Jeep 2005 Wrangler Owner'S Manual Download Page 297

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Chassis

Component

Fluid, Lubricant, or Genuine Part

Automatic Transmission

Mopar

威

ATF+4 Automatic Transmission Fluid or equivalent.

Manual Transmission

Mopar

威

Manual Transmission Lubricant or equivalent (meeting the require-

ments of DaimlerChrysler Material Standard MS-9224)

Transfer Case

Mopar

威

ATF+4 Automatic Transmission Fluid or equivalent.

Axle Differential (Front)

Mopar

威

Gear & Axle Lubricant (SAE 80W-90) (API GL-5) or equivalent. For

trailer towing, use Mopar

威

Synthetic Gear & Axle Lubricant (SAE 75W-140)

or equivalent.

Axle Differential (Rear)

194 RBI (Model 35) and 216 RBI (Model 44)

- Mopar

威

Gear & Axle Lubri-

cant (SAE 80W-90) (API GL-5) or equivalent. For trailer towing, use Mopar

威

Synthetic Gear & Axle Lubricant (SAE 75W-140) or equivalent. Models
equipped with Trac-Lok require an additive.

194 RBI (Model 35) 4.56 Ratio

(2.4L Engine with 42RLE Automatic Transmission) and Rubicon 216 RBI
(Model 44)

- Mopar

威

Synthetic Gear & Axle Lubricant (SAE 75W-140) or

equivalent. Models equipped with Trac-Lok require an additive.

MAINTAINING YOUR VEHICLE

297

Summary of Contents for 2005 Wrangler

Page 1: ...HICLE 11 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 47 4 UNDERSTANDING YOUR INSTRUMENT PANEL 139 5 STARTING AND OPERATING 175 6 WHAT TO DO IN EMERGENCIES 235 7 MAINTAINING YOUR VEHICLE 245 8 MAINTENANCE SCHEDULES 299 9 IF YOU NEED CONSUMER ASSISTANCE 321 10 INDEX 331 1 2 3 4 5 6 7 8 9 10 ...

Page 2: ......

Page 3: ...INTRODUCTION CONTENTS 䡵 Introduction 4 Roll Over Warning 4 䡵 How To Use This Manual 7 䡵 Warnings And Cautions 7 䡵 Vehicle Identification Number 8 䡵 Vehicle Modifications Alterations 9 1 ...

Page 4: ...th experience When driving off road or working the vehicle don t overload it or expect it to overcome the laws of nature Always observe federal state provincial and local laws wherever you drive As with other vehicles of this type failure to operate this vehicle correctly may result in loss of control or an accident Be sure to read On Road Off Road Driving Tips in this manual Roll Over Warning Uti...

Page 5: ...l by 10 000 or more each year and could reduce disabling injuries by 2 million annually In a roll over crash an unbelted person is significantly more likely to die than a person wearing a seal belt Always buckle up Although your vehicle may be equipped with a soft top or optional hard top to give the occupants protection from the weather these tops do not offer structural protection in the event o...

Page 6: ...o acquaint you with the operation and maintenance of your new vehicle It is supplemented by a Warranty Information Booklet and various customer oriented documents You are urged to read these publications carefully Following the instruc tions and recommendations in this manual will help assure safe and enjoyable operation of your vehicle NOTE After you read the manual it should be stored in the veh...

Page 7: ...ts or other reproductive harm HOW TO USE THIS MANUAL Consult the table of contents to determine which section contains the information you desire The detailed index at the rear of the manual contains a complete listing of all subjects WARNINGS AND CAUTIONS This manual contains WARNINGS against operating procedures which could result in an accident or bodily injury It also contains CAUTIONS against...

Page 8: ...l pad visible from outside of vehicle through windshield This number also appears on the Automobile Information Disclosure Label affixed to a window on your vehicle Save this label for a convenient record of your vehicle identification number and optional equipment NOTE It is illegal to remove the VIN plate Vehicle Identification Number 8 INTRODUCTION ...

Page 9: ...FICATIONS ALTERATIONS WARNING Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or death INTRODUCTION 9 1 ...

Page 10: ......

Page 11: ...t Service 16 Replacement Keys 16 Customer Key Programming 16 General Information 17 䡵 Illuminated Entry If Equipped 17 䡵 Steering Wheel Lock If Equipped 17 To Manually Lock The Steering Wheel 18 To Release The Steering Wheel Lock 18 䡵 Doors And Locks 18 Door Locks 18 䡵 Occupant Restraints 19 Lap Shoulder Belts 20 Adjustable Upper Shoulder Belt Anchorage 25 Seat Belts And Pregnant Women 26 2 ...

Page 12: ...raint Systems SRS Airbags 27 Child Restraint 34 䡵 Engine Break In Recommendations 44 䡵 Safety Tips 44 Exhaust Gas 44 Safety Checks You Should Make Inside The Vehicle 45 Safety Checks You Should Make Outside The Vehicle 46 12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ...

Page 13: ...ed by the dealer from your vehicle invoice Ignition Key Insert the key fully then turn the switch to one of the four illustrated positions The key can be inserted or with drawn only in the LOCK position To remove the ignition key on models with an automatic transmission place the gearshift lever in P Park turn the ignition key to LOCK and remove the key Ignition Key Positions THINGS TO KNOW BEFORE...

Page 14: ...e key from the ignition and lock all doors when leaving the vehicle unattended SENTRY KEY IMMOBILIZER SYSTEM IF EQUIPPED The Sentry Key Immobilizer System SKIS prevents unauthorized operation of the vehicle by disabling the engine The system will shut the engine down after 2 seconds of running if an invalid key is used to start the vehicle This system utilizes ignition keys which have an electroni...

Page 15: ...which has not been programmed is also considered an invalid key even if it is cut to fit the ignition for that vehicle If the SKIS indicator light comes on during normal vehicle operation it has been running for longer than 10 seconds a fault has been detected in the electronics and the vehicle should be serviced as soon as possible NOTE The Sentry Key Immobilizer System is not compatible with rem...

Page 16: ...rformed at an authorized dealer or by using the Customer Key Programming procedure This procedure consists of programming a blank key to the vehicle electronics A blank key is one which has never been programmed NOTE When having the Sentry Key System serviced bring all vehicle keys to the dealer Customer Key Programming You can program new keys to the system if you have two valid keys by doing the...

