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15

Maintenance 

 

Before doing maintenance 

on the machine, disconnect it from the 
electrical supply by pulling out the plug or 
switching off the main switch!  Failure to 
comply may cause serious injury. 

Keep the band saw and the motor clean. 

If the power cord is worn, cut, or damaged in 
any way, have it replaced immediately. 

Lubrication 

All ball bearings are permanently lubricated and 
sealed. They require no further attention. 

The gear box lubricant should be changed after 
the first 50 hours of operation. Change lubricant 
from then on every 250 hours of operation. 

To check level of gear box lubricant, place saw 
arm in down position and allow a few minutes to 
pass so that oil drains down. Check level in sight 
glass on side of gear casing. Correct level is the 
dot in the middle of sight glass. 

To change gear box lubricant: 

1.  Disconnect machine from the power source. 

2.  Open drain plug and allow lubricant to drain 

completely. Drain plug may be found on 
lower front of gear case under right wheel 
cover. Remove drain plug with a hex 
wrench. 

3.  Replace drain plug. 

4.  Remove filler cap (A, Figure 12) and fill gear 

box with Mobil DTE® Oil Heavy Medium 
until level reaches dot in middle of sight 
glass. 

5. Replace 

filler 

cap. 

6.  Connect machine to the power source. 

Use a light machine oil to lubricate all other 
moving parts as needed. 

A detailed explanation on blade selection and 
blade problems and their solutions can be found 
in the enclosed “Guide to Band Sawing,” 
published by American Saw and Manufacturing 
Company. Used by permission.

  

 

Figure 12 

 

 

 

Replacement Parts 

Replacement parts are listed on the following pages. To order parts or reach our service department, call 
1-800-274-6848, Monday through Friday (see our website for business hours, www.waltermeier.com). 
Having the Model Number and Serial Number of your machine available when you call will allow us to 
serve you quickly and accurately.   

Summary of Contents for HBS-916W

Page 1: ...orizontal Band Saw Models HBS 916W HBS 1018W WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414468 Ph 800 274 6848 Revision G2 07 2012 www waltermeier com Copyr...

Page 2: ...ge prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must a...

Page 3: ...1 Changing Blades 11 Blade Tracking Adjustment 12 Automatic Shut Off Adjustment 13 Thrust Roller Adjustment 13 Guide Roller Adjustment 13 Bow Weight Adjustment 14 Vise Adjustment 14 Maintenance 15 Lub...

Page 4: ...ts Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated...

Page 5: ...power before cleaning Use a brush to remove chips or debris do not use your hands 30 Do not stand on the machine Serious injury could occur if the machine tips over 31 Never leave the machine running...

Page 6: ...peed SFPM 82 132 170 235 82 132 210 330 Motor TEFC 1 5HP 1PH 115 230V TEFC 2HP 1PH 230V only pre wired 115V Lowered Height in 41 43 Raised Height in 65 69 Bed Height in 25 25 Overall Dimensions in 65L...

Page 7: ...formance the band saw should be located on a solid and level foundation Allow room for servicing and for moving large stock around the band saw when deciding a location for the machine 1 Using lifting...

Page 8: ...on the motor tilt plate Correct tension is achieved when finger pressure between the two pulleys causes approximately a 1 2 deflection See Figure 4 12 Close pulley cover door and fasten with lock kno...

Page 9: ...machine functions Coolant Switch D Turn arrow to I to turn on coolant flow Turn arrow to O to stop coolant flow Cutting Pressure Control E turn clockwise to decrease cutting pressure Turn counter cloc...

Page 10: ...olding the vise and adjust vise so square lines up properly Tighten bolts 4 Connect machine to the power source Changing Blade Speeds Disconnect machine from the power source before changing blade spe...

Page 11: ...ure to comply may result in serious injury 1 Disconnect machine from power source 2 Raise saw arm approximately 6 inches Hold saw arm in place by closing cutting pressure control valve Remove screw 14...

