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JET   

 

Air system requirements 

1.  Use proper air hose size (refer to tool 

specifications). The hose should be just long 
enough to serve the working area. Excessive 
hose length will cause pressure drop.  

1.  Make sure air compressor supplies clean, 

dry air at correct CFM for the tool. 

2. 

Set air pressure to 90 psi.  

 

Excess air pressure 

and/or unclean air will shorten the tool’s 
life and may create a hazardous situation. 

3.  Drain water from air compressor tank daily, 

as well as any condensation from air lines. 
Water in the air line may enter the tool and 
cause damage. 

4. 

Change filters on the air system on a regular 
basis. 

5. Air-line pressure may be increased 

accordingly to compensate for extra-long air 
hoses (usually over 25 feet). Inside diameter 
of hose should be minimum 3/8-inch. 

General Air Tool 
Information 

If the air tool is not performing according to 
specifications, the following are among the most 
common causes. (See also “Troubleshooting” 
section.) 

 

Contaminated air such as a dirty air system 
or water in the system. 

 

Using wrong size tool for the job. 

 

Poor maintenance practices, such as using 
excessive air pressure or air volume. 

 

Improper or no lubrication. 

Rule of Thumb 

If it takes more than 8 seconds to tighten or loosen 
a bolt or nut with an air impact wrench at 
maximum setting, the air wrench is too small or 
the air compressor CFM is not powerful enough 

for the job. Continued use in either capacity will 
cause damage to the tool.  

Tool Pressure 

JET Air Tools operate on 70-to-100 psi (pounds 
per square inch) air pressure measured at the tool 
when the tool is operating. Set tool to 90 psi 
unless indicated otherwise. Pressure in excess of 
100 psi will shorten the life of the tool. 

Air System Recommendations 

Equip the air compressor intake with a 
replaceable air filter that can be easily cleaned. 

Use safety shut-off valves so air flow can be 
stopped quickly in case of a line break. 

When using multiple hoses, air hoses should be 
larger than leader hose. Join multiple hoses 
directly, rather than with quick connect fittings 
which may cause pressure drops and tool power 
reduction. 

Use anti-whip devices across hose couplings to 
prevent hose from whipping in the event of a hose 
failure or coupling disconnect. 

Always use moisture traps at the compressor for 
the main distribution line. Use moisture traps and 
in-line oilers on each downline that is to be used 
for air tools. (See Figure 2). Place oiler as close to 
air tool as possible for best lubrication. 

Lubrication 

Use a light oil containing rust inhibitors, such as 
SAE #10. Many JET air tools have integral oil 
reservoirs, which should be kept filled when in-line 
oilers are not used. 

If greasing is required, use a grease that is highly 
water resistant for front case components on air 
impact wrenches, grinders and sanders. 

Recycling 

Protect the environment. Your tool contains 
materials which can be recovered or recycled. 
When its useful life has expired, please leave tool 
at a specialized facility. 

 
 

Summary of Contents for 505822

Page 1: ...Pneumatic Flux Chipper 505822 JAT 821A Operation Parts Manual M 505822 Edition 1 03 2020 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2020 JET ...

Page 2: ...placing the tip against the work surface 11 Do not operate air tool without its guards in place Do not modify the tool 12 Do not operate this tool while tired or under the influence of drugs alcohol or any medication 13 Adopt a comfortable posture with proper balance and maintain secure footing at all times Non slip footwear or anti skid floor strips are recommended 14 Do not wear loose clothing o...

Page 3: ...signed for use with a flux chipper 37 Use both hands to operate chipper Keep hands away from chisel area 38 Make sure chisel is secured within the tool An unsecured chisel may be ejected from the tool during operation and cause possible injury 39 Keep chisel tip against work surface Do not use excessive force let the tool do the work 40 If chipper will not remove material from the work surface dis...

Page 4: ...ual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of operator and bystanders should be first priority If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com Record the serial number and purchase i...

Page 5: ...mm Housing material Steel Net weight 4 53 lb 2 05 kg Shipping weight 4 89 lb 2 22 kg 1 All testing and specification are performed at 90 psi 2 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only Specification...

Page 6: ...ings farther down the line 4 Hold flux chipper firmly with both hands and rest chisel tip against work surface 5 Press throttle lever Pressure against throttle lever determines speed of tool Do not exert excessive pressure against work surface let the tool do the work 6 Release throttle lever to stop flux chipper 7 To remove chisel push retainer lever Maintenance Lubrication The flux chipper shoul...

Page 7: ...inued use in either capacity will cause damage to the tool Tool Pressure JET Air Tools operate on 70 to 100 psi pounds per square inch air pressure measured at the tool when the tool is operating Set tool to 90 psi unless indicated otherwise Pressure in excess of 100 psi will shorten the life of the tool Air System Recommendations Equip the air compressor intake with a replaceable air filter that ...

Page 8: ...8 JAT 821A Pneumatic Flux Chipper Figure 2 Recommended arrangement of air piping and air line system ...

Page 9: ... Lubricate with air tool oil according to instructions in this manual Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Check for loose connections Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Improper size of air tran...

Page 10: ... No Description Qty 1 730213 1 Back head 1 3 730214A Throttle valve with O Rings 1 O Ring 3 3x1 5 1 O Ring 3 55x1 8 1 4 730215 Spring 1 5 1008365 O Ring D7 8x2 4 P8 1 6 730216 Valve cap 1 7 730217 Lever 1 8 729538 Spring pin 5x22L 1 9 729747 Hose adaptor 1 10 729597 1 Lock ring 1 28 730218 Alignment shim 2 29 729608 Rear valve block 1 Index Part No Description Qty 30 1012591 Pin 2 31 729604 Valve ...

Page 11: ...Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This warranty gives you specific legal right...

Page 12: ...12 JAT 821A Pneumatic Flux Chipper 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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