Jet IBGB-248VS Operating Instructions And Parts Manual Download Page 16

 16 

10.4

  Changing wheels 

The  JET  bench  grinder  comes  equipped  with  a 
general  purpose  grinding  wheel.  Wheels  vary 
according to types of abrasive, hardness, grit size, 
and structure. Contact your local distributor for the 
proper grinding wheel or wire wheel brush for your 
application. 

If you replace a wheel, obtain one with a safe rated 
speed  at  least  as  high  as  the 

NO

 

LOAD RPM 

marked  on  the  grinder's  nameplate.  The 
replacement  wheel  must  be  8”  OD  x  1”  W  x  5/8” 
Bore. 

The  bench  grinder  will  accept  most  polishing, 
buffing,  and  wire  wheels  available  at  dealers  and 
hardware stores. 

 The use of any other accessory 

is not recommended and may result in serious 
injury. 

To change a wheel 

(see Figure 10-2)

1.  Disconnect grinder from power source. 

2.  Loosen  spark  guard  (B)  and  tool  rest  (C)  and 

move them away from the wheel. 

3.  Remove  wheel  guard  using  a  cross-point  or 

flathead screwdriver. 

4.  Stabilize  wheel  by  placing  a  wood  wedge 

between wheel and tool rest. 

 

Figure 10-2:  wheel replacement 

5.  Unscrew arbor nut (D) with wrench. 

Note

: Left-

hand threads; turn nut 

clockwise

 to loosen. 

6.  Remove outer flange (E), wheel (F), and inner 

flange. 

7.  Clean flanges. Check the flanges to make sure 

they are flat. Wheel flanges that are not flat will 
cause the wheel to wobble. 

8.  Inspect the new grinding wheel and perform a 

“ring test” 

(sect. 10.3).

 Do not install a damaged 

wheel. 

9.  Install inner flange, wheel (F), outer flange (E) 

and nut (D) on the shaft. Tighten nut counter-
clockwise. 

 

Do not overtighten nut; this 

may  cause  the  wheel  to  crack.  Maximum 
safe torque on nut is 20 lbf•ft (270 kgf•cm).

 

10.  Reinstall wheel guard. Adjust spark guards and 

tool rests to 1/16" clearance from wheel. 

10.5

  Wheel balancing 

With  the  grinder 

unplugged  from  the  power 

source

, and arbor nut snugged down, rotate wheel 

by hand and observe its motion.  

A grinding wheel has proper balance when: 

1.  The wheel’s outside face spins true and round; 

that  is,  its  circumference  rotates  concentric  to 
the arbor. 

2.  There is no side-to-side wobble.  

The  operator  who  takes  time  to  patiently  perform 
needed  adjustments  will  be  rewarded  by  a  wheel 
running true, and accurate grinding of work pieces. 

10.5.1

  Adjusting concentricity  

If the outside face is not rotating concentric to arbor, 
try  shifting  the  wheel  closer  to  arbor  centerline 
before tightening the nut. 

Another method of achieving concentricity is the use 
of a wheel dresser. “Dressing” is the removal of the 
current layer of abrasive to expose a fresh surface. 
A wheel dresser is also used to “true” a wheel; that 
is, to make the grinding surface parallel to the tool 
rest,  so  the  entire  wheel  face  presents  an  even 
surface  to  the  work  piece.  Proper  use  of  a  wheel 
dresser  will  eliminate  high  spots  and  result  in 
concentric  rotation  about  the  arbor,  as  well  as 
minimize vibration. See 

sect. 10.6

.  

10.5.2

  Correcting side-to-side wobble 

The  IBGB  series  Grinders  have  large,  machined 
flanges,  making  wobble  unlikely  if  a  good  quality 
grinding wheel is used. Should a wheel exhibit need 
for adjustment: 

1.  Loosen nut and rotate the outer flange a little. 

Snug  the  nut  and  spin  the  wheel  by  hand  to 
check. 

2.  If wobble still exists, continue repeating step 1, 

rotating outer flange incrementally in the same 
direction. See Figure 10-3. Make sure to keep 
the wheel in the same position each time. 

