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User Manual 

v.1.1

JEFLUGGUN03

Air Supply

Recommended hook-up is shown in fig.1.

•  Ensure that the trigger is in the OFF position when connecting to the air supply.
• 

WARNING!

 Ensure that the air supply is clean and is between 60-150psi. Too high an air pressure and/or unclean air will shorten the life of the  

  gun due to excessive wear, and may be dangerous, causing damage and/or personal injury.
•  Drain the compressor air tank daily. Water in the air line will damage the gun.
•  Clean compressor air inlet filter weekly.
•  Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose size should be 1/4” internal  
  diameter and fittings must have compatible dimensions.
•  Keep hose away from heat, oil and sharp edges. Check hose for wear and make certain that all connections are secure.

2. OPERATION

Water 

separator

Quick 

coupler

Nipple

Hose

Regulator

Oiler

Drain daily

Air 

supply

WARNING! 

Ensure that you read, understand and apply the safety instructions before use.

Priming the Grease Gun

•  Before loading the grease gun with a cartridge or filling via a grease  
  bucket, it is ideal to prime the gun.
•  To prime the gun simply pack grease into the cavity located 
  at the entrance of the gun assembly (where the grease tube screws  
  into the gun) and operate the trigger, this will induce the intake of    
  grease into the gun assembly.

Cartridge Loading (see diagram)

•  Remove the gun head from 
  the grease tube.
•  Fully draw back the 
  plunger handle.
•  Insert the open end of the   
  cartridge into the grease tube 
  and push it all the way in. Remove  
  the seal or pull tab end from 
  the cartridge.
•  Reassemble the gun head to the  
  grease tube. Press the catch plate  
  and release the plunger rod. Push  
  down on the plunger handle.

Cartridge loading

Fig.1

Suction Filling

•  Remove the gun head from 
  the grease tube.
•  Submerge the open end of the  
  grease tube into grease bucket  
  by approximately 50mm and  
  slowly pull the plunger handle  
  out fully.
•  Reassemble the gun head to
  the grease tube. Press the
  catch plate and release the  
  plunger rod. Push down on the  
  plunger handle.

Loading with Filler Pump

•  Fully draw back the 
  plunger handle.
•  Insert bulk loader valve (fig.2)  
  into filler pump socket.
  Operate the filler pump to fill  
  the grease tube.
•  Disconnect the grease gun  
  from the filler pump.
•  Press the catch plate and 
  release the plunger rod. Push  
  down on the plunger handle.

Suction filling

Loading with filler pump

Summary of Contents for JEFLUGGUN03

Page 1: ...d in good working order for best and safest performance 1 8 Keep children and unauthorised persons away from the work area 1 9 DO NOT use the grease gun for a task it is not designed to perform 1 10 WARNING DO NOT use gun if damaged or thought to be faulty Contact your local service agent 1 12 WARNING Grease is delivered at high pressure DO NOT point the grease nozzle at yourself or others 1 13 En...

Page 2: ... grease bucket it is ideal to prime the gun To prime the gun simply pack grease into the cavity located at the entrance of the gun assembly where the grease tube screws into the gun and operate the trigger this will induce the intake of grease into the gun assembly Cartridge Loading see diagram Remove the gun head from the grease tube Fully draw back the plunger handle Insert the open end of the c...

Page 3: ...hose connectors of incorrect size may reduce the air supply Grit or gum deposits in the tool will reduce power and may be removed by flushing out the gun with gum solvent oil or an equal mixture of oil and kerosene Note If the JEFLUGGUN03 is used with cartridges for a long period it is possible that the rubber plunger may become damaged If it is then used with manual or bulk filling systems the pl...

Page 4: ...n dealer or sales representative with the following information Model number Serial number usually located on the specification plate Date of purchase A Warranty Returns form will be sent to you for completion and return by post or fax together with details of your nearest authorised Jefferson repair centre On receipt of this form Jefferson will arrange to collect the equipment from you at the ear...

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