Jesco TOPAX L1 Operation & Maintenance Instructions Manual Download Page 1

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TOPAX L1 / L4 / L5

For free chlorine, chlorine dioxide or hydrogen peroxide

Operation &

Maintenance Instructions

Read these operation and maintenance instructions
before start up!
To be held for future reference.

Dosing

Conveying

Control

Liquids
Gases
Systems

Summary of Contents for TOPAX L1

Page 1: ...orine chlorine dioxide or hydrogen peroxide EN 02 Operation Maintenance Instructions Read these operation and maintenance instructions before start up To be held for future reference Dosing Conveying Control Liquids Gases Systems ...

Page 2: ...tes of instruction 6 1 11 Scope of delivery 6 1 12 Disposal 6 1 13 Overview of device functions 7 1 14 Technical data 8 2 Device Installation and Connection 9 2 1 Dimensions 10 2 2 Installation of built in casing 11 2 3 Installation of wall mounted casing 12 2 4 terminal connection diagram of built in casing 13 2 5 terminal connection diagram of built in casing 15 3 Instructions for Device Operati...

Page 3: ... 8 Alarm 30 7 Data Readout 31 7 1 Current output 32 7 2 RS485 Serial interface optional 32 7 3 Assembly of a Data Network TopView 32 8 Operation and Maintenance 34 9 Service 35 9 1 Device data 35 9 2 Analog inputs 35 9 3 Erase Settings Reset 35 10 Error advisory 36 11 Index 37 12 Declaration of conformity 40 13 Revision 42 14 Warranty Application 43 ...

Page 4: ...ry CAUTION Refers to a potentially hazardous situation Non compliance can lead to minor injury or property damage NOTICE or INFORMATION Appear in conjunction with safety instructions which may endanger the pump system and its operation if disregarded IMPORTANT Draws attention to supplementary information to make the work easier and ensure trouble free operation 1 3 Qualification and training of pe...

Page 5: ...lure of system functions Danger to the environment due to leakage of hazardous substances 1 6 Safe operation The safety instructions in this Operation Maintenance Manual must be observed The owner is responsible for ensuring the compliance with local safety regulations 1 7 Safety instructions for the owner operator Leakages e g due to ruptures in the lining of hazardous substances e g toxic or abr...

Page 6: ...ements are carried out In the case high impe dance measurements make sure that the plug connections are clean and dry plug and the lines do not become brittle due to sharp buckling The screened cables normally used for such measuring lines must be handled according to the prescribed quality Screening may only be connected to ground at one end of the cable preferably at the controller Interface lin...

Page 7: ...r as pulse pause pulse frequency or continuous output controller PI Controller as pulse pause pulse frequency or continuous output controller Hysteresis Freely adjustable over the metering range P Range XP Freely adjustable over the metering range Integral time TN 0 2000 sec Minimum pulse 0 1 9 9 sec Puls pause time 02 99 sec Pulse frequency 100 7200 pulses h Turn on delay 0 200 sec Alarm function...

Page 8: ...it display of measurement values with relative units additional temperature display display of relay position Current output 0 4 20 mA electrically isolated max load 500 Ohm Interfaces Option RS485 baud rate 9600 data format 8 bit 1 start and 1 stop bit Controller ON OFF Controller with optional hysteresis P or PI Controller as pulse pause or pulse frequency controller or continuous output control...

Page 9: ... indicated on the rating plate at all times CAUTION Input output and control lead wires and cables must always be installed sepa rated from one another and above all separated from high voltage lines All input and output wires and cables need to be shielded The shielding can only be applied on one side Potentiostatic measurement is sensitive to parasitic induction Be sure to use a special double s...

Page 10: ...10 Operation Maintenance Instructions TOPAX L1 L4 L5 Device Installation and Connection 2 1 Dimensions Built in Casing Option Front door Wall mounted Casing ...

Page 11: ...L4 L5 11 2 2 Installation of built in casing Prepare an opening of 92 x 92 mm Insert the device from the fore end firmly and fixed it on using the appropriate lock on clips provided on delivery Use a screwdriver to adjust the lock on clip screws until the device is firmly in place ...

Page 12: ...t the wall mount casing can either be safely hung on or pushed under If it is hung on the top hole must be 120 mm above the bottom two If it is pushed under this distance must be 135 mm In both cases the screws must protrude outwards at least 3mm Hang the device onto the top screw or push it under then fix it on via the two bottom screws Either fit the terminal covering back on or proceed directly...

Page 13: ...4 mg l TOPAX L5 H2 O2 X Connection Terminals Directions Pt100 5 6 Analog Output 9 10 9 10 maximum 500 Ohm load Digital Input 11 12 11 12 external controller stop or water deficiency Relay 1 18 19 Relay 2 20 21 Relay 3 22 23 Alarm Relay Power Supply 24 25 26 Check indications on rating plate RS485 Optional Sub D 3 8 Sub D 4 7 Bridge circuits termination impedance activated Terminal connection of el...

