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Troubleshooting

 

 

Problem 

Possible cause 

Remedy 

Tool will not start 

Air valve closed or obstructed 

Open valve; clear any obstructions 

Dirt or gum deposits on 

components 

Flush tool with gum solvent 

If problem persists, disassemble, 

clean and lubricate internal parts 

Rotor vanes or other components 

are worn 

Replace worn components 

(Replace vanes as an entire set) 

Trigger inoperable 

Clean trigger mechanism to ensure 

free movement. Replace 

mechanism if needed. 

Bearing(s) worn 

Disassemble and inspect bearing 

Grease or replace as needed 

Starts immediately when 

air is connected without 

trigger being pressed 

Trigger malfunction 

Clean trigger mechanism to ensure 

free movement. Replace 

mechanism if needed. 

Excessive or abnormal 

vibration 

Bearings worn 

Disassemble and inspect bearing 

Grease or replace as needed 

Loss of power; erratic 

action 

Low air pressure 

Verify compressor has proper CFM 

rating for tool 

Check compressor regulator 

setting; set air pressure to 90 psi. 

Set regulator dial on tool to 

maximum setting 

Check for loose connections 

Moisture or obstruction in air 

hose 

Air supply must be clean and dry 

Clean out air hose(s) and remove 

any kinks or bends 

Improper size of air transmission 

lines, hoses, fittings, or 

couplings 

Use appropriate-sized air 

lines/hoses 

Verify proper fittings/couplings 

Dirt or gum deposits on 

components 

Flush tool with gum solvent. 
Check and clean air filter on 

compressor 

Clean external areas of tool. If 

problem persists, disassemble, 

clean and lubricate internal parts 

Rotor vanes are worn 

Replace vanes (entire set) 

Excessive heat develops 

in tool 

Insufficient lubrication 

Lubricate with air tool oil 

Worn components 

Replace components as needed 

Severe air leakage 

(Note: Minimal escape of 

air is often normal for air 

tools) 

Air valve obstructed or damaged 

Clean or replace 

Housing loose or damaged 

Tighten or replace as needed 

 

                                         1-800-345-4545   jegs.com

 

Summary of Contents for 81035

Page 1: ...and protective clothing if operation produces sparks or flying particles Gloves should be tight fitting without frayed fingers or hanging threads Keep hands and body away from the working area of tool 8 Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of thes...

Page 2: ...tible gases carbon dioxide oxygen or any bottled gas as an air source for the tool These can present risk of explosion and serious injury 33 Do not lubricate the tool with combustible liquids such as kerosene diesel or jet fuel 34 Do not dispose of this tool with normal household waste Never dispose of the air tool into fire Specific Warnings for Metal Shear 35 This shear is designed for cutting s...

Page 3: ...ct air and run tool for a few seconds to distribute the oil Disconnect air Operation The pneumatic shear must be properly lubricated before operation See Lubrication section 1 Remove protective cap from air inlet If an in line oiler is not being used add 4 or 5 drops of air tool oil not included into the air inlet 2 Blow out airline to remove any dirt or moisture then connect air supply hose to to...

Page 4: ...o small or the air compressor CFM is not powerful enough for the job Continued use in either capacity will cause damage to the tool Tool Pressure Operate on 70 to 100 psi pounds per square inch air pressure measured at the tool when the tool is operating Set tool to 90 psi unless indicated otherwise Pressure in excess of 100 psi will shorten the life of the tool Air System Recommendations Equip th...

Page 5: ...Recommended Arrangement of Air Piping Airline System Figure 1 1 800 345 4545 jegs com ...

Page 6: ...air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Set regulator dial on tool to maximum setting Check for loose connections Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Improper size of air transmission lines hoses fittings or couplings Use appropriat...

Page 7: ...Exploded View 1 800 345 4545 jegs com ...

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