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7. Installation of the door lining onto car door

7.1. Put in the door lining in the sealing above.

7.2. Fit the door lining in contrary order (described on page 3).

7.3. Cut (like a U) the moisture protection foil and stabilize

the edges of the foil against vibrations.

       (for example with packing tape)

fastening points of the door panel

1. use the precisely aligned panel as template in order to mark fastening  points 1- 9:

marking of  fixing points

 4-8:

  

    use a thin awl to set the marks on the door-lining

2. draw the speakers’ cut-outs onto the door-lining.

3. remove the  panel again. cut out holes for loudspeakers

                                                                                 along the marking with a compass saw (see fig.)

4. use a 6mm drill for the screws according to the marks set before

5. Screw in the M4-screws supplied with. Affix the door build to the door-lining.

    

Screw all 9 x M4-screws only hand-tight .

    

Secure all screws with the washers and nuts.

6. check again for precise fitting and tighten screws.

All cutting edges of the panel must fit to the door lining snugly
all around without gap

4. Handling of door lining / installation of the door panel

       75059 - Audi A 6 - models from 6’97

- 9 -

© JEHNERT SOUND DESIGN

       75059 - Audi A 6 - models from 6’97

- 6 -

© JEHNERT SOUND DESIGN

cutouts door lining

2

1

9

8

7

6

5

3

4

M 4 x 40

M 4 x 40

M 4 x 40

M 4 x 40

M 4 x 40

M 4 x 40

M 4 x 50

M 4 x 50

M 4 x 50

Summary of Contents for 75059

Page 1: ...sign development and production of Car Audio Systems Heinrich Hertz Str 11 70794 Filderstadt Tel 0711 77 97 87 87 Fax 0711 77 78 921 e mail sounddesign jehnert de www jehnert com Production of Car Audio Systems Porsche Str 15 70794 Filderstadt Tel 00 49 71 58 9 56 99 0 Fax 00 49 71 58 9 56 99 10 e mail sounddesign jehnert de www jehnert com ...

Page 2: ...n of the door lining 8 Crossover circuit Speaker connection Loudspeaker wiring diagram 9 Installation of the speaker grills Technical information Service fault diagnoses Guarantee page 2 3 4 5 6 7 8 9 10 11 12 13 14 15 75059 Audi A 6 models from 6 97 1 JEHNERT SOUND DESIGN C o n t e n t s Particularly important notes contain the following remarks Please follow the installation instructions step by...

Page 3: ... 4 Hex nut M 4 16 Washer Ø 20mm 16 sockets for plastic dowels f instal speaker grill mount door build 16 plastic dowels f instal speaker grill mount grill 16 Sheet metal screws black 3 9x13 f subwoofer 16 Preassembled hardware Sheet metal screws black 3 9x13 f subwoofer 16 Sheet metal screws black 3 5x13 f midrange 8 The product was carefully packed and checked for its completeness If you find any...

Page 4: ...eously move it forward away from the inner door metal 1 4 lift of door lock Bowden pull wire 1 5 unplug switch for electrical window control 1 6 unplug original loudspeaker connections 1 7 remove original speaker grill and factory installed subwoofer 1 8 remove both original door trays loosen fastenings on the back of the door lining C A 75059 Audi A 6 models from 6 97 3 JEHNERT SOUND DESIGN 1 Dis...

Page 5: ...adapter flange plain with a side cutting pliers 2 3 insert the JEHNERT tweeter and reinstall the fastening metal bracket Use a pointed pliers 2 4 connect the tweeter measure up length of cable up to the crossover in the door build see page no 10 2 Installation tweeter 75059 Audi A 6 models from 6 97 4 JEHNERT SOUND DESIGN original mount of tweeter metal bracket for tweeter fastening ...

Page 6: ... door lining warrants optimal fit Reference line 1 nose on the backside of the door build has to be aligned directly to the notch under the arm rest Reference line 2 upper panel edge lines up directly underneath the arm rest Reference line 3 the lower edge of the panel is parallel to the lower edge of the door lining ref point line 1 nose on the backside of the door build has to be aligned directl...

