Jet IBG-8VS Operating Instructions Manual Download Page 4

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2.0

Table of contents

Section

Page

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

2.0 Table of contents ............................................................................................................................................ 4

3.0 About this manual .......................................................................................................................................... 5

4.0 Specifications ................................................................................................................................................. 6

4.1 Mounting hole dimensions .......................................................................................................................... 7

5.0 Setup and assembly ....................................................................................................................................... 8

5.1 Unpacking .................................................................................................................................................. 8

5.2 Carton contents .......................................................................................................................................... 8

5.3 Tools required for assembly ....................................................................................................................... 8

5.4 Securing the grinder ................................................................................................................................... 8

5.5 Assembling eye shield brackets to spark guards ....................................................................................... 9

5.6 Installing spark guards/brackets ................................................................................................................. 9

5.7 Eye shields ................................................................................................................................................. 9

5.8 Tool rests .................................................................................................................................................... 9

5.9 Dust hose ................................................................................................................................................... 9

6.0 Electrical connections .................................................................................................................................. 10

6.1 Grounding instructions ............................................................................................................................. 10

6.2 Extension cords ........................................................................................................................................ 10

6.3 Voltage conversion ................................................................................................................................... 11

7.0 Operation ..................................................................................................................................................... 11

7.1 Operating controls .................................................................................................................................... 11

7.2 Precautions .............................................................................................................................................. 11

8.0 Adjustments ................................................................................................................................................. 12

8.1 Eye shield tilt adjustment .......................................................................................................................... 12

8.2 Spark guard .............................................................................................................................................. 12

8.3 Tool rest ................................................................................................................................................... 12

9.0 User-maintenance ........................................................................................................................................ 12

9.1 Ring test ................................................................................................................................................... 12

9.2 Care of grinding wheels ............................................................................................................................ 12

9.3 Changing wheels ...................................................................................................................................... 12

9.4 Wheel balancing ....................................................................................................................................... 13

9.5 Dressing the wheels ................................................................................................................................. 14

9.6 Wire wheel brushes .................................................................................................................................. 14

9.7 Cleaning ................................................................................................................................................... 14

9.8 Lubrication ................................................................................................................................................ 14

9.9 Additional servicing .................................................................................................................................. 14

10.0 Troubleshooting IBG-8VS Bench Grinder .................................................................................................. 15

10.1 General electrical and mechanical problems ......................................................................................... 15

10.2 Digital readout error codes ..................................................................................................................... 16

11.0 Optional accessories .................................................................................................................................. 17

12.0 Replacement Parts ..................................................................................................................................... 17

12.1.1 IBG-8VS Variable Speed Grinder

– Exploded View ............................................................................ 18

12.1.2 IBG-8VS Variable Speed Grinder

– Parts List ..................................................................................... 19

12.2.1 IBG-Stand Assembly (OPTIONAL)

– Exploded View .......................................................................... 21

12.2.2 IBG-Stand Assembly (OPTIONAL)

– Parts List .................................................................................. 21

12.3.1 DBG-Stand Assembly (OPTIONAL)

– Exploded View ........................................................................ 22

12.3.2 DBG-Stand Assembly (OPTIONAL)

– Parts List ................................................................................. 22

13.0 Electrical Connections

– IBG-8VS Grinder ..................................................

Error! Bookmark not defined.

14.0 Warranty and Service ...................................................................................

Error! Bookmark not defined.

Summary of Contents for IBG-8VS

Page 1: ...IBG 8VS BENCH GRINDER Original GB Operating Instructions JPW Tool AG Tämperlistrasse 5 CH 8117 Fällanden Switzerland Phone 41 44 806 47 48 Fax 41 44 806 47 58 www jettools com M 578208 RU 2018 01 ...

Page 2: ...umes gases or dusts which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health and Safety Code Section 25249 5 et seq 13 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 14 Make certain the switch is in the OFF position before connecting the machine to the power supply 15 Make certain t...

