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Operating Instructions and Parts Manual

Belt and Disc Sander

Model J-41002

–

2" x 42" Belt and 8" Disc Sander

WALTER MEIER (Manufacturing) Inc.

427 New Sanford Road
LaVergne, Tennessee 37086

Part No. M-577004

Ph.: 800-274-6848

Revision B

05/2011

www.waltermeier.com

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Summary of Contents for 577004

Page 1: ...J 41002 2 x 42 Belt and 8 Disc Sander WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 577004 Ph 800 274 6848 Revision B 05 2011 www waltermeier com Copyright 20...

Page 2: ...ge prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must a...

Page 3: ...ling Tension Handle 10 Grounding Instructions 11 115 Volt Operation 11 Adjustments 12 Tilting the Belt Table 12 Tilting the Disc Table 12 Use of the Miter Gauge 13 Belt Platen 13 Abrasive Belt Replace...

Page 4: ...y treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety eq...

Page 5: ...28 Maintain tools with care Follow instructions for lubricating the machine and changing accessories 29 Abrasive discs must be stored in a controlled environment Relative humidity should be 35 to 50...

Page 6: ...ther your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Specifications Model Number J 41002 Stock Number 577004 Belt Size in LxW 42 x 2 Disc Size...

Page 7: ...7 Features and Terminology...

Page 8: ...ould be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container 1 Belt and Disc Sander 1 Belt Table 1 Di...

Page 9: ...a supporting surface Installing Belt Table 1 Unscrew the stud See Figure 1 2 Position the bracket of the belt table over the holes in the casting as shown and re install the stud into its hole 3 Plac...

Page 10: ...ap screws on the disc guard one is shown in Figure 4 and slide the disc guard to achieve this gap measurement 4 When finished tighten the two socket head cap screws securely Installing Miter Gauge Ins...

Page 11: ...cept the tool s plug 115 Volt Operation As received from the factory your sander is ready to run at 115 volt operation This sander is intended for use on a circuit that has an outlet and a plug that l...

Page 12: ...maximum of 1 16 from the abrasive belt Tilting the Disc Table The disc table tilts from zero horizontal down to 45 1 Loosen both handles and adjust the table until the indicator lines up with the des...

Page 13: ...with the square and the square is flush with the disc 3 Tighten the knob 4 Loosen the screw on the pointer and adjust the pointer until it aligns with 90 on the scale 5 Tighten the screw on the point...

Page 14: ...the wheel If any shifting occurs the belt needs to be tracked properly as follows 1 Disconnect sander from power source 2 Remove the side cover and make sure the belt is placed evenly over the center...

Page 15: ...um disc so complete adhesive contact is made 8 Re install dust cover and table 9 Reconnect sander to power source Aluminum Disc Removal The aluminum disc can be easily removed if needed for example to...

Page 16: ...ard and the disc rotating clockwise The motor is wired at the factory for correct rotation The workpiece should not contact the disc or belt during start up Before sanding always allow the motor to co...

Page 17: ...e chisel handle See Figure 18 Sand a bevel in the block of wood in order to position the block as close as possible to the sanding belt and clamp the block to the table A cold chisel can also be sharp...

Page 18: ...workpiece Note Do not get paste wax on the abrasive belt or disc Check all fasteners for tightness Inspect the power cord if worn cut or damaged in any way have it replaced immediately Inspect the abr...

Page 19: ...See page 14 Belt stretched unevenly Replace abrasive belt Belt is jointed improperly Check the belt for an irregular seam or shape Replace if needed Wheel is worn Replace affected wheel Worn bearings...

Page 20: ...20 Assembly Drawing...

Page 21: ...Motor Assembly 115V 1Ph 1 25 41002 25 Switch with Key 1 26 41002 26 Copper Washer 1 27 TS 081C022 Phillips Pan Head Machine Screw 10 24x3 8 1 28 TS 1540031 Hex Nut M5 4 29 J 41002 29 End Shield 2 30 B...

Page 22: ...Retaining Ring S 17 1 78 41002 78 Tension Spring 1 79 41002 79 Spring Cap 1 80 41002 80 Handle with Knob 1 81 41002 81 Tracking Bracket 1 82 TS 1540041 Hex Nut M6 1 83 TS 1503051 Socket Head Cap Scre...

Page 23: ...23 Notes...

Page 24: ...24 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www waltermeier com...