Page 14: ... 18 19 20 21 22 23 L N PE Relay 1 Relay 2 Relay 3 24 25 26 RS 485 OPTION Measurement electrode brown Reference electrode white Counter electrode green blue 1 2 3 5 4 6 7 8 9 10 11 12 13 14 1 2 3 4 5 9 8 7 6 15 16 17 18 19 20 21 22 23 L N PE Relay 1 Relay 2 Relay 3 24 25 26 Measurement Gold electrode violet Reference electrode black Counter stainless steel electrode red RS 485 OPTION Measurement pl...

Page 15: ...rimmer for adjustment of display contrast Analog Output 11 12 11 12 maximum 500 Ohm load Relay 1 14 15 Relay 2 16 17 Relay 3 18 19 Alarm Relay Power supply 20 21 22 Check indications on rating plate RS485 Opti onal 23 24 23 24 Jumper plugged in termination impedance activated Digital Input 26 27 26 27 external controller stop or water deficiency Terminal connection of electrodes Potentiostatic ele...

Page 16: ...rown Reference electrode white Counter electrode green blue Temperature Pt 100 0 4 20 mA Analog Outp Display Temperature Pt 100 0 4 20 mA Analog Outp Display GND L N PE GND RS 485 Measurement gold electrode Reference electrode black 23 24 25 GND 26 27 28 GND GND Conter stainless steel electro Jumper RS 485 Termination impedance 11 7 1 2 3 4 5 6 12 13 GND 14 15 16 17 18 19 Relay 1 Relay 2 Relay 3 2...

Page 17: ...alue data with the opera ting mode of the controller Auto Manual and the activation mode of relays S1 and S2 It is possible to scroll through the menu using the operating keys Use key to go from the measuring value indication to the main menu Use key und to scroll upwards and downwards Use key to select a menu or a parameter Use key to exit a menu and to save enter data To facilitate orientation d...

Page 18: ... 1 Select the parameter by pressing the key 2 A double triangle appears behind the number and indicates that the number can now be changed using the and keys 3 When you have set the desired value save the setting by pressing the key The double triangle will disappear the new value has been saved Numeric parameter settings Numeric parameter settings can generally only be modified when a double tria...

Page 19: ...sted The basic settings menu includes those parameters which are only set once when the device is being put into operation for the first time The manner in which parameters can be set and which parameters are important for your needs are described in the following pages They are arranged according to the order of operational start up 1 Basic settings Password codes and languages 2 Metering unit se...

Page 20: ...ing Password code 86 allows access to all parameters and functions Any other codes will not enable access to any parameter or function Languages There is a selection of languages available for device communication Since the language settings are part of the fundamental device settings password code 86 is necessary If a different password code has been set you will immediately be requested to enter...

Page 21: ...asurements 1 As a precaution set the controller to manual operation 2 Zero point calibration When connecting a CS 120 measuring cell a zero point calib ration must be carried out once The measuring cell is to be run using chlorine free water In the DPD calibration menu the value must be set to 0 00 mg l using the and keys This value is saved by holding down the key and then pressing the key After ...

Page 22: ...the fact that concentration losses may occur on the way to the measuring site must be taken into consideration These result in a lower slope rate and fluctuations in concentration losses enter into the measurement as errors NOTE The determination of chlorine dioxide with DPD is done in exactly the same way as that for chlorine and can be conducted using the same reagents However if your photometer...

Page 23: ...y constant it is also possible to set the temperature manually The device then constantly compensates the measurement value based on the temperature influence of the temperature as set Temperature measurement calibration If the temperature sensor is hooked up using dual lead technology slight variations in tem perature measurements may occur The temperature measurement can thus be calibrated Measu...

Page 24: ...erefore always carried out at 100 ON or 0 OFF A hysteresis can be preset as one of the Contr settingss P Controller The P Controller or Proportional Controller provides for metering reduction upon approa ching of the set point proportional to control deviation This always occurs when using the power output as control output when using the relay either via reduction of the switching frequency pulse...

Page 25: ... the measurement value Set the lower option if the metering decreases the measurement value 4 Optional hysteresis The hysteresis prevents the relay from constantly switching back and forth when approaching the set point When the hysteresis is set the relay does not switch until the set point has been exceeded or under run by half of the hysteresis Direction S1 raise Direction S2 decrease Hysteresi...

Page 26: ...Controller the Integral time must be 0 3 Pulse frequency for S1 and S2 Preset the maximum pulse frequency which would correspond to a metering of 100 4 Effective operating direction for S1 and S2 Set the raise option if metering increases the measurement value Set the lower option if metering decreases the measurement value Controller settings Basic settings Contr Settings Puls freq S1 00 100 h Pu...

Page 27: ...ions as a pulse frequency controller 4 Effective operating direction for S1 and S2 Set the increase option if metering increases the measurement value Set the decrease option if metering decreases the measurement value 5 Pulse pause time Define a time frame in which the relay is CLOSED pulse and OPEN pause proportional to the control deviation 6 Minimum pulse time Set the minimum time that the rel...

