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Installation Instructions for 81035 
Air Shear with Pistol Grip 

 

Tool Specifications 
 

Metal Capacity

 

18 gauge (0.048 in.)

 

Cutting Head Swivel

 

360 degree

 

Free Speed

 

2800 RPM

 

Average Air Consumption

 

4 CFM

 

Air Inlet

 

1/4 in. NPT

 

Air Hose Inside Diameter

 

3/8 in.

 

Required Air Pressure

 

90 psi (621 kPa)

 

Vibration Value

 

4.2 m/s2

 

Noise Level*

 

82 dB(A)

 

Power Setting

 

Variable Speed Trigger

 

Grip

 

Pistol Style

 

Overall Length

 

9 1/16 in. (4.11 mm)

 

Housing Material

 

Aluminum

 

Net Weight

 

2.73 lb. (1.24 kg)

 

*

The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace 

conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks 
involved only. 
 

Safety Warnings 
General Air Tool Warnings 

1. Read and understand this entire manual before attempting assembly or operation.  
2. Read and understand all warnings posted on the tool and in this manual. Failure to comply with all of these warnings 
may cause serious injury. 
3. Replace warning labels if they become obscured or removed.  
4. Do not use this tool for other than its intended use. If used for other purposes, JEGS disclaims any real or implied 
warranty and holds itself harmless from any injury that may result from that use.  
5. Always wear approved safety glasses or face shield while using this tool. (Everyday eyeglasses only have impact 
resistant lenses; they are not safety glasses.)  
6. Wear ear protectors (plugs or muffs) if the noise exceeds safe levels.  
7. Wear gloves and protective clothing if operation produces sparks or flying particles. Gloves should be tight-fitting, 
without frayed fingers or hanging threads. Keep hands and body away from the working area of tool.  
8. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals 
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: 
• Lead from lead based paint 
• Crystalline silica from bricks, cement and other masonry products 
• Arsenic and chromium from chemically treated lumber 
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these 
chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that 
are specifically designed to filter out microscopic particles. 
9. Do not operate an air tool continually at full throttle without a work load on the tool. 
10. The air tool must be properly lubricated before operating.  
11. Never start a percussion type air tool (chipper, breaker, buster, etc.) without securing the tooling in the retainer and 
placing the tip against the work surface. 
12. Do not operate air tool without its guards in place. Do not modify the tool. 
13. Do not operate this tool while tired or under the influence of drugs, alcohol, or any medication. 
14. Adopt a comfortable posture with proper balance, and maintain secure footing at all times. Non-slip footwear or anti-
skid floor strips are recommended. 
15. Do not wear loose clothing or jewelry. Confine long hair. 
16. Excessive air pressure and too much free rotation may decrease life of the tool and may cause a hazardous 
situation. 

 

                                         1-800-345-4545   jegs.com

 

Summary of Contents for 81035

Page 1: ...and protective clothing if operation produces sparks or flying particles Gloves should be tight fitting without frayed fingers or hanging threads Keep hands and body away from the working area of tool 8 Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of thes...

Page 2: ...tible gases carbon dioxide oxygen or any bottled gas as an air source for the tool These can present risk of explosion and serious injury 33 Do not lubricate the tool with combustible liquids such as kerosene diesel or jet fuel 34 Do not dispose of this tool with normal household waste Never dispose of the air tool into fire Specific Warnings for Metal Shear 35 This shear is designed for cutting s...

Page 3: ...ct air and run tool for a few seconds to distribute the oil Disconnect air Operation The pneumatic shear must be properly lubricated before operation See Lubrication section 1 Remove protective cap from air inlet If an in line oiler is not being used add 4 or 5 drops of air tool oil not included into the air inlet 2 Blow out airline to remove any dirt or moisture then connect air supply hose to to...

Page 4: ...o small or the air compressor CFM is not powerful enough for the job Continued use in either capacity will cause damage to the tool Tool Pressure Operate on 70 to 100 psi pounds per square inch air pressure measured at the tool when the tool is operating Set tool to 90 psi unless indicated otherwise Pressure in excess of 100 psi will shorten the life of the tool Air System Recommendations Equip th...

Page 5: ...Recommended Arrangement of Air Piping Airline System Figure 1 1 800 345 4545 jegs com ...

Page 6: ...air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Set regulator dial on tool to maximum setting Check for loose connections Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Improper size of air transmission lines hoses fittings or couplings Use appropriat...

Page 7: ...Exploded View 1 800 345 4545 jegs com ...

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