Page 3: ...erformance Follow instructions for lubricating and changing accessories 36 Direction of feed Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 37 Do not overtighten wheel nut 38 Frequently clean grinding dust from beneath grinder 39 Use grinding wheel suitable for speed of grinder 40 Inspect abrasive wheels for cracks or other forms of damage Perform a ...

Page 4: ...ard 12 8 3 Tool rest 12 9 0 User maintenance 12 9 1 Ring test 12 9 2 Care of grinding wheels 12 9 3 Changing wheels 12 9 4 Wheel balancing 13 9 5 Dressing the wheels 14 9 6 Wire wheel brushes 14 9 7 Cleaning 14 9 8 Lubrication 14 9 9 Additional servicing 14 10 0 Troubleshooting IBG 8VS Bench Grinder 15 10 1 General electrical and mechanical problems 15 10 2 Digital readout error codes 16 11 0 Opti...

Page 5: ...nt The operator is encouraged to familiarize him herself with ANSI B7 1 Safety Requirements for Use Care and Protection of Abrasive Wheels If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the grinder transfers ownership the manual should accompany it Read and understand t...

Page 6: ...ial aluminum oxide Wheel grits 36 and 60 Wheel flange diameter 85 mm Wheel speed Variable 900 3600 RPM Arbor nut maximum tightening torque 270 kgf cm Tool rest distance to wheel adjustable Main materials Arbor Steel Base Cast iron Motor housing Sheet metal Inner wheel guard Cast iron Outer wheel guard Aluminum Flange washers Cast iron Tool rests Cast iron Eye shields Clear polycarbonate Spark guar...

Page 7: ...the user to make a better estimation of the hazards and risks involved only L length W width H height n a not applicable The specifications in this manual were current at time of publication but because of our policy of continuous improvement JET reserves the right to change specifications at any time and without prior notice without incurring obligations 4 1 Mounting hole dimensions Figure 4 1 IB...

Page 8: ...to a workbench or stand For your safety do not plug the grinder into a power source until all assembly and adjustments are complete Be sure that the bench grinder is unplugged and the power switch is in the OFF position Do not plug in the grinder to power until it is inspected for shipping damage fully assembled and moved to its permanent location Failure to comply may cause serious injury Do not ...

Page 9: ...ame manner 3 The spark guards A1 should be adjusted to within 1 16 of the grinding wheel surface or other accessory being used As the wheel wears down the spark guards must be re adjusted to maintain this 1 16 distance 5 7 Eye shields Refer to Figure 5 3 The eye shields O are identical and will fit on either side of the grinder 1 Insert two 3 16 x 1 2 truss head screws H through the bracket eye sh...

Page 10: ...sion cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A Figure 6 1 An adapter shown in B and ...

Page 11: ...gnated speed Press arrow buttons to change rotation speed in 100 RPM increments The digital readout displays RPM revolutions per minute and will flash briefly during start up and speed adjustments The grinder will automatically shut off after 10 minutes of inactivity When OFF button is pushed the wheels may take a few moments to completely stop Note After extended operation the grinder housing may...

Page 12: ...ap wood or a wooden dowel 3 A good wheel will ring a defective wheel will thud Discard any wheel that does not ring An internal defect may not be apparent by visual inspection alone The ring test may identify an internal crack or void 9 2 Care of grinding wheels In normal use grinding wheels may become cracked grooved rounded at the edges chipped out of true or loaded with foreign material Cracked...

Page 13: ...y shifting the wheel closer to arbor centerline before tightening the nut Another method of achieving concentricity is the use of a wheel dresser Dressing is the removal of the current layer of abrasive to expose a fresh surface A wheel dresser is also used to true a wheel that is to make the grinding surface parallel to the tool rest so the entire wheel face presents an even surface to the work p...

Page 14: ...essing 9 6 Wire wheel brushes Wire brushing provides a fast way to remove rust scale burrs and paint from metal Use coarse wire brushes for hard cleaning jobs Use fine wire brushes for polishing and finish work When the brush tips become dull reverse the brush on the grinder 9 7 Cleaning Metal shavings may still be hot from recent grinding operations Make sure shavings and debris are cold before c...

