Jet 577101 Operating Instructions And Parts Manual Download Page 13

 

13

11.0

  Troubleshooting JBG Series Bench Grinders 

Problem Probable 

Cause 

Remedy 

Motor will not start 

Not plugged into receptacle 

Plug it into the power source receptacle 

Switch not in the 

ON

 position 

Turn the switch to the ON position 

Motor cord cut or abraded 

Replace with a new cord 

Plug on cord is faulty 

Replace with a new plug 

Fuse or circuit breaker open 

Re-set, may be too many machines on line 

Motor faulty 

Call JET Customer Service Department 

Motor will not start and 
fuse or circuit breaker 
opens 

Too many electrical machines 
running on the same outlet 

Turn off other machines and try again 

Incorrect fuse 

Try time delay fuse, or go to circuit with 
higher rated fuse of circuit breaker 

Wheels cannot rotate because of 
obstruction 

Unplug and turn grinding wheel by hand 

Undersized 

extension 

cord 

Use correct size extension cord; see 
manual 

Short circuit 

Cord, plug, or motor need repair; call JET 
Customer Service Dept. 

Motor fails to develop 
full power 

Low line voltage 

Check power line for proper voltage 

Faulty motor or capacitor 

Call JET Customer Service Dept. 

Motor overheats 

Overload on motor 

Reduce load to motor; do not press so hard

Poor 

ventilation 

for 

motor 

Unplug and clean out around motor; 
provide better air circulation 

Capacitor failure 

Call JET Customer Service Dept. 

Motor stalls or slows 

Motor overload 

Reduce load to motor; do not press so hard

Low line voltage 

Check power line for proper voltage 

Loose wire connections 

Call JET Customer Service Dept. 

Faulty motor 

Call JET Customer Service Dept. 

Frequent fuse or circuit 
breaker failure 

Motor overload 

Reduce load to motor; do not press so hard

Overload of electrical circuit 

Too many electrical appliances on same 
circuit 

Incorrect fuse of circuit breaker 

Have electrician upgrade service to outlet 

Table 3 

12.0

  Replacement Parts 

Replacement parts are listed on the following pages. To order parts or reach our service department, call 
1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and 
Serial Number of your machine available when you call will allow us to serve you quickly and accurately. 

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from 
JET.  

Some parts are shown for reference only, and may not be available individually. 

Summary of Contents for 577101

Page 1: ...BG Series Bench Grinders Models JBG 6B JBG 8B JBG 10B Model JBG 8B shown JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 577101 B Ph 800 274 6848 Edition 1 05 2018 www jettools com Copyright 2018 JET This pdf document is bookmarked ...

Page 2: ...eproductive harm 12 This product when used for welding cutting or working with metal produces fumes gases or dusts which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health and Safety Code Section 25249 5 et seq 13 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 14 Make certain the sw...

Page 3: ...e cord 35 Maintain tools with care Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 36 Direction of feed Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 37 Do not overtighten wheel nut 38 Frequently clean grinding dust from beneath grinder 39 Use grinding wheel suitable for speed o...

Page 4: ...ilt Adjustment 10 9 2 Spark Guard 10 9 3 Tool Rest 10 10 0 User maintenance 11 10 1 Ring Test 11 10 2 Care of Grinding Wheel 11 10 3 Changing Wheels 11 10 4 Grinding Wheels 12 10 5 Wire Wheel Brushes 12 10 6 Cleaning 12 10 7 Lubrication 12 10 8 Additional servicing 12 11 0 Troubleshooting JBG Series Bench Grinders 13 12 0 Replacement Parts 13 12 1 1 JBG B Series Grinders Exploded View 14 12 1 2 JB...

Page 5: ... JBG 10B Stock Number 577101 577102 577103 Overall Dimension L x H x D in 18 x 10 1 2 x 8 1 2 19 x 12 1 2 x 10 24 1 2 x 12 1 4 x 13 Wheel Size D x W x Bore in 6 x 3 4 x 1 2 8 x 1 x 5 8 10 x 1 x 1 Wheels Included Grit 60 36 60 36 46 24 Motor 5 0 Amp 115V 1PH 8 0 Amp 120V 1PH 10 0 Amp 120V 1PH Motor Output 1 4 HP 1 2 HP 1 HP Input Power Required 370W 115V 1PH 746W 120V 1PH 1100W 120V 1PH Motor RPM 3...

Page 6: ...ns and Parts Manual 1 Product Registration Card Hardware 1 ea Spark Guard Left A 2 ea Lock Knob B 1 ea Spark Guard Right C 1 ea Eye Shield Bracket Left D 1 ea Eye Shield Bracket Right F 2 ea Eye Shield Plate G 4 ea M8x20 Hex Cap Screw H 4 ea 8mm Flat Washer J 4 ea M5x10 Pan Head Screw K 4 ea M6x12 Hex Cap Screw L 6 ea 6mm Flat Washer M 2 ea 6mm Lock Washer N 1 ea Tool Rest Left O 1 ea Tool Rest Ri...