3.  If complete rotation of outer flange has proved 

ineffective, remove nut, outer flange, and wheel 
(keep  wheel  in  same  orientation  by  placing  a 
pencil  mark  on  it  somewhere  for  reference). 
Then rotate inner flange about 90° and repeat 
the above steps for the outer flange. 

Summary of Contents for IBGB-248VS

Page 1: ...with Belt Sander Models IBGB 248 248VS 436 436VS JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 577248 Ph 800 274 6848 Edition 3 07 2019 www jettools com Copyright 2019 JET Variable spee...

Page 2: ...ol or any medication 12 Make certain the switch is in the OFF position before connecting the machine to the power supply 13 Make certain the machine is properly grounded 14 Make all machine adjustment...

Page 3: ...he blotter label from either side of a grinding wheel 40 Allow abrasive wheel to reach full RPM before starting the grinding operation 41 Do not crowd the work so that the wheel slows 42 Tool rests sh...

Page 4: ...0 Operation 14 9 1 Operating controls 14 9 2 Precautions 15 10 0 User maintenance 15 10 1 Installing replacing sanding belt 15 10 2 Care of grinding wheels 15 10 3 Ring test 15 10 4 Changing wheels 16...

Page 5: ...used in accordance with the instructions set forth in this document The operator is encouraged to familiarize him herself with ANSI B7 1 Safety Requirements for Use Care and Protection of Abrasive Whe...

Page 6: ...terial Aluminum oxide Belt sander Sanding belt size L x W 48 x 2 in 1219 x 50 8 mm 36 x 4 in 914 4 x 101 6 mm Sanding belt grit provided 80 Belt speed SFPM 1178 4712 4 712 942 3769 3 769 Sanding belt...

Page 7: ...ical codes 2 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a...

Page 8: ...8 4 2 Machine dimensions work area Figure 4 2 dimensions for IBGB 248 248VS primary dimensions in millimeters Figure 4 3 dimensions for IBGB 436 436VS primary dimensions in millimeters...

Page 9: ...rt no IBGB248 HP or IBGB436 HP Qty K Tool rest for sanding belt 1 L Flat washer 3 8 1 M Adjustable handle 3 8 x 5 8L 1 N Stand off 1 O Socket hd cap screw 5 16 x 1 2 1 P Flat washer 5 16 1 R Ext tooth...

Page 10: ...ole centers for mounting 2 Insert M10 or 3 8 bolts through the holes and secure with washers and nuts An optional JET pedestal stand not included is available for your grinder See sect 11 0 IMPORTANT...

Page 11: ...5 with 6mm hex wrench and lower sanding arm to horizontal position 3 Turn stand off in or out as needed until sanding arm is level with workbench 4 Tighten hex nut against sanding arm to secure settin...

Page 12: ...nded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged...

Page 13: ...ove existing plug from power cable and attach a UL CSA listed plug designed for 230V power 8 0 Adjustments 8 1 Eye shield tilt adjustment 1 Loosen lock knob A1 Figure 8 1 2 Adjust eye shield A2 to des...

Page 14: ...l position Workpieces of any length can be worked on the belt and against the platen The table or tool rest should be tightened in place and used to support the workpiece The table can tilt down to 45...

Page 15: ...the entire width of the belt to reduce wear in one place 3 At all times keep hands and fingers away from pinch points 10 0 User maintenance For safety turn switch to OFF and remove plug from power so...

Page 16: ...With the grinder unplugged from the power source and arbor nut snugged down rotate wheel by hand and observe its motion A grinding wheel has proper balance when 1 The wheel s outside face spins true a...

Page 17: ...rs and paint from metal Use coarse wire brushes for hard cleaning jobs Use fine wire brushes for polishing and finish work When the brush tips become dull reverse the brush on the grinder 10 8 Cleanin...

Page 18: ...all JET at the phone number on the cover 578172 578173 578100 Stand for Grinders Deluxe Stand for Grinders Flexible 3W LED Lamp includes two 1 4 x 3 8 mounting screws The following accessories are for...