Page 15: ...ay fuse or go to circuit with higher rated fuse or breaker Wheels cannot rotate because of obstruction Unplug and turn grinding wheel by hand to ensure free movement Clear any obstructions and restart Undersized extension cord Use correct size extension cord Short circuit in line cord or plug Inspect cord or plug for damaged insulation and shorted wires Short circuit in motor or loose connections ...

Page 16: ...ing flange as needed Improper mounting Secure machine firmly to bench or stand 10 2 Digital readout error codes Table 4 Message Possible Cause Correction OCL Internal electronic overload has been tripped Do not overload motor reduce pressure of workpiece against wheels OH IGBT protection activated Inspect wire connections to U V W for possible short circuits Verify that motor rating corresponds to...

Page 17: ...ection Stand 414825 Reducer 3 in to 2 5 in 414811 0 6M Hose Heat Resistant ø2 5 x 24 4 in 12 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and ...

Page 18: ...18 12 1 1 IBG 8VS Variable Speed Grinder Exploded View ...

Page 19: ...Tool Rest Left 1 28 TS 0680041 Flat Washer 3 8 4 29 IBG8 29 Hex Cap Screw 3 8 16 x 3 4 4 30 IBG8 30 Tool Rest Right 1 31 TS 0060011 Hex Cap Screw 3 8 16 x 1 2 4 32 IBG8 32 Spark Guard Left 1 33 IBG8 33 Eye Shield 1 34 IBG8 34 Eye Shield Bracket Left 1 35 IBG8 35 Eye Shield Plate 1 36 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 37 IBG8 37 Knob 1 38 TS 0680021 Flat Washer 1 4 1 39 IBG8 39 Spark Guard R...

Page 20: ...Screw 3 8 16 x 1 2 2 57 IBG8 33 Eye Shield 1 58 IBG8 35 Eye Shield Plate 1 59 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 60 IBG8 37 Knob 1 61 TS 0680021 Flat Washer 1 4 1 100 IBG8 100 Eye Shield Assembly Left includes 31 38 53 1 101 IBG8 101 Eye Shield Assembly Right includes 39 40 55 61 1 JET 92 73R JET Logo not shown 92x38mm 1 ...

Page 21: ...u 13 1 1 IBGS 01 Base 1 2 IBGS 02 Post includes 3 and 4 1 3 IBGS 03 Insert Ring 2 4 IBGS 04 Pin Ø 4 x 14 2 5 IBGS 05 Water Pot Holder 1 6 IBGS 06 Water Pot 1 7 IBGS 07 Platform 1 8 TS 1540071 Hex Nut M10 6 9 TS 1505041 Socket Head Cap Screw M10 X 30 6 10 TS 1490071 Hex Cap Screw M8 x 40 4 11 TS 1550061 Flat Washer M8 8 12 TS 2361081 Lock Washer M8 4 13 TS 1540061 Hex Nut M8 4 ...

Page 22: ... Stamped Stand Front 1 3 DBGS 03 Base 1 4 DBGS 04 Stamped Stand Cover 1 5 DBGS 05 Water Pot Holder 1 6 IBGS 06 Water Pot 1 7 TS 0070011 Hex Cap Screw 1 2 13 x 1 8 8 TS 0720111 Lock Washer 1 2 8 9 TS 081F032 Pan Head Machine Screw 1 4 20 x 3 8 6 10 TS 0051051 Hex Cap Screw 5 16 18 x 1 2 11 TS 0720081 Lock Washer 5 16 6 12 TS 1490071 Hex Cap Screw M8 x 40 4 13 TS 2361081 Lock Washer M8 8 14 TS 23110...

Page 23: ...T violet violett violet meaning of symbol Bedeutung der Zeichen interprétation M motor Motor moteur S switch Schalter interrupteur C condenser Kondensator condensateur E electronic unit Elektronik Einheit unité électronique F fuse Sicherung fusible RS reversing switch Drehrichtungsschalter commu droite gauche CS centrifugal switch Fliehkraftschalter déclencheur centrifuge OL overload cut off Ü ber...

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