Page 7: ...serious injury Do not operate this grinder without all guards and shields in place and in working order Failure to comply may cause serious injury Chipped or cracked wheels can break up and cause serious damage to the grinder and or severe injury to the operator Regularly inspect wheels for damage 6 1 Assembling Spark Guard and Eye Shield Mounting Brackets Parts needed 2 Brackets D see Note 2 Lock...

Page 8: ...ft tool rest J by threading two M8x20 hex cap screws C through two 8mm flat washers D and the tool rest J into the wheel housing M The tool rests should be adjusted to within 1 16 of the grinding wheel or other accessories being used As the wheel wears down the tool rest must be re adjusted to maintain a 1 16 clearance 2 Install the right tool rest in the same manner 6 4 Eye Shields Refer to Figur...

Page 9: ...at looks the one shown in Fig A and have a grounding prong also shown in Fig A A temporary adapter Fig B may be used to connect the plug to a two prong receptacle Fig B if a properly grounded outlet is not available A temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored lug must...

Page 10: ...he workpiece and keep it moving at an even pace for smooth grinding Pressing too hard overheats the motor and prematurely wears down the grinding wheels Note the original bevel angle on the item to be sharpened and try to maintain the same shape The grinding wheel should rotate into the object being sharpened Keep a tray filled with water and dip your work into in regularly to prevent overheating ...

Page 11: ... the NO LOAD RPM marked on the grinder s nameplate Refer to Table 2 to determine correct dimensions for the replacement wheel Model Wheel Diameter Maximum Width Center Hole JBG 6B 6 3 4 1 2 JBG 8B 8 1 5 8 JBG 10B 10 1 1 Table 2 Your bench grinder will accept most polishing and buffing wheels available at dealers and hardware stores The use of any other accessory is not recommended and may result i...

Page 12: ...g and finish work When the brush tips become dull reverse the brush on the grinder 10 6 Cleaning Metal shavings may still be hot from recent grinding operations Make sure shavings and debris are cold before cleaning the grinder Brush all shavings from the motor housing tool rests and wheel guards Check grinding wheels for cracks and chips Replace if damaged Avoid the use of the following cleaning ...

Page 13: ...l JET Customer Service Dept Motor overheats Overload on motor Reduce load to motor do not press so hard Poor ventilation for motor Unplug and clean out around motor provide better air circulation Capacitor failure Call JET Customer Service Dept Motor stalls or slows Motor overload Reduce load to motor do not press so hard Low line voltage Check power line for proper voltage Loose wire connections ...

Page 14: ...14 12 1 1 JBG B Series Grinders Exploded View ...

Page 15: ...uard left 1 JBG8B 016 Inner Wheel Guard left 1 JBG10B 016 Inner Wheel Guard left 1 17 JBG6B 017 Inner Wheel Guard right 1 JBG8B 017 Inner Wheel Guard right 1 JBG10B 017 Inner Wheel Guard right 1 18 JBG6B 018 Grinding Wheel 6 x 3 4 36 grit 1 JBG8B 018 Grinding Wheel 8 x 1 36 grit 1 576226 Grinding Wheel 10 x 1 24 grit 1 19 JBG6B 019 Screw Lock Washer Assembly JBG 6B 8B 10B M6x18 6 20 JBG6B 020 Whee...

Page 16: ...ne Screw JBG 8B JBG 10B M4x8 4 39 JBG6B 039 Power Cord 1 JBG8B 039 Power Cord 1 JBG10B 039 Power Cord 1 40 JBG6B 040 Screw Lock Washer Assembly JBG 6B 8B M4x8 1 JBG10B 040 Screw Lock Washer Assembly JBG 10B M5x10 1 41 JBG6B 041 Star Washer JBG6B 8B 4mm 1 JBG6B 041 Star Washer JBG10B 5mm 1 42 JBG6B 042 Screw Lock Washer Assembly M6x18 4 JBG8B 042 Screw Lock Washer Assembly JBG 8B 10B M8x20 4 43 TS ...

Page 17: ...8B 059LA Eye Shield Assembly Left 58Thru 60 and 55 1 JBG8B 059RA Eye Shield Assembly Right 58Thru 60 and 56 1 JBG10B 059 Eye Shield 2 JBG10B 059LA Eye Shield Assembly Left 58Thru 60 and 55 1 JBG10B 059RA Eye Shield Assembly Right 58Thru 60 and 56 1 60 JBG6B 060 Eye Shield Plate JBG 6B 8B 10B 2 61 JBG6B 061 JET 92 Label Base JBG 6B 8B 1 JBG10B 061 JET 113 Label Base JBG 10B 1 62 JET 92 JET Logo JBG...

Page 18: ...18 13 0 Electrical Connections JBG Series Grinders ...

Page 19: ...19 ...

Page 20: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

Reviews: