M AI N T EN AN CE SCH EDU LE
INDEX
page
page
GENERAL INFORMATION
MAINTENANCE SCHEDULE—DIESEL ENGINE . . 2
SCHEDULE—A . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SCHEDULE—B . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GEN ERAL I N FORM AT I ON
MAINTENANCE SCHEDULE—DIESEL ENGINE
Th e followin g a r e en gin e r ela t ed Ma in t en a n ce
it em s wh ich a r e u n iqu e t o Diesel en gin e-equ ipped
veh icles. Refer t o t h e 1997 XJ Ser vice Ma n u a l for
ga solin e en gin e a n d n on -en gin e r ela t ed Ma in t en a n ce
Sch edu les.
Th e ser vice in t er va ls a r e ba sed on odom et er r ea d-
in gs in kilom et er s. Th er e a r e t wo m a in t en a n ce sch ed-
u les t h a t sh ow pr oper ser vice in t er va ls. Use t h e
sch edu le t h a t best descr ibes t h e con dit ion s t h e veh i-
cle is oper a t ed u n der.
S c h e d u le -A
list s a ll t h e sch ed-
u led m a in t en a n ce t o be per for m ed u n der n or m a l
oper a t in g con dit ion s.
S c h e d u le -B
is t h e sch edu le for
veh icles t h a t a r e oper a t ed u n der on e or m or e of t h e
followin g con dit ion s:
•
Da y a n d n igh t t em per a t u r es a r e below fr eezin g.
•
St op a n d go dr ivin g.
•
Lon g per iods of en gin e idlin g.
•
Dr ivin g in du st y con dit ion s.
•
Sh or t t r ips of less t h a n 8 kilom et er s (5 m iles).
•
Oper a t ion a t su st a in ed h igh speeds du r in g h ot
wea t h er a bove 32°C (90°F ).
•
Ta xi, police or deliver y ser vice.
•
Tr a iler t owin g.
AT EACH STOP FOR FUEL OR SCHEDULED
SERVICE STOP
•
Ch eck en gin e oil level.
•
Ch eck en gin e coola n t level.
•
In spect dr ive belt .
•
Visu a lly
in spect
in t er cooler
for
obst r u ct ion .
Clea n a s n ecessa r y.
•
Visu a lly in spect r a dia t or for obst r u ct ion . Clea n
a s n ecessa r y.
•
In spect for fu el, oil or coola n t lea ks.
•
In spect ba t t er y ca ble con n ect ion a n d excessive
cor r osion .
•
In spect for pr esen ce of wa t er in fu el filt er /wa t er
sepa r a t or, dr a in if n ecessa r y.
SCHEDULE—A
1 000 KM
•
Ch a n ge en gin e oil.
•
Ch a n ge en gin e oil filt er.
•
Ch eck a ll flu id levels.
•
Ch eck cor r ect t or qu e, in t a ke m a n ifold m ou n t in g
n u t s.
•
Ch eck cor r ect t or qu e, exh a u st m a n ifold m ou n t -
in g n u t s.
•
Ch eck cor r ect t or qu e, t u r boch a r ger m ou n t in g
n u t s.
•
Ch eck cor r ect t or qu e, wa t er m a n ifold bolt s.
10 000 KM
•
Ch a n ge en gin e oil.
•
Ch a n ge en gin e oil filt er.
20 000 KM
•
Ch a n ge en gin e oil.
•
Ch a n ge en gin e oil filt er.
•
Repla ce a ir filt er elem en t .
•
Ch eck dr ive belt t en sion .
•
Ch eck glow plu g oper a t ion .
•
Re to rqu e c y lin d e r h e a d bo lts .*
*
E n gin es equ ipped wit h a st eel h ea d ga sket do n ot
n eed t h is ser vice pr ocedu r e per for m ed. Refer t o
Gr ou p 9, E n gin es for h ea d ga sket iden t ifica t ion .
30 000 KM
•
Ch a n ge en gin e oil.
•
Ch a n ge en gin e oil filt er.
40 000 KM
•
Ch a n ge en gin e oil.
•
Ch a n ge en gin e oil filt er.
•
Repla ce a ir filt er elem en t .
•
Ch eck dr ive belt t en sion .
•
Ch eck glow plu g oper a t ion .
