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USER MANUAL

 v1.1 

40A  Plasma Cutter  - Dual  Voltage 

~

 50Hz

JEFPLAS40A-DV

www.jeffersontools.com

ELECTRICAL SAFETY

 

Ensure that you check the equipment thoroughly to ensure it is safe and fit for purpose before each 
use.  It is important that you inspect all plugs, sockets, power cables and electrical fittings for wear and 
damage and repair or replace any defective components.  The risk of electric shock can be minimised 
by the correct use of the appropriate electrical safety devices. 

• 

We recommend that you fit a Residual Current Circuit Breaker (RCCB) in the main distribution board and that a 
Residual Current Device (RCD) is used when operating this equipment. 

• 

The Electricity at Work Act 1989 includes legislation that places legal implications on employers to ensure 
the safety of electrical devices in the workplace. The regulations dictate that all portable equipment must be 
inspected regularly and tested to ensure that it is safe for use. 'Portable equipment' means any electrical item 
that can be moved and this is often referred to as Portable Appliance Testing (PAT). PAT testing should be carried 
out regularly on this equipment by trained, authorised personnel, as required by the legislation. 

• 

The Health and Safety at Work Act 1974 states that it is the responsibility of the owner of electrical appliances to 
ensure that both the equipment and working environments are maintained to ensure safe operation at all times.

• 

Check that all equipment cables are secure, correctly insulated, free from damage, and protected against short 
circuit and overload before connecting to the power supply. Do not use worn or damaged cables, plugs, sockets 
or other fittings. 

• 

Ensure that the power supply matches voltage requirements specified on the equipment and that the plug is 
wired correctly and fitted with the correct fuse. 

• 

If the electrical fuse blows, ensure it is replaced by an identical type of fuse with the same rating. 

• 

Never pull or manoeuvre this equipment into position using the power cable. 

• 

Ensure the power cable is kept away from heat, oil and sharp edges. Damaged or entangled cables increase the 
risk of electric shock.

• 

We recommend that the equipment is connected directly to the power supply without the use of extension leads 
as the resulting voltage drop can reduce motor performance.

• 

Always disconnect the equipment from the power source before servicing, inspecting, maintaining, cleaning, 
replacing or checking any parts.

• 

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an 

increased risk of electric shock if your body is grounded.

• 

Do not expose the plasma cutter to rain or wet conditions. Any moisture entering a plasma cutter will increase 

the risk of electric shock and will result in damage or corrosion.

• 

When operating the plasma cutter outdoors, use an extension cable that is designed and rated for outdoor use.

• 

This unit draws enough current to cause serious injury or death. Do not use the plasma cutter unless you are 
insulated from the ground and the work piece.

• 

People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to 

pacemakers could cause interference or failure. 

OPERATION SAFETY

• 

Move any flammable and explosive materials at least 10 meters from the cutting arc to prevent sparks or molten 
metal from starting a fire. 

• 

Always keep a type ABC fire extinguisher within easy reach as a fire precaution. 

• 

Thoroughly clean the object being cut of any paint, grease, or other foreign material.

• 

Avoid unintentional starting (ensure power switch is set to the 

OFF / “0”

 position before connecting to the mains 

supply)

• 

Prepare and securely fix the work piece before turning on the plasma cutter.

• 

Never leave the plasma cutter unattended when it is plugged into an electrical supply.  

• 

Always turn off the plasma cutter, and unplug it from its electrical outlet before leaving the work environment.

• 

Use clamps or other practical ways to secure and support the work piece to a stable work surface. 

• 

Wear an approved head covering to protect the head and neck. Use aprons, cape, sleeves, shoulder covers, and 
bibs designed and approved for welding and cut¬ting procedures. 

• 

When welding/cutting overhead or in confined spaces, wear flame resistant ear plugs or ear muffs to keep sparks 
out of ears. 

• 

Enclose the work area with portable fire resistant screens where possible. Protect combustible walls, ceilings, 
floors, etc., from sparks and heat with fire resistant covers.  

Summary of Contents for JEFPLAS40A-DV

Page 1: ...OLYMPUS User Manual v 1 1 JEFPLAS40A DV PLASMA Dual Voltage 230V 110V 50Hz CUTTER...

Page 2: ......

Page 3: ...to ensure its correct and safe use We recommend that you read the information supplied before carrying out any maintenance or repair By following all the general safety instructions contained in this...

Page 4: ...y Cycle 230V 40A 30 110V 20A 60 Working Pressure 80 110psi Display Analogue Cable Plug 4M x 2 5mm 3 core 16A Dimensions 582 x 343 x 381mm NW GW 9 6kg 15kg EQUIPMENT IDENTIFICATION 1 Thermal Overload 2...

Page 5: ...excessive dust Cutting sparks can ignite dust and fumes PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating this equipment Never use a plasma cutter while you are t...

Page 6: ...mend that the equipment is connected directly to the power supply without the use of extension leads as the resulting voltage drop can reduce motor performance Always disconnect the equipment from the...

Page 7: ...ode or conductor tong with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock Always insulate yourself from the work piece and ground Use nonflammable dry insulating mate...

Page 8: ...ments A full range of safety equipment is available with full details on our website and latest catalogue You will require arc shaded eye protection DIN Shade 10 recommended a full face shield heavy d...

Page 9: ...cut WARNING TO PREVENT SERIOUS INJURY point torch away from your body when triggering the torch Once the torch is triggered the arc will ignite This unit provides a pilot arc so the cutting torch does...

Page 10: ...ND LUBRICATION PROCEDURE 1 Before each use inspect the general condition of the plasma cutter Check for loose screws cracked or broken parts damaged electrical wiring and any other condition that may...

Page 11: ...ications and choose a suitable material to cut or switch to a more powerful plasma cutter for the task 3 Cutting speed is too fast Reduce torch travel speed 4 Incorrect cutting angle Adjust cutting an...

Page 12: ...12 USER MANUAL v1 1 40A Plasma Cutter Dual Voltage 50Hz JEFPLAS40A DV www jeffersontools com CIRCUIT WIRING DIAGRAM...

Page 13: ...equipment Disposing of this product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inapprop...

Page 14: ...14 USER MANUAL v1 1 40A Plasma Cutter Dual Voltage 50Hz JEFPLAS40A DV www jeffersontools com PARTS DIAGRAM...

Page 15: ...e Mechanism Holder 1 7 Tube Connector 1 8 Solenoid Valve 1 9 Tube Connector 1 10 Pressure Reducing Valve 1 11 Inductor 1 12 Rubber 1 13 Tube Connector 1 14 Barometric Switch 1 15 Tube Connector 1 16 F...

Page 16: ...recommended as it eliminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty th...

Page 17: ...n need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as instructed in t...

Page 18: ...es 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2011 65 EU Restriction of Hazardous Substances RoHS Directive Equipment Category Plasma Cutter Notified Testing Body Intertek Model Number...

Page 19: ......

Page 20: ...44 0 1244 646 048 Email sales jeffersontools com IMPORTANT SAFETY FIRST Before attempting to use this product please read all the safety precautions and operating instructions outlined in this manual...

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