Jeep UNIVERSAL CJ-5 Owner'S Manual Download | Manualshive

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Summary of Contents for UNIVERSAL CJ-5

Page 1: ...Jeen U N IVE RSAL Ourt o lmnxrrta MODEL CJ 5 MODEL CJ 6 ...

Page 2: ...Y Jeep UNIVERSAL 4 WHEEI DRIVE Model CJ 5 Model CJ 6 Owner s Mqnusl Willys Mofors Inc lotEDol oHto u 5 A FomOM 1002 R3 Copyrighr 1960 Pdnr d inu s a ...

Page 3: ...enance for your Jeep vehicle You will receive f om your dealer an Owner s Se vice Policy which has a 1000 mile InspectioD Coupon attached and an Owner s Identifr cation Card Read your Owner s S rvice Policy caietully and completely It desdibes the services which your Willys Jeep dealer will furnish as part of his sales contract with you Ask your deal r to explain any points that arc not clear to y...

Page 4: ...o us any other liability in connection with the sale of our vehicles This warranly shall not apply to aDy vebicle which shau have been epaired or altered outside of an Authorized Willys Service Station in any way so as in the judgment of the Manufacturer to affect its stability or reliability nor which has been subject to oisuse neslisence or accid nt The Manufacturer makes no warranty against nor...

Page 5: ...nd minor oaintenance procedurcs Prope lubiication is most impo tant Your rJeep vehicle should be lub cated at the r commended frequencies with the corftct srades of lubricants as given in the third section to maintain it in first class condition You should periodically have it lub icated and inspected at an Autho ized Willys Dealer s S rvice Department When ext nsive adjustments and lepai s se m n...

Page 6: ...f the eneine The F4 134eneine used nboth models will hava a Drefix 4J followed by a sii dieit s rial number thus 4J 000000 For readyreference recordYour engine sedal number here SPEEDOMETER The speedom ter sweep hand cumulated mitease travelled The irdicat s vehicle speedin miles per right hand numeral of the odometer hour The odometer registers ac indicates tenths of a mile When you receive the k...

Page 7: ...me time it may mean the fan bett has broken Whateve the trouble is don t drive on until it has been corrected or the engine CAUTION Always remove the adiator cap slowly to avoid Possi ble i jury from escapins steam or hot water Never add water when the engine has overheated allow the engine to cool first TGNITION AND The ignition and starting motor switch ar integral This switch is located on the ...

Page 8: ...do not Check all controls for ftee op eration and turn air control knob for ch cking blower control speeds Thc air control knob whe pulled atl the way out givesthe maximum air travel thrcugh the heater coils and the amount of heat dependson how far the l ft knob tempera ture control k pulled out To in crease the air flow heat output tum the ai cont ol centerknob which controls the blower speeds On...

Page 9: ... d With the vehicle at a staDdstill deFess the clutch pedal Shift the gearshift lever into the reverse position and stowty re REVERSING THE VEHICLE TOWING THE EHICLE leasethe clutch pedal and regulate the vehicle speed with the foot ac The vehicle may be towed for ward in the normal mannerwithout dMage to the fou wheel drive mechanism The gearc in both the transmissioD and transfer case must be in...

Page 10: ...r ing for difficult terrain and to provide low speed Pulling Power fo industrial and asricultural us You should only use 4 wheel drive when greater traction and Power are required than can be Provided by the standa d transmission low WI EN NOT TO USE For normal drivins on hard surfaced oads 4 wheel drive should not be used The additional tractive effort it P ovides is not needed under such conditi...

Page 11: ... trouble free service you eceive will be in proportion to the care eiven The t pe of seNice per foroed determines the frequency The following pages give the iocation ard fr quency of lubrica tion and the grade and quality of lubricait required for all parts of I our rJeep vehicle The mileage in structions should be followed when the vehicle is used for road work The hou ly instructions which are o...

Page 12: ... remove the oil pan The crankiase is filled at the and fioaring oil intake and wash factory with oil of the proper vis thorouehlv with cleaning solution LUBRICATION CI ARTS The lubrication illustratioDs on composite and mav not n ces the followins pages are prepared salily renect anv particular vehicle as a euide to the location of some in all details Text should be cate ol th major lubr cation po...