Page 28: ...t occasions or after disconnection from the main power supply you can enter a time which must elapse before the controller becomes active This delay time gives the measu ring processes time to settle and stabilise thereby preventing false metering incidents in the device start up phases 6 6 External controller stop It is also possible to switch the device ON and OFF externally No settings are requ...

Page 29: ...l begin to blink 6 Switch the relay ON by pressing the key The box to the left of S2 will become dark 7 By again pressing the key the relay is switched OFF again The box will become light again 8 Exit the S2 switch mode by pressing the key When both boxes are light and neither is blinking you have exited the switch mode Manual control of the relay is possibly directly from the measurement value di...

Page 30: ...d and Relay 3 will switch This can in turn activate an external sound warning such as a horn or a warning lamp NOTE The alarm function is only active if the controller is switched on with the display showing it is in AUTO mode If the controller is switched to MANUAL the alarm alert is cancelled and the relay will switch OFF Alarm delay Depending on the type of control processes being run threshold...

Page 31: ...put and controller output If the controller is integrated into a data network a bus address between 1 and 15 must be entered CAUTION The bus address 10 is not allowed Analog output Bus address Basic settings Main menu Basic settings Select output 0 20 mA Begin 0 4mA 0 00 mg l End 20 mA 4 00 mg l Analog output Measurement value Bus address No 00 Select output Serial interface RS485 Option CAUTION ...

Page 32: ...k Each TOPAX L LF with RS 485 has to be allocated an address for this purpose The maximum length of data transfer amounts to 1000 m Up to 14 TOPAX L LFs can be connected with a PC to a network The data line has to be attached directly to the TOPAX L LF s RS 485 terminal Casing Connection Allocation wall assembly terminal 18 A 17 B mounting sub D 3 A 8 B CAUTION Separate connection sockets or junct...

Page 33: ...To activate all resistances jumpers have to be attached to the TOPAX DE see following illustration For this purpose the device front has to be unscrewed and flipped up CAUTION It is not at all possible to install resistances for Pull up Pull down on a TOPAX L LF However the resistances for Pull up Pull down can be activated on a TOPAX DE or TOPAX DX To guarantee the transfer of data with only TOPA...

Page 34: ...e front end of the device by carefully flipping it upwards The safety protection is located below and on the right hand side It is locked on with a bayonet catch Rotate the catch leftwards until the safety protection slips out Exchange it with the spare safety protection and fasten it in place by turning the catch rightwards Replace the front end of the device again and screw it on firmly WARNING ...

Page 35: ...e operation Should you have any problems with the interpretation of this data simply inform your supplier accordingly providing the device data and he will be able to give some infor mation in this regard 9 3 Erase Settings Reset This function gives you the opportunity to delete all the settings entered and to reset the device back to the original manufacturer s settings This process takes a few s...

Page 36: ... again displayed the electrode should be cleaned or replaced Error Input 1 Input 1 is not receiving a proper signal Check the terminal connections and when necessary the electrode cable Error Input 2 Input 2 is not receiving a proper signal Automatic temperature compensation is set but no compliant temperature sensor is connected Water Deficiency The digital input has been closed Close the input w...

Page 37: ...ion 9 Controller P Controller 24 PI Controller 24 Control parameter ON OFF Controller 25 Control parameter P PI Controller 26 D Device data 35 Device functions 7 Dimensions 10 Display 17 E Erase Settings 35 Error advisory 36 External controller stop 28 H Hysteresis 25 I Installation built in casing 11 Installation wall mounted casing 12 Interface 7 ...

Page 38: ...34 P Password code 20 Protection rating 8 Pulse frequency controller 26 Pulse pause controller 27 R Relay 7 Manual relay control 29 RC protective circuit 9 Reset 35 RS485 31 S Sensors 14 Service 35 Set point 24 Setting controller unit 24 Setting metering unit 21 Setting parameters 18 T Technical data 8 Temperature compensation 23 ...

Page 39: ...Index Operation Maintenance Instructions TOPAX L1 L4 L5 39 terminal connection diagram Built in casing 13 wall mounted casing 15 TopView 33 W Warranty 43 ...

Page 40: ...ons TOPAX L1 L4 L5 Index 12 Declaration of conformity This declaration is no assurance of characteristics in the sense of the product liability law The safety notes in the operation maintenance instructions must be observed Page 1 of 2 ...

Page 41: ...Declaration of conformity Operation Maintenance Instructions TOPAX L1 L4 L5 41 Page 2 of 2 ...

Page 42: ... Device Revision TOPAX L1 11 2006 TOPAX L4 11 2006 TOPAX L5 03 2007 It contains all the technical information required for installation start up and maintenance Should you have any questions or require further information regarding these operating instructions please contact the manufacturer or its official national representative ...

Page 43: ...essure Description of fault Type of fault 1 Mechanical fault 2 Electrical fault premature wear loose connections such as plug connector or cable wear parts operating elements e g switches buttons breakage other damage electronics corrosion damage in transit 3 Leaks 4 No or inadequate function connections defective diaphragm dosing head other Service conditions of the device Point of use system des...

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