Page 17: ...ng two conditions 1 This device may not cause harmful interference 2 This device must accept any interference that may be received including interference that may cause undes ired operation ILLUMINATED ENTRY IF EQUIPPED The interior lights will come on when you open any door The lights will remain on after all of the doors are closed and then fade to off or they will immediately fade to off once t...

Page 18: ... disengage it If you turned the wheel to the left to engage the lock turn the wheel slightly to the left to disengage it DOORS AND LOCKS NOTE The ignition key that is used to start the vehicle is used to lock or unlock the doors tailgate and console storage To unlock doors and tailgate insert the key and turn Once unlocked the tailgate can be opened or closed without using the key To open the tail...

Page 19: ...dren unattended in the vehicle or with access to an unlocked vehicle Unsupervised use of vehicle equipment may cause severe per sonal injuries and death OCCUPANT RESTRAINTS Some of the most important safety features in your vehicle are the restraint systems These include the front and rear seat belts for the driver and all passengers and front airbags for both the driver and front passenger If Doo...

Page 20: ...n short trips Someone on the road may be a poor driver and cause a collision that includes you This can happen far away from home or on your own street Research has shown that seat belts save lives and that they can reduce the seriousness of injuries in a collision Some of the worst injuries happen when people are thrown from the vehicle Seat belts reduce the possibility of ejection and the risk o...

Page 21: ...rrectly is dangerous Seat belts are designed to go around the large bones of your body These are the strongest parts of your body and take the forces of a collision the best Wearing your belt in the wrong place could make your injuries in a collision much worse You might suffer internal injuries or you could even slide out of part of the belt Follow these instruc tions to wear your seat belt safel...

Page 22: ...ck of the front seat next to your arm in the rear seat Grasp the latch plate and pull out the belt Slide the latch plate up the webbing as far as necessary to allow the belt to go around your lap 3 When the belt is long enough to fit insert the latch plate into the buckle until you hear a click Latch Plate 22 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ...

Page 23: ... the arm can cause internal injuries Ribs aren t as strong as shoulder bones Wear the belt over your shoulder so that the strongest bones will take the force in a collision A shoulder belt placed behind will not protect you from injury during a collision You are more likely to hit your head in a collision if you do not wear your shoulder belt The lap and shoulder belt are meant to be used together...

Page 24: ...e belt is straight If you cannot straighten a belt in your vehicle take it to your dealer and have it fixed 5 Position the shoulder belt on your chest so that it is comfortable and not resting on your neck The retractor will withdraw any slack in the belt 6 To release the belt push the red button on the buckle The belt will automatically retract to its stowed position If necessary slide the latch ...

Page 25: ...houlder Belt Anchorage In the front seats the shoulder belt anchorage can be adjusted upward or downward to position the belt away from your neck Push in on the anchorage near your outside shoulder and slide it up or down to reach the position that serves you best As a guide if you are shorter than average you will prefer a lower position and if you are taller than average you ll prefer a higher p...

Page 26: ... a seat belt is too short even when fully extended and when the adjustable upper shoulder belt anchorage if equipped is in its lowest position your dealer can provide you with a seat belt extender This extender should be used only if the existing belt is not long enough When it is not required remove the extender and store it WARNING Using a seat belt extender when not needed can increase the risk...

Page 27: ... airbag covers NOTE The front airbags are certified to the Federal regulations that allow less forceful deployment NOTE Airbag covers may not be obvious in the interior trim but they will open to allow airbag deployment WARNING Do not put anything on or around the front airbag covers or attempt to manually open them You may damage the airbags and you could be injured be cause the airbags are not t...

Page 28: ...ren up to 20 lbs 9 kg and at least one year old should NEVER ride in the front seat of a vehicle with a passen ger front airbag unless the airbag is turned off An airbag deployment can cause severe injury or death to infants in this position Children that are not big enough to properly wear the vehicle seat belt Refer to Child Restraint in this section should be secured in the rear seat in a child...

Page 29: ... a collision The airbags work with your seat belt to restrain you properly In some collisions the airbags won t deploy at all Always wear your seat belts even though you have airbags Being too close to the steering wheel or instru ment panel during airbag deployment could cause serious injury Airbags need room to inflate Sit back comfortably extending your arms to reach the steering wheel or instr...

Page 30: ... items listed above except the knee bolster the instru ment panel and the steering wheel and column If the ignition key is in the OFF or ACC position or not in the ignition the airbags are not on and will not inflate Also the ACM turns on the Airbag Warning Light in the instrument panel for 6 to 8 seconds when the ignition is first turned on then turns the light off If it detects a malfunction in ...

Page 31: ...nk your eyes The airbags then quickly deflate while helping to restrain the driver and front passenger The driver s front airbag gas is vented through the airbag material towards the instrument panel The passenger s front airbag gas is vented through vent holes in the sides of the airbag In this way the airbags do not interfere with your control of the vehicle The Knee Impact Bolsters help protect...

Page 32: ...e smoke like particles The particles are a normal by product of the process that generates the nontoxic gas used for airbag inflation These airborne particles may irritate the skin eyes nose or throat If you have skin or eye irritation rinse the area with cool water For nose or throat irritation move to fresh air If the irritation continues see your doctor If these particles settle on your clothin...

Page 33: ...ind the knee bolster It is dangerous to try to repair any part of the airbag system yourself Be sure to tell anyone who works on your vehicle that it has airbags Airbag Warning Light You will want to have the airbags ready to inflate for your protection in an collision While the airbag system is designed to be maintenance free if any of the following occurs have an authorized dealer service the sy...

Page 34: ...on an unrestrained child even a tiny baby can become a missile inside the vehicle The force required to hold even an infant on your lap can become so great that you could not hold the child no matter how strong you are The child and others could be badly injured Any child riding in your vehicle should be in a proper restraint for the child s size Infants and Small Children There are different size...

