw M8x25 3 30 5508435 Stud M10 1 31 TS 1550071 Flat Washer M10 4 32 5508436 Acorn Nut and Handle 1 33 TS 2361061 Lock Washer M6 3 34 TS 1482031 Hex Cap Screw M6x16 3...

Page 20: ...dler Drum Spacer 2 84 J 5508459 Idler Pin Bracket 1 85 TS 0367061 Roll Pin 1 4 x1 1 4 2 86 5052001 Block 2 87 5052061A Idler Drum 2 88 5508434 Pointer 1 89 5508451 Clamp with Pins 2 90 4200A 090 Roll...

Page 21: ...21 11 2 1 Model J 4300A Belt Sander Assembly Exploded View...

Page 22: ...1490041 Hex Cap Screw M8x25 3 30 5508435 Stud M10 1 31 TS 1550071 Flat Washer M10 4 32 5508436 Acorn Nut and Handle 1 33 TS 2361061 Lock Washer M6 3 34 TS 1482031 Hex Cap Screw M6x16 3 35 5508439 Prel...

Page 23: ...with Lock Nut 1 76 TS 2342121 Nylon Lock Hex Nut M12 2 77 5508460 Bearing Lock Nut 1 78 J 5051591A Idler Drum Guard 1 79 5508462 Stud 1 80 5508463 Clamp Bar 2 81 J 5052121 Bottom Guard 1 82 TS 236106...

Page 24: ...24 11 3 1 Model J 4400A Disc Sander Assembly Exploded View...

Page 25: ...8x20 1 18 4400A 018 Glue Bushing 1 22 TS 1540071 Hex Nut Full M10 4 23 TS 2210801 Hex Cap Screw M10x80 4 24 TS 1550071 Flat Washer M10 8 25 J 5508447 Base 1 27 TS 2361101 Lock Washer M10 4 28 5508450...

Page 26: ...26 11 4 1 Base Assembly Model J 4300A 1 Phase Exploded View...

Page 27: ...418 Strain Relief Bushing 6N3 4 1 19 4200A B320 Cover 1 20 4200A B321 Pan Head Bolt w Flange M6x12 3 21 TS 1540041 Hex Nut M6 3 22 9133081 Power Cord 1PH 1 23 TS 1540031 Hex Nut M5 2 24 TS 0733203 Loc...

Page 28: ...28 11 5 1 Base Assembly Model J 4300A 3 Phase Exploded View...

Page 29: ...c Switch 1 5HP 230V 3PH 1 9 4 4202A 5095 Magnetic Switch 1 5HP 460V 3PH 1 10 TS 1490021 Hex Cap Screw M8x16 4 11 J 5511729 Large Cover 1 12 4200A 5093 Strain Relief PG13 5 2 13 J 5052431 Motor Mountin...

Page 30: ...30 11 6 1 Base Assembly Model J 4200A 4400A 1 Phase Exploded View...

Page 31: ...Port 2 1 20 4200A B321 Pan Head Bolt w Flange M6x12 3 21 TS 1540041 Hex Nut M6 3 22 9133081 Power Cord 1PH 1 23 TS 1540031 Hex Nut M5 2 24 TS 0733203 Lock Washer Ext M5 2 25 4200A B325 Pan Head Screw...

Page 32: ...32 11 7 1 Base Assembly Model J 4200A 4400A 3 Phase Exploded View...

Page 33: ...c Switch 1 5HP 460V 3PH 1 10 TS 1490021 Hex Cap Screw M8x16 6 11 J 5511729 Large Cover 1 12 4200A 5093 Strain Relief PG13 5 2 13 J 5052431 Motor Mounting Plate 1 15 TS 2360121 Flat Washer M12 4 16 TS...

Page 34: ...34 12 1 Electrical schematic single phase...

Page 35: ...35 12 2 Electrical schematic 3 phase...

Page 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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