Jet EQUIPMENT & TOOLS JLP Series Owner'S Manual Download Page 3

  WARNING

 

Read and understand the entire contents
of this manual before attempting to use
the puller.

 

This puller is designed and intended for
use by properly trained and experienced
personnel only.  If you are not familiar
with the proper and safe use of a puller,
do not use until proper training and
knowledge have been obtained.

 

Do not use to lift people or loads over
people.

 

Do not exceed the rated capacity of the
puller.

 

Do not use a “cheater pipe” to extend the
length of the puller handle.

 Do 

not 

strike 

the handle with a hammer or

any other object.

 

Do not use puller chain as a sling.  This may
cause damage to the chain.

 

Always inspect the puller for damage prior
to use.  If puller is damaged, do not use until
it has been repaired or replaced.

 

Do not use more than one puller to lift or
move a load.  If this is unavoidable, each
puller must have the same capacity as the
load to be moved.

 

Never allow chain to “set” over sharp edges.
All pulls or lifts must be made with straight
chain that is free of obstacles.

 

If the puller lever is difficult to operate, then
the load exceeds the capacity of the puller.
Select a puller of larger capacity.

 

Do not use a puller if the chain is twisted,
kinked or damaged.

 

Do not operate puller unless load is
centered between top and bottom hooks.

 

Always take time to study the job to be
performed and choose the safest method.
Do not place yourself or other people in an
unsafe position.

 

Leave all internal maintenance and
inspections to a qualified JET repair station.

 

Replace chain with factory replacement
chain only.  Do not use any other type of
chain.

 

Never use the puller if either hook is
stretched, deformed, or has a broken or
missing safety latch.  Always replace the
safety latch and/or the hook before placing
the puller back in service.

 

Understand and follow all procedures as set
forth in American National Standards titled
“Performance Standard for Manually Lever
Operated Chain Hoists”.  ANSI/ASME HST-
3M.  This standard is available through the
American Society of Mechanical Engineers,
345 East 47th St., NY, NY 10017

 

Failure to comply with all of these warnings
may cause serious injury and/or damage to
property.

Summary of Contents for JLP Series

Page 1: ...MANUAL JLP Series Pullers 1 4 Ton 6 Ton JET EQUIPMENT TOOLS INC P O BOX 1349 Phone 253 351 6000 A WMH Company Auburn WA 98071 1349 Fax 1 800 274 6840 www jettools com e mail jet jettools com M 187705...

Page 2: ...ntenance JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS...

Page 3: ...ght chain that is free of obstacles If the puller lever is difficult to operate then the load exceeds the capacity of the puller Select a puller of larger capacity Do not use a puller if the chain is...

Page 4: ...ween Hooks 12 7 16 Standard Lift 5 JLP 75 5 10 JLP 75 10 15 JLP 75 15 20 JLP 75 20 Lbs Pull to Lift Capacity 32 Lever Length 10 1 4 Net Weight 16 lbs 5 19 lbs 10 21 lbs 15 24 lbs 20 Model Numbers JLP...

Page 5: ...and should be replaced by a JET authorized repair station 4 If the puller has not been used for an extended period of time check for proper operation before putting into service Apply a light coat of...

Page 6: ...C Fig 3 never load the hook sideways D Fig 3 3 Place direction lever on handle in the center neutral position Fig 4 so that chain free wheels Note Chain will only free wheel when there is no load Take...

Page 7: ...lever B Fig 6 Prevent the chain from dragging over sharp edges or corners These will cause links to weaken bend or break Fig 7 When using a wire rope sling the puller must be applied along a straight...

Page 8: ...h Check every three feet and especially where excessive wear is indicated Any load chain that shows noticeable deformation or heat influence must be replaced with a new one Never extend load chain by...

Page 9: ...Parts Breakdown for JLP 25 5...

Page 10: ...Gear 1 22 JLP25 22 Brake Cover 1 24 JLP25 24 Lever Handle Assembly 1 Handle Lever 1 Change Over Shaft 1 Selector Shaft 1 Steel Bolt 5 1 Spring 1 Rubber Grip 1 Fixing Bolt 2 Indicating Plate 1 Rivet 2...