Page 35: ...for the infant carrier but who are too young to face forward in the vehicle The forward facing child seat is for children from about 20 40 lbs 9 18 kg and more than one year old The child seat is held in the vehicle by the lap belt lap shoulder belt or the LATCH child restraint an chorage system The belt positioning booster seat is for children weigh ing more than 40 lbs 18 kg but who are still to...

Page 36: ...straint Before buying any restraint system make sure that it has a label certifying that it meets all applicable Safety Standards The manufacturer also recommends that you make sure that you can install the child restraint in the vehicle where you will use it before you buy it The restraint must be appropriate for your child s weight and height Check the label on the restraint for weight and heigh...

Page 37: ...le again If you still cannot make the child restraint secure try a different seating position Buckle the child into the seat according to the child restraint manufacturer s instructions When your child restraint is not in use secure it with the seat belt or remove it from the vehicle Do not leave it loose in the vehicle In a sudden stop or collision it could strike the occupants or seat backs and ...

Page 38: ... Regardless of the specific type of lower attachment NEVER install LATCH compatible child seats such that two seats share a common lower anchorage If installing child seats in adjacent rear seating positions or if your child restraints are not LATCH compatible install the restraints using the vehicle s seat belts Installing the LATCH Compatible Child Restraint System We urge that you carefully fol...

Page 39: ...on there are tether strap anchorages behind the rear seat on the floor behind each rear outboard seating position Rear Seat Latch Anchors Rear Seat Tether Anchor THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 39 2 ...

Page 40: ...hing aside the seat cover material Then attach the tether strap to the rear tether anchorage being careful to route the tether strap to provide the most direct path between the anchor and the child restraint If the Add A Trunk option is present in the vehicle the lid should be opened and positioned against the back of the rear seat prior to attaching and adjusting the strap Finally tighten all thr...

Page 41: ...e trouble tightening the lap shoulder belt on the child restraint because the buckle or latch plate is too close to the belt path opening on the restraint Disconnect the latch plate from the buckle and twist the short buckle end belt several times to shorten it Insert the latch plate into the buckle with the release button facing out If the belt still cannot be tightened or if by pulling and pushi...

Page 42: ...ver the rear seat and attach to the rear floor tether anchors If the Add A Trunk option is present in the vehicle the lid should be opened and positioned against the back of the rear seat prior to attaching and adjusting the strap Rear Seat Tether Anchor 42 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ...

Page 43: ...ight in the seat The lap belt portion should be low on the hips and as snug as possible Check belt fit periodically A child s squirming or slouching can move the belt out of position If the shoulder belt contacts the child s face or neck move the child closer to the center of the vehicle Never allow a child to put the shoulder belt under an arm or behind their back Transporting Pets Airbags deploy...

Page 44: ...er which vehicle operations will occur The recommended viscosity and quality grades are shown in Section 7 of this manual NON DETERGENT OR STRAIGHT MINERAL OILS MUST NEVER BE USED A new engine may consume some oil during its first few thousand miles kilometers of operation This should be considered as a normal part of the break in and not interpreted as an indication of difficulty SAFETY TIPS Exha...

Page 45: ...els keep the tailgate window closed when driving your vehicle On fabric top models do not drive with the rear window curtain up unless the side curtains are also open This will prevent carbon monoxide and other poisonous exhaust gases from entering the vehicle Safety Checks You Should Make Inside The Vehicle Seat Belts Inspect the belt system periodically checking for cuts frays and loose parts Da...

Page 46: ...heck for stones nails glass or other objects lodged in the tread Inspect for tread cuts or sidewall cracks Check wheel nuts for tightness and tires includ ing spare for proper pressure Lights Have someone observe the operation of all exterior lights while you work the controls Check turn signal and high beam indicator lights on the instrument panel Fluid Leaks Check area under vehicle after overni...

Page 47: ...e Mirror If Equipped 50 Compass Calibration 52 Outside Mirrors 54 䡵 Seats 55 Front Seat Adjustment 55 Front Seat Adjustment Recline 56 Tilting Front Seats 57 Fold And Tumble Rear Seat 57 Removing The Rear Seat 58 Replacing The Rear Seat 59 䡵 To Open And Close The Hood 60 䡵 Lights 61 Interior Lights 61 Multi Function Control Lever 62 3 ...

Page 48: ...mittent Wiper System 64 Windshield Wiper Operation 65 Windshield Washers 65 Mist Feature 65 䡵 Tilt Steering Column 66 䡵 Electronic Speed Control 66 To Activate 67 To Set At A Desired Speed 67 To Deactivate 67 To Resume Speed 67 To Vary The Speed Setting 68 To Accelerate For Passing 68 䡵 Electrical Power Outlet 69 Electrical Outlet Use With Engine Off 70 䡵 Cup Holders 70 䡵 Storage 71 Glove Compartm...

Page 49: ...99 䡵 Soft Top Unlimited Models 108 Folding Down The Soft Top 110 Putting Up The Soft Top 117 Sunrider If Equipped Unlimited Models Only 125 䡵 Door Frame 128 Door Frame Removal 128 Door Frame Installation 129 䡵 Folding Windshield 130 Lowering The Windshield And Removing Side Bars 132 Raising The Windshield And Replacing Side Bars 136 䡵 Rear Window Features Hard Top Only 137 Rear Window Defogger 137...

Page 50: ...h three buttons the left switch for the left LED lamp the right switch for the right side LED lamp and the center switch for the compass temperature function Pressing the left and right switches simultaneously for more than 5 sec onds will turn the auto dim function on or off If the feature is turned off it will automatically turn back on with the next ignition cycle A green light next to the righ...

Page 51: ...ture display provides the outside temperature and one of eight compass headings N NE E SE S SW W NW Each time the center button is pressed and released within 3 seconds the display toggles through the follow ing three configurations display compass temperature Fahrenheit display compass temperature Celsius and display off Compass Temperature Mirror UNDERSTANDING THE FEATURES OF YOUR VEHICLE 51 3 ...

Page 52: ...ration and eliminate initial erroneous compass head ings Manual Calibration If the compass appears erratic and CAL does not appear you must manually put the compass into the calibration mode To ensure proper compass calibration make sure the compass variance is properly set before manually calibrating the compass refer to Compass Variation Adjustment To put the compass into calibration mode Turn t...