Page 13: ...6 ij 1 li a h 3t z l lt l i li IE il nc 3 t i i 6l 13 l l el 13 5lz cd Hca oJd iza uu E53_ t 3 3 333 C3 F E E5 E a I J 6 i i 2 i i Be 5 F g Ei j ts d F i 6 b t 3 3 q E i i iEi i t i f r fFE t b a d t 3 q i3 g 6 6 i 3 Fr q 9 r i 8 5 ii t x E z ct I e r _r I i i El a e 6 i 2 t i rl i l C iE E JtE E s s FlEr E i E a Ei iill r i E i Eli ii i iiriEEiEi E E jjji F E ic 5 5i i i F 8i E 21 z F d ...

Page 14: ...ate sparingly to gua d asainst surplus oil saturating the brake linings Llbricant flow ing out the relief hole indicat s thc bearing is properly filled Lubricate all bea ngs and clevis pins of the haod brake control each 1000miles 1 600 km Lubri HAND ERAKE CONTROL BRAKE MASTER CYLINDER CHOKE CONTROL cate the b ake cables inside thc ffin n 1o ooo miles 16 000 Checkthe fluid level in the brake maste...

Page 15: ...ry lubricants musf not be used in the locking ditrerential Use only Willys Powr Lok Ditrer ential Oil Part No 94557 furnish Do not flush the Powr Lok dif ferential The use of cl aning sol vents of any kind is not recom The vehicle sp ngs should not be lubricated At assembly the leaves are coated with a long lasting special lubricant which is designed to last the life of the springs Spraying with t...

Page 16: ...to the cor ect clearance Should the timing be incor ect it is advisable to consult you Jeep vehicle dealer FIG 8 IL PUMP r R ri f v lvc Prunia PUMP 20 pounds 1 4 kg sq cn at 3s mph 56 km h and 6 pounds a3 ke sq cm at the idte speed of 600rpm The oil pump drive shaft drives ENGINE TUNE UP For best performance and de p ndability the engine should havc a tune up twice yearly preferably in the sp ins ...

Page 17: ...33 FIG 9 END SECAIONAL VIEW OF ENGINE FIC IO SIDE SICTIONAL VIEW OF ENGINE 27 verve Tarp4 Adjulring s r s ...

Page 18: ...kcase Anv vaDors in the crarkcase are iiea nt the manifold and bumed or exhausted This syst m is shown in Fig 11 Note that the valve is shol n out of Position for claritvi it is shown in a vertical DosiEion whereas it is instelled ith its connectine tubing in a horizontal position Maint nance ofthe radiator con sists of keepins the exterior of the radiator core clean the interior free from rust an...

Page 19: ...ainst freezins damage use carc that both cocks are opened One drain is located at the bottom of the radiator the other in the cylinder block under the generator Remove the radiator cap to break any vacuum which might prcvent tho oueh dminioe COLD WEATI ER PRECAUTIONS A thermostat figure 10 No 5 i located in the water outlet in the top of the cytinder head to Provide quick wsrming and to Prevent ov...

Page 20: ... bracket with a hold down frame and two studs and wing Keep the two wing nuts on tbe hold d wn f ame snug but tighten only with fing r Pressure never with wrench or Pliers This Pre caution will avoid cr cessivepres sure on the battery case Keep the battery terminals and cables clean and tieht A light coat of vaseline at thc appiied terminals witl ftduce corrosion Occasional cleansing around the te...

Page 21: ...his con dition is found the distributor cap sesoert will be burned on the horizotrtal face and the cap should The distributor contact points should be ciean and nor burned or pitted The contact gap should be set at 020 0 s1 mm when DISTRIBUTOR IGNITION TIMINC making adjustments be sure that the fiber block in the brcaker arm rests on the high point of one of the cams Adjust rhe poinrs by loosenine...

Page 22: ...on of th The stop light switch is of the diaphragm tlrp aid is locat d in the front eDd of the brake master cylinder When the switch becomes inoperativ it is nece ary to in The main light switch is located on the iDstrument panel Should it b neceslary to install a new light switch refer to the wirins diagram and Fis 16 which shows the connections to use in attaching the valious wi es to the To rem...

Page 23: ...then adjust the two screws in the mounting dng to move the head lamp unit until th beam is correctly aimed then tighteD Cover the head lamp aimed and adjust the other in the same maD The Carter carbureto Model YF is the single downilraft type See fisure 18 It is a precision instrument designed to deliwer the p opei fuel and aii mixtures at all Carburetor parts wear little The chiel cause of faulty...

Page 24: ...e to board before the release bea itg comes iDto contact with the retease levem Adjustins the length of the clutch conrrol cable to inoease the f ee travel of the clutch pedal estores th prope cteara4ce between the release leve and the release bear ing DRIVING COMPONENTS CLUTCH TRANSMISSION TRANSFER CASE The release bearing and clutch p dalmust be in their prop rposi tions No adjustm nt of the clu...