Page 12: ...bserve the blade Use extreme caution so that you do not come into contact with the blade Since tracking can only be adjusted while machine is running it is suggested that this adjustment be accomplish...

Page 13: ...y The HBS 1018W has two screws on each guide 3 Move guide seat B up or down until a clearance of 003 to 005 between back of blade and thrust roller is obtained 4 Tighten two hex socket cap screws A 5...

Page 14: ...should indicate approximately 18 20 lbs for the HBS 916W For the HBS 1018W it should indicate 22 24 lbs 5 Adjust tension to approximately 18 20 lbs or 22 24 lbs by turning the adjustable C bolt found...

Page 15: ...from the power source 2 Open drain plug and allow lubricant to drain completely Drain plug may be found on lower front of gear case under right wheel cover Remove drain plug with a hex wrench 3 Repla...

Page 16: ...16 Base and Bed Assembly...

Page 17: ...17 Saw Arm Assembly HBS 916W...

Page 18: ...18 Saw Arm Assembly HBS 1018W...

Page 19: ...acket 1 17 HBS916W 17 Stop Rod 1 18 HBS916W 18 Lock Handle 1 19 HBS916W 19 Work Stop 1 20 HBS916W 20 Lock Knob 1 21 HBS916W 21 Hand Wheel Assembly 1 HBS1018W 21 Hand Wheel Assembly 1 21 HBS916W 21 1 S...

Page 20: ...m 2 53 2 TS 1491041 Hex Cap Bolt M10x30 2 54 TS 1492051 Hex Cap Bolt M12x50 2 55 TS 1550081 Washer 12mm 2 56 HBS916W 56 Plate 1 56 1 HBS916W 56 1 Pin M5x45 1 57 TS 0561051 Hex Nut 1 2 2 58 HBS916W 58...

Page 21: ...BS916W 80 Blade Wheel Cover right 1 HBS1018W 80A Blade Wheel Cover right 1 81 TS 1550041 Washer M6 4 82 HBS916W 82 Bushing 1 83 HBS916W 83 Washer 1 84 HBS916W 84 Drive Wheel 1 HBS1018W 84A Drive Wheel...

Page 22: ...6W 111 2 Capacitor Cover not shown 1 HBS1018W 111 1 Capacitor not shown 400MFD 125VAC 1 HBS1018W 111 2 Capacitor Cover not shown 1 112 TS 1550061 Washer M8 4 112 1 TS 1551061 Lock Washer M8 4 113 TS 1...

Page 23: ...38 Blade Bracket left 1 139 TS 1492021 Hex Cap Bolt M12x30 4 139 1 TS 1551081 Lock Washer M12 4 139 2 TS 1550081 Washer M12 2 140 TS 1490041 Hex Cap Bolt HBS 916W M8x25 2 140 1 TS 1551061 Lock Washer...

Page 24: ...1018W 165N Feed Control Hydraulic On Off Valve 1 S N 911987 and higher HBS 1018W 165N 1 HBS916W 165SP Plate S N 9111420 and lower HBS 916W 1 HBS1018W 165SP Plate S N 911986 and lower HBS 1018W 1 HBS91...

Page 25: ...HBS916W 201 Strain Relief Fitting 1 202 HBS916W 202 Power Cord 1 203 HBS916W 203 Screw 1 204 HBS916W 204 Name Plate not shown 1 205 HBS916W 205 Warning Label not shown 1 HBS1018W 205 Warning Label not...

Page 26: ...26 Gear Speed Reducing Box Assembly...

Page 27: ...over 1 9 HBS916W 94 09 Output Hex Cap Screw M10x20 4 10 HBS916W 94 10 Input Hex Cap Screw M8x20 4 11 HBS916W 94 11 Input Shaft Cover 1 12 HBS916W 94 12 Washer 1 13 HBS916W 94 13 Bearing 6025 1 HBS916W...

Page 28: ...28 Electrical Connections HBS 916W...

Page 29: ...29 Electrical Connections HBS 1018W NOTES...

Page 30: ...30...

Page 31: ...31...

Page 32: ...32 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com...

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