Page 53: ...ce between magnetic and geographic north is great enough to cause the compass to give false readings If this occurs the compass variance must be set according to the Compass Variance Map NOTE When the mirror is in the VAR mode the letter Z will be displayed along with the currently selected zone number UNDERSTANDING THE FEATURES OF YOUR VEHICLE 53 3 ...

Page 54: ...nter button will select a new variance zone When the proper zone is selected wait 5 seconds to resume normal operation Outside Mirrors To receive maximum benefit adjust the outside mirror s to center on the adjacent lane of traffic with a slight overlap of the view obtained on the inside mirror Outside Rear View Mirror 54 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 55: ... distance of a vehicle seen in the right side mirror SEATS WARNING Adjusting a seat while the vehicle is moving is dangerous The sudden movement of the seat could cause you to lose control The seat belt might not be properly adjusted and you could be injured Adjust any seat only while the vehicle is parked Front Seat Adjustment Move seat forward or rearward by lifting the lever Be sure the latch e...

Page 56: ...ward and release the lever WARNING Do not ride with the seatback reclined so that the shoulder belt is no longer resting against your chest In a collision you could slide under the seat belt and be seriously or even fatally injured Use the recliner only when the vehicle is parked Front Seat Recline Lever 56 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 57: ...at forward Fold And Tumble Rear Seat To expand the cargo area 1 Slide seat belts through the seat cushions into the cargo area 2 Lift the seatback release lever and fold seatback for ward Front Seat Tilt Lever Rear Seat Release Lever UNDERSTANDING THE FEATURES OF YOUR VEHICLE 57 3 ...

Page 58: ... riding in these areas are more likely to be seri ously injured or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and seat belts Be sure everyone in your vehicle is in a seat and using a seat belt properly First fold the rear seat forward following steps 1 through 3 under Fold and Tumble Rear Seat in this section Folding Rear Seat 58 UNDERSTANDING TH...

Page 59: ...he seat cushion and seatback Position them for passenger use WARNING To help protect against personal injury passen gers should not be seated in the rear cargo area with the rear seat folded down or removed from the vehicle The rear cargo space is intended for load carrying purposes only not for passengers who should sit in seats and use seat belts Release Bar Location UNDERSTANDING THE FEATURES O...

Page 60: ...end of the hood Insert hand into gap between hood and radiator support and lift up on handle to raise hood You may have to push down slightly on hood before lifting up on handle Insert the support rod into the slot in the radiator support Hood Latch Location Hood Latch 60 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 61: ...trol for the dimmer switch on the muti function control lever fully upward The overhead light will automatically turn off in about 20 minutes if a door is left open or the dimmer control is left in the dome light position Turn the ignition switch ON to restore the overhead light operation Daytime Brightness Feature Certain instrument panel components odometer radio display can be illuminated at fu...

Page 62: ...rking Lights Instrument Panel Lights and Headlights Turn the end of the multi function control lever to the first detent for parking lights and instrument panel lights Turn to the second detent for headlight operation To change the brightness of the instrument panel lights rotate the center portion of the muti function control lever up or down Multi Function Control Lever 62 UNDERSTANDING THE FEAT...

Page 63: ...to turn on at high beam and remain on until the lever is released Front Fog Lights If Equipped The front fog light switch is in the multi function control lever To activate the front fog lights turn on the parking or low beam headlights and pull out the end of the lever NOTE The fog lights will only operate with the parking lights or the headlights on low beam Selecting high beam headlights will t...

Page 64: ...N In cold weather always turn off the wiper switch and allow the wipers to return to the park position before turning off the engine If the wiper switch is left on and the wipers freeze to the windshield damage to the wiper motor may occur when the vehicle is restarted Intermittent Wiper System Use the intermittent wiper when weather conditions make a single wiping cycle with a variable pause be t...

Page 65: ...wo wipe cycles after the lever is released and then resume the intermit tent interval previously selected If the lever is pulled while in the OFF position the wipers will operate for as long as the lever is held plus two wipe cycles then turn OFF Mist Feature Push down on the wiper lever to activate a single wipe to clear off road mist or spray from a passing vehicle As long as the lever is held d...

Page 66: ...out a stable steering col umn you could lose control of the vehicle and have an accident Adjust the column only while the ve hicle is stopped Be sure it is locked before driving ELECTRONIC SPEED CONTROL When engaged this device takes over accelerator opera tions at speeds greater than 35 mph 56 km h The controls are mounted on the steering wheel and consist of ON OFF SET RESUME ACCEL CANCEL and CO...

Page 67: ...nd release the SET button Release the accelerator and the vehicle will operate at the selected speed To Deactivate A soft tap on the brake pedal normal braking or pressing the CANCEL button will deactivate the Speed Control without erasing the memory Pressing the ON OFF but ton or turning off the ignition erases the memory To Resume Speed To resume a previously set speed press and release the RESU...

Page 68: ...Accelerate for Passing Depress the accelerator as you would normally When the pedal is released the vehicle will return to the set speed NOTE When driving uphill at elevations above 2 000 ft 610 meters or when the vehicle is heavily loaded especially when towing the vehicle may slow below the SET speed If the vehicle speed drops below 35 mph 56 km h the Speed Control will automatically disengage I...

Page 69: ...tlet The outlet is connected directly to the battery items plugged into this outlet may discharge the battery and or prevent engine starting The outlet in cludes a tethered cap labeled with a battery symbol indicating the power source Power Outlet UNDERSTANDING THE FEATURES OF YOUR VEHICLE 69 3 ...

Page 70: ...use these intermit tently and with greater caution After the use of high power draw accessories or long periods of the vehicle not being started with accessories still plugged in the vehicle must be driven a sufficient length of time to allow the alternator to recharge the vehicle s battery Power outlets are designed for accessory plugs only Do not hang any type of accessory or accessory bracket f...

Page 71: ...engers have cup holders at the rear of the center console STORAGE Glove Compartment To open the glove compartment pull the latch up Rear Cup Holders Glove Compartment UNDERSTANDING THE FEATURES OF YOUR VEHICLE 71 3 ...