Page 7: ... screws according to the marks set before 5 Screw in the M4 screws supplied with Affix the door build to the door lining Screw all 9 x M4 screws only hand tight Secure all screws with the washers and nuts 6 check again for precise fitting and tighten screws All cutting edges of the panel must fit to the door lining snugly all around without gap 4 Handling of door lining installation of the door pa...

Page 8: ... the moisture protection foil 5 2 install cables Lead 1 speaker cable 1 5 4mm 2 from amplifier into the door mount of crossover circuit in the hollow space above the front subwoofer see page 10 5 3 reinstall the moisture protection foil 75059 Audi A 6 models from 6 97 7 JEHNERT SOUND DESIGN ...

Page 9: ...ket for plastic dowel fig mounting points for the sockets 6 2 plastic dowels mount onto the speaker grill hammer the thread of the plastic dowels hardware bag into the 6mm drill holes already prepared in the grill 6 2 1 set a hot melt adhesive point into the recess Hot melt adhesive hardens very fast Do not set all adhesive points simultaneously 6 2 2 hammer the plastic dowels with a 10mm socket w...

Page 10: ...ing in the sealing above 7 2 Fit the door lining in contrary order described on page 3 7 3 Cut like a U the moisture protection foil and stabilize the edges of the foil against vibrations for example with packing tape 75059 Audi A 6 models from 6 97 9 JEHNERT SOUND DESIGN ...

Page 11: ...over circuit Speaker connection 8 1 precable crossovers see fig page 11 8 2 install crossover without housing covered with foamed material in the hollow space above the front subwoofer see fig Check precise fit 8 3 Insert subwoofer and midrange and connect all loudspeakers with the included standart cables for subwoofer to the crossover circuit parallel wiring see diagram on page 11 Notice You sho...

Page 12: ... N G E R M A N Y H i g h P e r f o r m a n c e D E S I G N JEHNERT Sound Sound W O O F E R S p e a k e r M A D E I N G E R M A N Y H i g h P e r f o r m a n c e D E S I G N JEHNERT Sound Sound W O O F E R S p e a k e r M A D E I N G E R M A N Y H i g h P e r f o r m a n c e D E S I G N JEHNERT Sound Sound W O O F E R S p e a k e r M A D E I N G E R M A N Y tweeter subwoofer Sound Sound D E S I G N...

Page 13: ...ully lifting them of Caution Please avoid any way of forceful yanking at the grills It could break press the plastic dowl of the loudspeaker grill into the mounted socket of the door build 75059 Audi A 6 models from 6 97 12 JEHNERT SOUND DESIGN 9 Loudspeaker Grill ...

Page 14: ...rk not necessary Cut outs for loudspeaker 4 x 144mm max outer dimensions subwoofer 165 mm each side max installation depth subwoofer 75 mm DIN Euro Norm standard basket ø 6 made to fit 1 x 92mm max outer dimensions midrange 100 mm max installation depth midrange 50 mm Sound System 3 ways 4 x 160 mm subwoofer side 1 x 100 mm midrange side 1 x 26 mm tweeter side car customized crossover network max ...

Page 15: ...t doesn t fit correctly door panel customization page 8 installation of the panels on the door lining page 9 grills do not hold observe notes on page 12 vibrations insulation see notes on page 7 Self help and fault diagnosis 75059 Audi A 6 models from 6 97 14 JEHNERT SOUND DESIGN We thank you for your support more detailed and step by step Your tips and suggestions help us for the future to elimin...

Page 16: ...xempt from this guarantee are damages due to improper use wear and tear or damages which have to be led back on wear or interventions by third parties The guarantee does not cover subsequent damages or such defects that only insignificantly impair the value or the usability of the panels sound system The guarantee does not cover damages due to external influences Panels with additional or wrong as...

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