Page 25: ...s dis ngage the lront axle drive by placing the transfer case left shift lever in the forward position S e flgure 3 The right hand tever controls the gea retio low and high The low gear can only be en gaged when the left hand ver is 13outputshaftslidiscc r in the engaged rear position fo f ont drive Proper position for disengagine axles to use the powcr take ofr with tbe vehiclc standing is shown ...

Page 26: ... ach FIO 2 FSAEERING SYSTEM Ti Fod ct t Richo 3 t dins KnuclL and An Right e Tie Rd scLet tt The steering systeD lequires lit tle attention other than proper lubrication and the maintenance of correct wheel alignment Incorrect alignment of the front wheels may be caused by strikins curbs or other obstuctions Loose ness throueh the stee ing system wilt also atrect alignDent It is im possible to obt...

Page 27: ...in the stee ing knuckles rear axle exccpt that the drive NOTE Six screwsare used to pinion shaft is toward the ea of attach tie flont whecl brakc back th front and to the right of the ing platc and spindle to the spindte centerof th axle This designal housine figure 26 No 18 These 2DnYi gFlang cipsd r0 Plwr Ptr B riD Crp Nlr 12 Ptvot Ba i4 Adjurtils rm screws are standard in dimensions and thread ...

Page 28: ...LES move the shield and retainer Pull out the shaft using care not to lose the bearing adjustins shihs Should the end of a b oken shaft be inside the axle housing tube the broken eod can usually be removed by making a loop in a piece of wire and working the loop over the eDd of the shaft usins the wi e to pull it from the housing WheD the shaft is eplaced adjust the bearing with the shims to allow...

Page 29: ... into the wheel cylin rle s The pressureforces the piston n each wheel outward xpandins the brake shocs agaiDst the drums As the p dal is further depressed hisher pr ssure is buitt up within the hydraulic system causiog the l ake shoes to exert g eater force against the brake diums As the brak pedal is released the braLe sho return springs pull the sho s rosether forcing the nuid out of the cylind...

Page 30: ...e vehicle Do ADJUSTMENT this on all brakes and check the fluid lev l in the master cylinder As p essure is equal i a parts of systeD the brales are self equalizins a o FIG 3I BRAKE ADJUS IMENTS 4 E enEic adjuting s r HAND BRAKE ADJUSTMENT FIG 32_HAND BRAKE ADJUSTMENT To adjust the hand b ake fisure 12 the sequence below should be followed Make sure that the brake handle otr the instrument panel is...

Page 31: ...e vehicle Do ADJUSTMENT this on all brakes and check the fluid lev l in the master cylinder As p essure is equal i a parts of systeD the brales are self equalizins a o FIG 3I BRAKE ADJUS IMENTS 4 E enEic adjuting s r HAND BRAKE ADJUSTMENT FIG 32_HAND BRAKE ADJUSTMENT To adjust the hand b ake fisure 12 the sequence below should be followed Make sure that the brake handle otr the instrument panel is...

Page 32: ...ssemble the driving Aange nut and hub cap FIG 33_REAR WHEEL HUB AND BEARING MAINTENANCE OF REAR WHEEL BEARINGS MAINTENANCE OF FRONT WHEEL BEARINGS Th rear wheel bearinss are quipped with lub ication fittings Lubricate them sparingly to guard against surylus oil saturating the brake lininss Should it be necessatY to adjust the bearings clean them thorough ly and rcpack them with the recom mended lu...

Page 33: ...that is needed to remove the dullness bringins back the original lustre is a small amount of eood polish Rub the polish lishtly until dry to eliDinate a damp surfac which will collect dust Oxidation of the finish will be reduced to a minimum by periodic applicatioD of a good quality wax FTG 34_TIRE ROTATION To rcmove a tire from a droD c nte im first d flate comptet li and then force the tirc awav...

Page 34: ...he canvas Insert the upper cnd of the door latch rod in the holes prcvided in the brackets on the top side rails then iruert the lower end in the sockets provided in the top edge of the body Work the canvas down smooth all around and attach the four straps to the footman loops pro vided two 2 on the vehicle sides and two 2 on the wheel housing Attach the four fasteners on each side securing the to...

Page 35: ... linkage to be sure that it is frec and that the engioe will returD to an idle sp ed of 600 to 650 rpm In the abs nce of electrical ta chometer equipment engine speed msy be determincd by th speed ometer When driving with the front wheel d ive disengased and the rear wheels in high or direct t ansoission drive the speed ometer will read 40 mph at an n eine speed of approximately 2600 POWER IAKE OF...