Page 72: ...nd release the spring loaded latch pins The cover of the Add A Trunk can then be raised When the Add A Trunk is not desired it can be easily removed from the rear compartment Remove the four knobs that secure the trunk to the body Lift the Add A Trunk out and place the knobs in the molded in storage area Storage space is also provided for the wheel lock and lock key tool Do not leave the Add A Tru...

Page 73: ...wear and tear on the soft top should both tops remain on the vehicle at the same time Removing The Soft Top 1 Locate and remove the 2 boxes that contain the following items right and left door frames door frame attachment knobs 4 right and left quarter windows rear tailgate window 2 Remove the hard top Refer to Hard Top Removal in this section 3 Remove the soft top bow assembly pivot bracket screw...

Page 74: ...acket Remove the soft top from the vehicle and store in a clean dry location 5 Unzip the zipper on the sport bar cover to expose the pivot bracket Remove the brackets using a T40 Torx威 head driver Recover and re zip the sports bar cover Store pivot brackets and screws in a safe place 74 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 75: ...res refer to Soft Top in this section 1 Locate and remove the following items prior to hard top removal right and left door frames door frame attachment knobs 4 right and left quarter windows rear tailgate window 2 Remove the hard top Refer to Hard Top Removal in this section 3 Install the door frames Refer to Door Frame in this section UNDERSTANDING THE FEATURES OF YOUR VEHICLE 75 3 ...

Page 76: ... door frames have been removed re install them refer to Door Frame in this section c Lay the soft top back into the vehicle with the curved portion of the bows facing upward d Tap the knuckles on the side with a rubber mallet to reattach them to the pivot bracket e Screw the pivot screws back into place Secure them until they are snug being careful not to cross thread the screws CAUTION Do not ove...

Page 77: ...is located in the soft top and set aside NOTE Be sure the wire harness is not attached to the soft top bows before you lift the top 8 Lift the soft top fabric up and away from the plastic header with latches 9 Pull all of the soft top fabric toward the rear of the vehicle and wrap around the plastic header 10 Pull the soft top fabric around the ends of the plastic header so that the fabric has a t...

Page 78: ...atches up and over the sport bar As the header reaches the top locate the 2 bow and push it up and over the sport bar 12 Move to the side of the vehicle and pull the side bow forward and down You will see the 3 bow rise from the rear of the vehicle 78 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 79: ...he hooks on each side into the windshield slot NOTE Do not latch at this time 15 Grasp the drip rail retainers and untuck them from the door frame The soft top fabric should cover the header completely from one side to the other This may UNDERSTANDING THE FEATURES OF YOUR VEHICLE 79 3 ...

Page 80: ...bow letting them hang down Make sure the nylon check straps between the 2 bow and 3 bow are not twisted or wrapped around the 2 bow Move to the rear of the vehicle and gently pull the rear corners sail panels over the 3 bow letting them hang down NOTE Do not tuck the sail panel retainers at this time 17 Enter the vehicle and sit in the rear seat Look up at the 2 bow and wrap the fabric around the ...

Page 81: ...he fabric fabric contains snaps and pull it around the 3 bow and attach all 4 snaps Return rear seat to it s original position 18 Align the sail panel retainer to the edge of the body side retainer at the rear Tuck the sail panel into the body side retainer beginning from the rear and working to the corner Tuck the retainer around the corner and continue forward UNDERSTANDING THE FEATURES OF YOUR ...

Page 82: ...uarter window temporarily to the Velcro威 Start and zip the zipper only about 1 inch 2 5 cm At this time it is necessary to tuck in the door frame retainer After the door frame retainer has been tucked in com pletely remove the window from the Velcro威 and finish zipping in the window Tuck and secure the Velcro威 flaps which are above and to the rear of the quarter window Repeat this step for the oth...

Page 83: ... the rear window Remove and discard the end caps Slide the retainer bar over the receiver at the bottom inside of the rear window with the bulky seal away from you NOTE To assist in getting the rear window zippers started lay the bar inside the vehicle on the wheel wells and uninstall half of the left sail panel from the bodyside retainer beginning near the tailgate to expose zipper ends UNDERSTAN...

Page 84: ...ipper ends Run the upper zipper around the window to the right side leaving the lower zipper end at the start on the left 23 Tuck in the retainer bar ends into the tailgate clips on each side of the tailgate opening 84 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 85: ... window under the tailgate clips Reinstall the left sail panel if it was untucked to get the rear window zipper started 25 Tuck the drip rail retainers into the door frame slots above the door on both sides UNDERSTANDING THE FEATURES OF YOUR VEHICLE 85 3 ...

Page 86: ...ild ing hunting or camping supplies and or lug gage etc Also it was not designed as a structural member of the vehicle and thus cannot properly carry any additional loads other than environmen tal rain snow etc CAUTION Do not move your vehicle until the top has been either fully attached to the windshield frame and bodyside or fully removed 86 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 87: ...hield 3 Unbolt the six Torx威 head screws which secure the hard top to the vehicle using a 40 Torx威 head driver CAUTION When removing the 2 front screws just rearward of the doors make sure that the nut does not fall into the seat belt retractor Grasp the nut to prevent this from occurring UNDERSTANDING THE FEATURES OF YOUR VEHICLE 87 3 ...

Page 88: ...e retained onto the bodyside 4 Open both doors 5 Open tailgate all the way to ensure clearance of the rear window glass Lift rear window glass 6 Locate the wiring harness at the rear left side corner of the vehicle 88 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 89: ...e sure storage cap is installed to prevent foreign materials from entering tube and clogging system 8 Disconnect the wire harness from the hard top by pressing the tab at the side of the connector and pulling to disconnect UNDERSTANDING THE FEATURES OF YOUR VEHICLE 89 3 ...

Page 90: ...on Hard Top Installation NOTE If the door frames are installed from soft top usage they must be removed prior to installation of the hard top 1 Inspect the hard top seals for damage and replace if necessary 2 Install the hard top using the same steps for removal in reverse order NOTE The hard top must be positioned properly to ensure sealing Set the hard top on the windshield frame so that there i...

Page 91: ...below 72 F 24 C and or the top has been folded down for a period of time the top will appear to have shrunk when you raise it making it difficult to put up This is caused by a natural contraction of the vinyl coating on the fabric top Place the vehicle in a warm area Pull steadily on the top fabric The vinyl will stretch back to its original size and the top can then be snapped into place If tempe...