Page 19: ...t breakers trip Too many electrical machines running on same circuit Turn off other machines and try again Use dedicated circuit if necessary Incorrect fuse Try time delay fuse or go to circuit with h...

Page 20: ...der firmly to bench or stand Sanding belt will not tension or de tension properly Tension rod is sticking movement obstructed Clean any debris from tension rod and spring area Lubricate spring if need...

Page 21: ...hrough Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as...

Page 22: ...22 13 1 1 IBGB 248 Sander Grinder Exploded View...

Page 23: ...248 28 Drive Wheel Cover 1 29 IBGB248 29 Sanding Belt W 2 x L 48 80 Grit 1 30 IBGB248 30 Key Dbl Rd Hd 3 16 x 3 16 x 1 1 4 1 31 IBGB248 31 Drive Wheel Dia 5 x W 2 1 32 TS 0267041 Set Screw 1 4 20 x 3...

Page 24: ...itor 35 F 250V 1 79 IBG8 32 Spark Guard Left 1 80 IBG8 35 Eye Shield Plate 1 81 IBG8 33 Eye Shield 1 82 IBG8 34 Eye Shield Bracket Left 1 83 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 84 IBGB248 84 Dust...

Page 25: ...25 13 2 1 IBGB 248VS Sander Grinder Exploded View...

Page 26: ...eel Cover 1 29 IBGB248 29 Sanding Belt W 2 x L 48 80 Grit 1 30 IBGB248 30 Key 3 16 x 3 16 x 1 1 4 1 31 IBGB248 31 Drive Wheel Dia 5 x W 2 1 32 TS 0267041 Set Screw 1 4 20 x 3 8 1 33 IBGB248 33 Truss H...

Page 27: ...Spark Guard Left 1 80 IBG8 35 Eye Shield Plate 1 81 IBG8 33 Eye Shield 1 82 IBG8 34 Eye Shield Bracket Left 1 83 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 84 IBGB248 84 Dust Port Adapter 1 85 TS 15430...

Page 28: ...28 13 3 1 IBGB 436 Sander Grinder Exploded View...

Page 29: ...BGB436 28 Drive Wheel Cover 1 29 IBGB436 29 Sanding Belt W 4 x L 36 80 Grit 1 30 IBGB436 30 Key Dbl Rd Hd 3 16 x 3 16 x 2 9 32 1 31 IBGB436 31 Drive Wheel Dia 4 x W 4 1 32 TS 0267041 Set Screw 1 4 20...

Page 30: ...itor 35 F 250V 1 79 IBG8 32 Spark Guard Left 1 80 IBG8 35 Eye Shield Plate 1 81 IBG8 33 Eye Shield 1 82 IBG8 34 Eye Shield Bracket Left 1 83 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 84 IBGB248 84 Dust...

Page 31: ...31 13 4 1 IBGB 436VS Sander Grinder Exploded View...

Page 32: ...Wheel Cover 1 29 IBGB436 29 Sanding Belt W 4 x L 36 80 Grit 1 30 IBGB436 30 Key 3 16 x 3 16 x 2 9 32 1 31 IBGB436 31 Drive Wheel Dia 4 x W 4 1 32 TS 0267041 Set Screw 1 4 20 x 3 8 1 33 IBGB248 33 Trus...

Page 33: ...Spark Guard Left 1 80 IBG8 35 Eye Shield Plate 1 81 IBG8 33 Eye Shield 1 82 IBG8 34 Eye Shield Bracket Left 1 83 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 84 IBGB248 84 Dust Port Adapter 1 85 TS 15430...

Page 34: ...agram for IBGB 248VS and IBGB 436VS C C M C C M 1 2 3 4 G 200MDF 125VAC 35uf 250VAC 200MDF 125VAC 35uf 250VAC Black Red Gray Yellow Green 115V 230V 1 3 2 4 G Black Red Gray Yellow Green S S Input Powe...

Page 35: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Page 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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