Page 36: ...ake otr shaft pro vides a power output to operate trailed equipment Tbis shaft tums clockwise when viewed from the rcar at a speed of approximately 536 rpm which is the standard spe dadopted by most farm tracto Always use four wheel d ive when towing power driven equip ment Selection of the most satis factory governed engin speed as well as traismission and transfe case gear shift positions will d...

Page 37: ...ay be safely used Maximum continuous draw bar pulls de most often encounter d in plowing disking and harrowing and it is in these applications that the owner should suard asainst continuously xceeding the recom The approved limit of 1200 pourds 544 kg oay be judged by the following op rations which nearly approach this limit Opelating two r2 inch 30 5 cm plows at a depth of 612 inch s 16 5 cm in d...

Page 38: ...vernor controll d engine speeds and the horsepowerat the spline shaft with the vehicle stationary Also is shown the horsepower available at the spline shaft with the vehicle at the maximum approvcdweieht 3500lbs 1s90 kg movins at the speed shown and exerting a draw bar pull of zero pounds through 1200 pounds 544 ke maximum recommended in steps of 300 pounds 136 kg 6 s r i1546 115 e s4 ls r lll 61 ...

Page 39: ...nders 6 Moisture on high tension ter minals of the spark plugs or dis tributor cap Wipe termioals dry 7 Gas mixture too l an Chok ing is necessaryto start cold engine 1 Lack of fuel 2 Disconn ct d wire 3 Lack of oil 4 Ca buretor floodirs ENGINE MISSES 1 Faulty vi ng 2 Fouled spa k plugs The spark plugs should be short ci cnited one after anothe by touchine a hamner or wood handle screw d iver from...

Page 40: ...pproved SpecialEquipment em WARRANTY PRESERVED The owne can rest assuredthat if Jeep Approved SpecialEquip ment is installed on his Jeep vehicle the warranty under which the new Jeep vehicle is soldwill remai ulaltered There is no loss of warranty rights for the basic Jeep vehicle when Jeep Ap proved Special Equipment is or de ed and installed ITEMS OF EQUIPMENT SHOWN The followine pages present p...

Page 41: ... Plow and the V rype plow The reversible blade MEYER SNOW PLOW isfo eeneral purpose snowplowine It is quickly adjustable for angling left or risht or pushing straieht ahead V type plows are designed for deep snows and heavy servic The V type bladedividesand rolls the snowto both sides reduces wear on tires provides easier stee iDs increasesgas mile age and p ovides the vehicle with more ilget away...

Page 42: ...ts of con tractors utility companies farm The Jeep A T ench rs ideal for digging foundations and sidewalk curbing laying cable and pipine layins sevase drains and tile The mobility of Jeep Vehicles pelmits the Jeep A Trench to oper ate anywhere and still maintain road speedsof 40 to 50 miles per hour It virtualty etiminates set up and knock down time The Jeep A Trench diss trenches faster and mo e...

Page 43: ...hts bumpe push plates and overload sp ings The approved back hoe fo Model FC 170 is a multipurpose digger with a broad range of ap plications It is specifically de sisned to fill the eap between hand disging and heavy duty earth mov ing The back hoe is us d to die trenches sump pits Ioundations laterals gasoline and oil reseroir pit8 general excavatioD truck loading and pavemeDt reooval The back h...

Page 44: ...nets for tool and equipment storage Schramm or Gardner Denver compressors bed mounted mobile units Leland Powe Generator mounted on vehicte for auxiliarv Interurban Industdes Post Hole Digger pov er dfiven Dumas Seat and B nch Pads for Jeep Universals Koenig or Caofield Helper Sp ngs for additional suDDort unde heavv loads Spen Trsilers 2 h el r 2 and 3a ton capacities sweepster Rotary Broom for c...

Page 45: ... in 13 Carbff tor 45 ChaNioLubrication 23 c1utch 23 47 CoolirgSyrtm 35 CraDtcas Vdtilation 34 Ditre ential 2a Distributor 26 41 DrawBrPul 1 D iving Components 17 Elechical System 33 Em eencyChdt 5 Engin O oundStra 40 ErgineLubri atid 22 EngineMobtings 34 EngineTbe up 30 Exha Equipmot 64 Fe Belt 37 F ont All 52 Fu lPum 46 Fu lSyst m 45 FtrelTant 46 Gauges 10 G reratr 23 40 Governor 28 65 HesdlightA...

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