•
Repla ce fu el filt er /wa t er sepa r a t or elem en t .**
50 000 KM
•
Ch a n ge en gin e oil.
•
Ch a n ge en gin e oil filt er.
0 - 2
LUBRICATION AND MAINTENANCE
X J
Summary of Contents for Cherokee 1999
Page 1: ...HOFRPH WR WKH HHS KHURNHH OHFWURQLF 6HUYLFH 0DQXDO OLFN 2Q 7KH RJR 7R HJLQ...
Page 19: ...Fig 1 Wheel Alignment Measurements 2 2 SUSPENSION XJ GENERAL INFORMATION Continued...
Page 35: ......
Page 53: ...FRONT AXLES DIAGNOSIS 3 18 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 54: ...DIAGNOSIS CONTINUED XJ DIFFERENTIAL AND DRIVELINE 3 19 DIAGNOSIS AND TESTING Continued...
Page 77: ...Fig 61 Gear Tooth Contact Patterns 3 42 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 86: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 51 DIAGNOSIS AND TESTING Continued...
Page 87: ...DIAGNOSIS CHART CONTINUED 3 52 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 112: ...Fig 79 Gear Tooth Contact Patterns XJ DIFFERENTIAL AND DRIVELINE 3 77 ADJUSTMENTS Continued...
Page 122: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 87 DIAGNOSIS AND TESTING Continued...
Page 123: ...DIAGNOSIS CHART CONTINUED 3 88 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 143: ...Fig 59 Gear Tooth Contact Patterns 3 108 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 185: ......
Page 189: ...Clutch Components 6 4 CLUTCH XJ DIAGNOSIS AND TESTING Continued...
Page 243: ......
Page 251: ...COOLING SYSTEM DIAGNOSIS DIESEL ENGINE 7 8 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 252: ...XJ COOLING SYSTEM 7 9 DIAGNOSIS AND TESTING Continued...
Page 253: ...7 10 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 254: ...XJ COOLING SYSTEM 7 11 DIAGNOSIS AND TESTING Continued...
Page 255: ...7 12 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 260: ...SERPENTINE DRIVE BELT DIAGNOSIS XJ COOLING SYSTEM 7 17 DIAGNOSIS AND TESTING Continued...
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Page 979: ...Fig 26 ABS G Sensor 8W 90 34 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
Page 980: ...Fig 27 Rear Lamps XJ 8W 90 CONNECTOR LOCA TIONS 8W 90 35 DESCRIPTION AND OPERATION Continued...
Page 983: ...Fig 30 Liftgate 8W 90 38 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
Page 993: ......
Page 1017: ......
Page 1034: ...Oil Lubrication System 2 5L Engine XJ 2 5L ENGINE 9 17 DESCRIPTION AND OPERATION Continued...
Page 1075: ...Oil Lubrication System 4 0L Engine 9 58 4 0L ENGINE XJ DESCRIPTION AND OPERATION Continued...
Page 1116: ...XJ ENGINE 9 3 DIAGNOSIS AND TESTING Continued...
Page 1117: ...9 4 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1118: ...XJ ENGINE 9 5 DIAGNOSIS AND TESTING Continued...
Page 1119: ...9 6 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1120: ...XJ ENGINE 9 7 DIAGNOSIS AND TESTING Continued...
Page 1121: ...9 8 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1122: ...XJ ENGINE 9 9 DIAGNOSIS AND TESTING Continued...
Page 1123: ...9 10 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1124: ...XJ ENGINE 9 11 DIAGNOSIS AND TESTING Continued...
Page 1159: ...SPECIFICATIONS ENGINE SPECIFICA TIONS 9 46 ENGINE XJ...
Page 1160: ...XJ ENGINE 9 47 SPECIFICATIONS Continued...
Page 1171: ......
Page 1188: ...Fig 6 Frame Dimensions XJ FRAME AND BUMPERS 13 7 SPECIFICATIONS Continued...
Page 1281: ......
Page 1293: ...Fig 1 Recirculating Ball Type Gear 19 12 STEERING XJ DESCRIPTION AND OPERATION Continued...
Page 1307: ...SPECIAL TOOLS STEERING LINKAGE Puller C 3894 A Remover Pitman C 4150A 19 26 STEERING XJ...