Page 92: ...f this manual It contains important information on cleaning and caring for your vehicle s fabric top WARNING Do not drive vehicle with rear window curtain up unless side curtains are also open Dangerous exhaust gases which can kill could enter the vehicle The fabric upper doors and fabric top are de signed only for protection against the elements Do not rely on them to contain occupants within the...

Page 93: ... lifting the half door window out NOTE Stow half doors carefully outside of the vehicle never inside to avoid scratches 2 Grasp the fabric of the top above the door frame Pull down and out on the fabric to untuck the drip rail retainers from the door frame slot Start with the rear retainer and work forward towards the windshield Repeat this on the other side UNDERSTANDING THE FEATURES OF YOUR VEHI...

Page 94: ...atches and leave the hooks in the windshield slots 5 Open the tailgate partially unzip the rear window on each side and untuck the lower retainers on the window from the tailgate clips on both sides of the tailgate opening 94 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 95: ...s all the way to the end of the zipper track at the bottom left corner Both zipper tabs will remain on the zipper track attached to the top Pull up on the window to disengage zipper end Stow the windows carefully to avoid scratching 7 Beginning from the rear moving forward partially unzip the side window and untuck the bottom retainers UNDERSTANDING THE FEATURES OF YOUR VEHICLE 95 3 ...

Page 96: ...side NOTE Stow clean windows carefully outside of the vehicle to avoid scratches 9 Untuck the sail panels from the bodyside retainer NOTE If difficulty is experienced with fabric tension place your hand on the rear upper corner of the top and pull down to help untuck the sail panels 96 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 97: ...he roof of the vehicle NOTE If your vehicle is equipped with a Dual Top prevent connector damage by ensuring that the hard top wire harness is folded back and secured to the main harness using the attached Velcro威 strap 12 Make sure the sides of the top are folded inward as the top continues to fold and that the check straps are clear of the vehicle UNDERSTANDING THE FEATURES OF YOUR VEHICLE 97 3 ...

Page 98: ...Tuck the top material between the 2 bow and the 3 bow as it folds 13 Tuck the top material between the 2 bow and the header 98 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 99: ...olded down tuck the check straps so that they are not hanging and flapping outside the vehicle Putting Up The Soft Top NOTE Be sure the wire harness is not attached to the soft top bows before you lift the top 1 Begin working from the rear of the vehicle with the tailgate open Lift the plastic header with latches up and UNDERSTANDING THE FEATURES OF YOUR VEHICLE 99 3 ...

Page 100: ...d push it up and over the sport bar 2 Move to the side of the vehicle and pull the side bow forward and down Be sure the check straps are not tangled around the 2 bow You will see the 3 bow rise from the rear of the vehicle 100 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 101: ...3 Unclip and move the sun visor to the side 4 Open the header latches and engage the hook on each side into the windshield slot UNDERSTANDING THE FEATURES OF YOUR VEHICLE 101 3 ...

Page 102: ...k them from the door frame NOTE Do not tuck the drip rails into the door frame at this time 6 Move to the rear of the vehicle and gently pull the sail panels over the 3 bow letting them hang down 102 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 103: ...from the rear and working to the corner Tuck the retainer around the corner and continue forward NOTE This may be difficult due to fabric tension If difficulty is experienced with fabric tension place your hand on top of the 3 bow and gently pull down to help tuck in the sail panel retainers UNDERSTANDING THE FEATURES OF YOUR VEHICLE 103 3 ...

Page 104: ...tart and zip the zipper only about 1 inch 2 5 cm At this time it is necessary to tuck in the door frame retainer 9 After the door frame retainer has been completely tucked in finish zipping in the window Then affix the Velcro威 flaps around the window 104 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 105: ...ont of the vehicle Repeat this step for the other side 11 To assist in getting the zipper started lay the retainer bar inside the vehicle on the wheel wells and uninstall half of the left sail panel from the bodyside retainer beginning at the tailgate to expose zipper ends UNDERSTANDING THE FEATURES OF YOUR VEHICLE 105 3 ...

Page 106: ...dow beginning from the left using both zipper ends Run the upper zipper around the window leaving the lower zipper at the start 13 Tuck the retainer bar into the tailgate clips 106 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 107: ...ow under the tailgate clips Reinstall the left corner if it was untucked to get the rear window zipper started 15 Tuck the drip rail retainers into the door frame slot above the door on both sides UNDERSTANDING THE FEATURES OF YOUR VEHICLE 107 3 ...

Page 108: ...c Also it was not designed as a structural member of the vehicle and thus cannot properly carry any additional loads other than environmen tal rain snow etc If the temperature is below 72 F 24 C and or the top has been folded down for a period of time the top will appear to have shrunk when you raise it making it difficult to put up This is caused by a natural contraction of the vinyl coating on t...

Page 109: ...t Do not lower the top when the temperature is below 41 F 5 C Damage to the top may result Do not lower the top when the windows are dirty Grit may scratch the window Do not move your vehicle until the top has been either fully attached to the windshield frame or fully lowered Do not lower the top with the windows installed Window and top damage may occur Refer to Appearance Care for Fabric Top Mo...

Page 110: ...ect against injury during an accident Remember always wear seat belts Folding Down The Soft Top NOTE Clean side and rear windows before removal to assist in preventing scratching during removal of the soft top If zippers are difficult to operate due to road dust etc clean them with a mild soap solution and a small brush Cleaning products are available through your authorized dealer NOTE Make sure ...

Page 111: ...nd work forward towards the windshield Repeat this on the other side 2 Unclip and move the sun visors to the side 3 Release the header latches and hooks from the wind shield slots 4 Open the tailgate partially unzip the rear window on each side and untuck the lower window retainers from the tailgate clips on both sides of the tailgate opening UNDERSTANDING THE FEATURES OF YOUR VEHICLE 111 3 ...

Page 112: ...he left zipper tabs all the way to the end of the zipper track at the bottom left corner Both zipper tabs will remain on the zipper track attached to the top Pull up on the window to disengage zipper end Stow win dow carefully to avoid scratching 7 Undo the Velcro威 that runs along the top and rear edge of the side window Beginning from the rear and moving forward partially unzip the side window an...

