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Operating Instructions and Parts Manual

Shear, Brake and Roll

Models SBR-30N and SBR-40N

WALTER MEIER (Manufacturing) Inc.

427 New Sanford Road

LaVergne, Tennessee 37086

Part No. M-754031

Ph.: 800-274-6848

Revision G

02/2010

www.waltermeier.com

Copyright © 2010 Walter Meier (Manufacturing) Inc.

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Summary of Contents for EQUIPMENT &TOOLS SBR-30N

Page 1: ...Shear Brake and Roll Models SBR 30N and SBR 40N WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 754031 Ph 800 274 6848 Revision G 02 2010 www waltermeier com Copyright 2010 Walter Meier Manufacturing Inc ...

Page 2: ...age prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at ou...

Page 3: ...stment 8 Blade Rotation and Replacement 9 Setting Up the Slip Roll 9 Flat Rolling 11 Forming a Radius 11 Forming a Tube 11 Bending Wire 12 Maintenance Lubrication 12 Optional Accessories 12 Replacement Parts 12 Breakdown for the SBR 30N Shear Brake and Roll 13 Parts List for the SBR 30N Shear Brake and Roll 14 Breakdown For The SBR 40N Shear Brake and Roll 16 Parts List For The SBR 40N Shear Brake...

Page 4: ...he slip roll 11 Keep hands and fingers clear of the slip roll pinch points 12 Keep hands and fingers away from the area in front and rear of the shear blades 13 Keep hands and fingers away from the press brake dies 14 Do not exceed the maximum capacity of the machine 15 Do not use the shear to cut round bars chain steel cable or hardened metals 16 Do not use the machine for any purpose other than ...

Page 5: ... Capacity 20 ga x 30 in 20 ga x 40 in No of Male Dies 6 8 No of Female Dies 5 7 Width of Upper Dies in 1 2 3 6 8 10 1 1 1 2 2 2 1 2 4 7 10 15 Upper Die Height in 4 3 8 3 3 8 Rolling Rolling Capacity 20 ga x 30 in 20 ga x 40 in Wire Grooves dia in 1 8 3 16 1 4 1 8 3 16 1 4 Size of Slip Rolls in 1 1 2 Dia x 30 L 1 5 8 Dia x 40 L Minimum Forming Radius in 3 4 1 The above specifications were current a...

Page 6: ... the floor NOTE An optional stand is available for this machine see page 12 Contact your JET distributor to order 7 Remove one handle A Figure 1 from the operating handle assembly using an 8mm hex key 8 The operating handle can be installed on either end of the machine Loosen lock bolt C Figure 1 9 Slide bar B Figure 1 into hub and tighten lock bolt C Figure 1 to secure 10 Re install handle A Figu...

Page 7: ...uide rods and plate for brake operation as shown in Figure 5 8 Scribe a line on the workpiece for the bend location Be sure to accommodate bend allowance based upon thickness of the material This can be done either through trial and error or by consulting a machinist s handbook 9 Rest the workpiece on the v block lower die so that the scribed line is aligned with the tips of the upper die s 10 Hol...

Page 8: ... shear blades have been factory aligned and should not require immediate adjustment Should re alignment be needed in the future proceed as follows 1 Place a heavy sheet of paper in the cutting position along the entire length of the bed and make a cut 2 If the shear does not cut the paper loosen the socket head cap screw F Figure 8 at each end of the table with an 8mm hex key 3 Rotate the adjustin...

Page 9: ...1 as needed When the blade starts its downward travel the hold down should immediately hold the workpiece in place Setting Up the Slip Roll Do not roll any material larger than 30 40 20 gauge mild steel The slip roll guard must cover the slip rolls except when material is being fed into the rolls Failure to comply may cause serious injury and or damage to the machine Material Size Considerations T...

Page 10: ...to feed properly 5 Rotate both idle roll screws L Figure 12 to adjust the idle roll s proximity to the two main rollers Raise both ends an equal amount 6 Run the workpiece through the machine using the operating lever If the workpiece is large make sure it receives proper support as it exits the slip roll machine 7 Make further passes of the workpiece raising the idle roll incrementally before eac...