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Page 1323: ......
Page 1504: ...DIAGNOSIS TABLE XJ TRANSMISSION AND TRANSFER CASE 21 181 DIAGNOSIS AND TESTING Continued...
Page 1600: ...A W 4 TORQUE SPECIFICA TIONS XJ TRANSMISSION AND TRANSFER CASE 21 277 SPECIFICATIONS Continued...
Page 1702: ...Fig 3 Hood Components XJ BODY 23 21 REMOVAL AND INSTALLATION Continued...
Page 1740: ...WELD LOCA TIONS UPPER COWL XJ BODY 23 59 SPECIFICATIONS Continued...
Page 1741: ...UPPER COWL 23 60 BODY XJ SPECIFICATIONS Continued...
Page 1742: ...COWL XJ BODY 23 61 SPECIFICATIONS Continued...
Page 1743: ...A PILLAR 23 62 BODY XJ SPECIFICATIONS Continued...
Page 1744: ...A PILLAR XJ BODY 23 63 SPECIFICATIONS Continued...
Page 1745: ...A PILLAR 23 64 BODY XJ SPECIFICATIONS Continued...
Page 1746: ...A PILLAR XJ BODY 23 65 SPECIFICATIONS Continued...
Page 1747: ...B PILLAR 23 66 BODY XJ SPECIFICATIONS Continued...
Page 1748: ...D PILLAR XJ BODY 23 67 SPECIFICATIONS Continued...
Page 1749: ...FUEL FILLER OPENING 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1750: ...CARGO AREA FLOOR PAN XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1751: ...ROOF AND D PILLAR 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1752: ...LIFTGA TE OPENING XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1753: ...ROOF 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1754: ...ROOF XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1755: ...FRAME RAIL 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1756: ...FRAME RAIL XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1757: ...FRAME RAIL 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1758: ...FRAME RAIL XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1759: ...REINFORCEMENT 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1760: ...FRONT INNER FENDER XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1761: ...FRONT INNER FENDER AND RADIA TOR CLOSURE PANEL 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1762: ...REINFORCEMENT FRONT FENDER XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1763: ...BODY SIDE 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1764: ...REAR WHEELHOUSE XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1765: ...REAR INNER WHEELHOUSE 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1766: ...BODY SIDE XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1767: ...BODY SIDE 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1768: ...BODY SIDE XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1769: ...BODY SIDE 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1770: ...BODY SIDE XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1771: ...BODY SIDE 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1772: ...UNDERBODY XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1773: ...UNDERBODY 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1774: ...UNDERBODY XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1775: ...UNDERBODY 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1776: ...UNDERBODY XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1777: ...UNDERBODY 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1778: ...UNDERBODY XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1779: ...UNDERBODY 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1780: ...UNDERBODY XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1781: ...UNDERBODY 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1782: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1783: ...BODY SEALING LOCA TIONS APPLICA TION METHODS 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1784: ...COWL AND DASH PANEL XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1785: ...DASH PANEL AND FLOOR PAN 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1786: ...FLOOR PAN XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1787: ...REAR INNER WHEELHOUSE 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1788: ...FRONT INNER WHEELHOUSE XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1789: ...BODY SIDE 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1790: ...BODY SIDE XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1791: ...BODY SIDE 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1792: ...ROOF PANEL XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1793: ...FUEL FILLER HOUSING 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1794: ...LIFTGA TE OPENING XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1795: ...STRUCTURAL ADHESIVE LOCA TIONS LEFT QUARTER PANEL 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1796: ...REAR WHEELHOUSE XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1797: ...ROOF BOWS 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1798: ...BODY GAP AND FLUSH MEASUREMENTS XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1805: ...ENGINE COMPARTMENT 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1807: ...SPECIAL TOOLS BODY Remover Moldings C 4829 23 126 BODY XJ...
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Page 1940: ...FASTENER IDENTIFICATION XJ INTRODUCTION 5 GENERAL INFORMATION Continued...
Page 1941: ...FASTENER STRENGTH 6 INTRODUCTION XJ GENERAL INFORMATION Continued...
Page 1943: ...METRIC CONVERSION 8 INTRODUCTION XJ GENERAL INFORMATION Continued...
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