Page 113: ...de NOTE Stow clean windows carefully outside of the vehicle to avoid scratches 9 Untuck the sail panels from the rear corners of the vehicle NOTE If difficulty is experienced with fabric tension place your hand on the rear corner of the top and pull down to help untuck the corners UNDERSTANDING THE FEATURES OF YOUR VEHICLE 113 3 ...

Page 114: ... bows from the brackets located on both door rails Push up and back on the bow slightly so it does not fall back and lock into the brackets 11 Grasp the side bow behind the header and lift the top back 114 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 115: ...the roof of the vehicle 13 Make sure the sides of the top are folded inward as the top continues to fold and check straps are clear of the vehicle Tuck the top between the 2 bow and 2 1 2 bow and 2 1 2 bow and 3 bow as it folds UNDERSTANDING THE FEATURES OF YOUR VEHICLE 115 3 ...

Page 116: ... between the 2 bow and the header 15 After the top is folded down ensure that the drip rail retainers are tucked in inward as shown This is to avoid unnecessary wear to the fabric 116 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 117: ... latches back onto the header to keep them from rattling Putting Up The Soft Top NOTE Be sure the wire harness is not attached to the soft top bows before you lift the top Make certain Sunrider sleeves are covering the Sunrider links 1 Unhook the header latches from the plastic header 2 Unclip and move the sun visors to the side UNDERSTANDING THE FEATURES OF YOUR VEHICLE 117 3 ...

Page 118: ...lots and do not fully engage the header latch If you close the latches too soon the top will become so tight that it will make many of the remaining steps difficult or even impossible That is why locking the latches will be the last step NOTE Grasp the drip rail retainers on each side and untrap them from the door frame Do not tuck the drip rails into the door frame at this time 118 UNDERSTANDING ...

Page 119: ...door rails Lock the blocks in place NOTE Check to make certain the check straps are not tangled on any of the other top hardware This will prevent the top from being put all the way up 6 Move to the rear of the vehicle and gently pull the sail panels over the 3 bow UNDERSTANDING THE FEATURES OF YOUR VEHICLE 119 3 ...

Page 120: ...m the rear tailgate opening and work to the corner NOTE This may be difficult due to fabric tension If difficulty is experienced with fabric tension place your hand on top of the 3 bow and pull down to help tuck in the sail panels 120 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 121: ... zipper about 1 inch 2 5 cm at the upper forward corner of the window At this time it is necessary to tuck in the door frame retainer 9 After the door frame retainer has been completely tucked in finish zipping in the window Then affix the Velcro威 flaps around the window UNDERSTANDING THE FEATURES OF YOUR VEHICLE 121 3 ...

Page 122: ...rom the rear and working to the front of the vehicle Repeat this step for the other side 11 Zip in the rear window beginning from the left using both zipper ends Run the upper zipper around the window leaving the lower zipper in at the start 122 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 123: ...ehicle on the right wheel well uninstall half of the left sail panel from the bodyside retainer begin ning near the tailgate open to expose zipper ends 12 Tuck the retainer bar into the upper portion of the tailgate clips UNDERSTANDING THE FEATURES OF YOUR VEHICLE 123 3 ...

Page 124: ...all the corner of the sail panel that was un tucked to get the rear window zipper started 15 Tuck the drip rail retainers into the door frame slots above the door on both sides Start at the front next to the windshield and work rearward 124 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 125: ... secure position SUNRIDER IF EQUIPPED UNLIMITED MODELS ONLY NOTE If you are going to be driving faster than 40 mph 64 km h with the Sunrider feature open it is recom mended that you remove the rear window of the vehicle UNDERSTANDING THE FEATURES OF YOUR VEHICLE 125 3 ...

Page 126: ...uck both of them starting at the rear of the door frame slot Repeat this on the other side 2 Unclip and move the sun visors to the side 3 Release the header latches and slide the plastic sleeves forward 126 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 127: ... is folded back as shown Secure latches to plastic retainer on header 5 Locate strap to secure the header to the sport bar Wrap strap around sport bar and hook to header and tighten 6 Attach and reposition sun visors UNDERSTANDING THE FEATURES OF YOUR VEHICLE 127 3 ...

Page 128: ...on NOTE Sunrider is a trademark of Bestop Inc DOOR FRAME WARNING Do not drive your vehicle on pavement with the door frame removed or the windshield down as you lose the protection these structural elements can provide These two procedures are furnished for use during off road operation only Door Frame Removal 1 Unscrew and remove the door frame attachment knobs Place one hand in the upper rear an...

Page 129: ...mes in your vehicle In an event of an accident a loose door frame many cause personal injury If removed always store the door frames outside of the vehicle Door Frame Installation 1 Set the door frame pin into the hole on top of the body side just behind the door opening 2 Insert the top front of the door frame into the opening at the top corner of the door opening Push the top rear of the door fr...

Page 130: ...anches and other objects Do not drive your vehicle on road with the windshield down and the side bars removed as you lose the protec tion these structural elements can provide NOTE Before lowering windshield disconnect the elec trical connector for the inside Compass Temperature mirror if equipped NOTE The windshield wiper arm and blade assemblies must be removed prior to lowering the windshield t...

Page 131: ...the task that required their removal is completed and before you return to on road driving Both you and your passenger should wear seat belts at all times on road and off road regardless of whether the windshield is raised or folded down Outside rear view mirrors are mounted on the doors If you choose to remove the doors see your authorized dealer for a replacement cowl mounted outside mirror Fede...

Page 132: ...eld windshield wipers side bars and all associated hardware and fasteners are correctly and tightly assembled before driving your vehicle Fail ure to follow these instructions may prevent your vehicle from providing you and your passengers protection in some accidents If you remove the doors store them outside the vehicle In the event of an accident a loose door may cause personal injury Lowering ...

Page 133: ...al threaded holes and tighten for safekeeping 4 Unzip the sport bar padding to expose the side bar bolts Remove the two front and rear Torx威 head screws for each bar Remove the side bars and rezip sport bar padding in place Do not loosen or remove the adjusting bolts on the side of the side bars These bolts are set at the factory to properly fit the side bar to the vehicle UNDERSTANDING THE FEATUR...