Page 11: ...52 JLP25 52 Special Pin 1 60 JLP25 60 Stay Bolt A 2 61 JLP25 61 Stay Bolt B 1 62 JLP25 62 Pawl Washer 1 63 JLP25 63 Spline Cam 1 64 JLP25 64 Lock Washer M5 1 65 JLP25 65 Hex Nut M5 1 66 JLP25 66 Flat...

Page 12: ...Parts Breakdown for JLP 50...

Page 13: ...ng 1 2 3 4T 8 2 16 JLP50 16 Lever Side Plate Assembly serial 6253 and lower 1 Lever Side Plate 1 Race 1 Pawl Pin 2 JLP50 16A Lever Side Plate Assembly serial 8001 and higher 1 Lever Side Plate 1 Race...

Page 14: ...M5 2 39 JLP50 39 Screw M5x8 2 40 JLP50 40 Top Hook Assembly 1 Top Hook 1 Safety Latch 1 Double Spring 1 Rivet 3x16 1 Top Hook Block 2 Rivet 5x20 2 41 JLP50 41 Top Hook Shaft 1 43 JLP50 43 Bottom Hook...

Page 15: ...Parts Breakdown forJLP 75 thru JLP 600...

Page 16: ...ng 1 2 3 4T 2 14 JLP75 14 Pawl 2 15 JLP75 15 Snap Ring 1 2 3 4T 8 2 16 JLP75 16 Lever Side Plate Assembly 1 Lever Side Plate 1 Race B 1 Pawl Pin 2 17 JLP75 17 Disc Hub 1 18 JLP75 18 Spring 1 2 3 4 1 1...

Page 17: ...2 6T 2 5x6 6 40 JLP75 40 Top Hook Assembly 1 Top Hook 1 Safety Latch 1 Double Spring 1 Rivet 3x16 1 Top Hook Block 2 Rivet 5x20 2 41 JLP75 41 Top Hook Shaft 1 43 JLP75 43 Bottom Hook Assembly 1 Botto...

Page 18: ...JLP150 14 Pawl 1 1 2 3 6T 2 15 JLP150 15 Snap Ring 1 1 2 3 6T 2 16 JLP150 16 Lever Side Plate Assembly 1 Lever Side Plate 1 Race B 1 Pawl Pin 2 17 JLP150 17 Disc Hub 1 18 JLP75 18 Spring 1 2 3 4 1 1...

Page 19: ...5x6 6 40 JLP150 40 Top Hook Assembly 1 Top Hook 1 Safety Latch 1 Double Spring 1 Rivet 4x18 1 Top Hook Block 2 Rivet 6x24 2 41 JLP150 41 Top Hook Shaft 1 43 JLP150 43 Bottom Hook Assembly 1 Bottom Ho...

Page 20: ...g 1 1 2 3 6T 2 14 JLP150 14 Pawl 1 1 2 3 6T 2 15 JLP150 15 Snap Ring 1 1 2 3 6T 2 16 JLP300 16 Lever Side Plate Assembly 3 6T 1 Lever Side Plate 1 Race B 1 Pawl Pin 2 17 JLP300 17 Disc Hub 3 6T 1 18 J...

Page 21: ...6T 2 5x6 6 40 JLP300 40 Top Hook Assembly 3T 1 Top Hook 1 Safety Latch 1 Double Spring 1 Rivet 4x22 1 Top Hook Block 2 Rivet 8x28 2 41 JLP300 41 Top Hook Shaft 3 6T 1 43 JLP300 43 Bottom Hook Assembl...

Page 22: ...Hook Assembly 6T 1 Bottom Hook 1 Bottom Hook Collar 2 Rivet 8x28 2 Safety Latch 1 Double Spring 1 Rivet 4x22 1 Bottom Hook Block 1 Bottom Hook Sheave 1 Needle Roller 29 Sheave Axle 2 Fixed Plate 1 Sc...

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