Page 11: ... path of the workpiece thus there may be a slight bend in the workpiece By flipping the workpiece over and re feeding it this bend can be minimized Forming a Radius 1 Adjust the upper press roll as needed 2 Insert the workpiece from the front 3 Operate the lever when the material reaches the point where the radius is to begin a Figure 15 stop the machine and raise the idle roll an equal amount on ...

Page 12: ...l to them 3 Lightly brush a multi purpose grease onto the gears at the end of the rollers Figure 17 Turn the operating handle to distribute the grease 4 Keep other exposed areas clean and lightly coated with oil such as the shear blades table and upper dies Remove the upper dies from the bar for more effective cleaning Optional Accessories Part No Description 754030 Optional Stand for SBR 30N 7540...

Page 13: ...13 Breakdown for the SBR 30N Shear Brake and Roll ...

Page 14: ... 18 Handle Bar 1 19 SBR30N 19 Guide Rod 2 20 SBR30N 20 Guide Block 2 21 SBR30N 21 Guide Plate 1 22 SBR30N 22 Guide Bar 1 23 SBR30N 23A Cutter 25mm x 12mm 2 24 SBR30N 24 Roll 1 25 SBR30N 25 Screw 2 26 SBR30N 26 Handle 2 27 SBR30N 27 Adjustable Bolt 2 28 SBR30N 28 Bushing 4 29 SBR30N 29 Cover 2 30 SBR30N 30 Gear 2 31 SBR30N 31 Lower Pressing Roll 1 32 SBR30N 32 Upper Pressing Roll 1 33 SBR30N 33 Cov...

Page 15: ...550071 Flat Washer M10 2 56 TS 1490151 Hex Cap Screw M8x90 2 57 TS 1503021 Hex Socket Cap Screw M6x10 7 58 TS 1503031 Hex Socket Cap Screw M6x12 2 59 TS 1503031 Hex Socket Cap Screw M6x12 7 60 TS 1505031 Hex Socket Cap Screw M10x25 2 61 TS 1550071 Flat Washer M10 2 62 TS 1522031 Socket Set Screw M5x10 20 63 SBR30N 63 V Block 5 64 TS 1540031 Hex Nut M5 20 65 SBR30N 65N Roll Pin A5x26 2 66 SBR30N 66...

Page 16: ...16 Breakdown For The SBR 40N Shear Brake and Roll ...

Page 17: ... SBR40N 15 Pivot Bushing 2 16 SBR40N 16 Stop Block 1 17 SBR40N 17 Adjustable Bolt 2 18 SBR40N 18 Handle Bar 2 19 SBR40N 19 Guide Rod 2 20 SBR40N 20 Guide Block 2 21 SBR40N 21 Guide Plate 1 22 SBR40N 22 Support Plate 1 23 SBR40N 23 Cutter 2 24 SBR40N 24 Roll 1 25 SBR40N 25N Screw w Knob 2 26 SBR30N 26 Handle 4 27 SBR40N 27 Adjustable Bolt 2 28 SBR40N 28 Bushing 2 28A SBR40N 28A Bushing 2 29 SBR40N ...

Page 18: ...40N 54N Hex Socket Cap Screw M16x35 4 55 TS 2360121 Flat Washer M12 2 56 TS 1499141 Hex Cap Screw M12x75 2 57 TS 1503041 Hex Socket Cap Screw M6x16 6 58 TS 1503041 Hex Socket Cap Screw M6x16 2 59 TS 1503041 Hex Socket Cap Screw M6x16 6 60 SBR40N 60N Hex Socket Cap Screw M16x35 2 61 TS 155010 Flat Washer M16 2 62 TS 1522041 Hex Socket Screw M5x12 14 63 SBR40N 63N V Block 7 64 TS 1540031 Hex Nut M5 ...

Page 19: ...19 ...

Page 20: ...20 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com ...

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