Page 134: ...n your vehicle Remove the bars from the vehicle or securely store them as described or they may cause personal injury if an accident occurs See your authorized dealer for replacement if the cinch straps are not found in the glove box 6 Remove the windshield wiper arms by first pulling the wiper away from the windshield and out to the lock position Then using a small flat tool such as a screw drive...

Page 135: ...e black round headed windshield Torx威 head screw on each side of the base of the windshield 8 Lower the windshield gently until it contacts the rubber hood bumpers UNDERSTANDING THE FEATURES OF YOUR VEHICLE 135 3 ...

Page 136: ...shield And Replacing Side Bars To raise the windshield install the windshield wipers and install the side bars use these same steps in reverse WARNING To help protect against personal injury always in stall the side bars when raising the windshield on your vehicle If you do not raise the windshield and install the side bars you lose the protection these structural elements provide in some accident...

Page 137: ... more minutes of operation depress the top of the switch to turn the defogger on again To prevent excessive battery drain use the defogger only when the engine is operating CAUTION Use care when washing the inside of the rear win dow to prevent damage to heating elements Use a soft cloth and a mild washing solution wiping parallel to the heating elements Also keep all objects a safe distance from ...

Page 138: ...per off lift the bottom of the switch Adding Washer Fluid The fluid reservoir for the windshield washers and the rear window washer is shared It is located in the front of the engine compartment on the passenger side and should be checked for fluid level at regular intervals Fill the reservoir with windshield washer solvent not radia tor antifreeze and operate the system for a few seconds to flush...

Page 139: ...g Procedure 148 䡵 Radio General Information 149 Radio Broadcast Signals 149 Two Types Of Signals 149 Electrical Disturbances 149 AM Reception 149 FM Reception 149 䡵 Sales Code RBK AM FM Stereo Radio With CD Player And CD Changer Controls 150 Radio Operation 150 CD Player Operation 152 CD Changer Control Capability If Equipped 154 䡵 Sales Code RBQ AM FM Stereo Radio With 6 Disc CD Changer 156 4 ...

Page 140: ...BQ Radios 165 Selecting a Channel 165 Storing And Selecting Pre Set Channels 166 Using The PTY Program Type Button If Equipped 166 PTY Button Scan 166 PTY Button Seek 166 Satellite Antenna 167 Reception Quality 167 䡵 Cassette Tape And Player Maintenance 167 䡵 CD DVD Disc Maintenance 168 䡵 Radio Operation And Cellular Phones 169 䡵 Climate Controls 169 Heater Only If Equipped 169 Air Conditioning If...

Page 141: ...INSTRUMENT PANEL AND INTERIOR CONTROLS UNDERSTANDING YOUR INSTRUMENT PANEL 141 4 ...

Page 142: ...INSTRUMENT CLUSTER 142 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 143: ...ndications occur 2 Front Fog Light Indicator Light If Equipped This light shows when the front fog lights are on 3 Cruise Indicator Light This light shows when the electronic speed control system is turned on 4 Sentry Key Indicator Light If Equipped Refer to Sentry Key Immobilizer System in Section 2 of this manual 5 Tachometer Indicates the engine speed in revolutions per minute RPM CAUTION Do no...

Page 144: ... is buckled the chime will stop but the light will stay on until it times out about 6 seconds 9 Speedometer Indicates vehicle speed 10 Front Axle Lock Indicator Light If Equipped Indicates when the front axle lock has been activated 11 Rear Axle Lock Indicator Light If Equipped Indicates when the rear axle lock has been activated 12 4WD Indicator Light This light alerts the driver that the vehicle...

Page 145: ...ition is first turned on If the light does not come on for 6 to 8 seconds stays on or comes on while driving have the airbag system checked by an authorized dealer 16 Check Gauges Warning Light This light monitors the engine coolant tem perature engine oil pressure and voltage gauges If it detects an extreme condition a chime will sound and the light will come on If the light comes on check the op...

Page 146: ...reset the trip odometer to 0 While the display is showing the trip odometer press and hold the button for approximately 2 seconds and the display will reset to 0 19 Odometer Trip Odometer The odometer shows the total distance the vehicle has been driven The odometer will illuminate when the driver s door has been opened and will remain on for 20 seconds after exiting the vehicle U S federal regula...

Page 147: ...stem fluid leak or low pressure level see your authorized dealer immediately If the parking brake is applied and the vehicle is in motion the red BRAKE warning light will flash and a chime will sound The operation of the BRAKE warning light can be checked by turning the ignition switch from the OFF position to the ON position The light should illuminate for approximately two seconds The light shou...

Page 148: ... CLOCK The clock and radio each use the display panel built into the radio A digital readout shows the time in hours and minutes whenever the ignition switch is in the ON or ACC position and the time button is pressed When the ignition switch is in the OFF position or when the radio frequency is being displayed time keeping is accurately maintained Clock Setting Procedure 1 Turn the ignition switc...

Page 149: ... vary and FM or Frequency Modulation in which the frequency of the wave is varied to carry the sound Electrical Disturbances Radio waves may pick up electrical disturbances during transmission They mainly affect the wave amplitude and thus remain a part of the AM reception They interfere very little with the frequency variations that carry the FM signal AM Reception AM sound is based on wave ampli...

Page 150: ...is supplied through the ignition switch It must be in the ON or ACC position to operate the radio Seek Press and release the SEEK button to search for the next station in either the AM or FM mode Press the top of the button to seek up or the bottom to seek down The radio will remain tuned to the new station until you make another selection Holding the button in will bypass stations without stoppin...

Page 151: ...s the SET button twice and SET 2 will show in the display window Each button can be set for SET 1 and SET 2 in both AM and FM This allows a total of 10 AM and 10 FM stations to be locked into push button memory The stations stored in SET 2 memory can be selected by pressing the push button twice Every time a preset button is used a corresponding button number will be displayed Audio The audio butt...

Page 152: ...etween radio frequency and time General Information This radio complies with Part 15 of FCC rules and with RSS 210 of Industry Canada Operation is subject to the following conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired opera tion NOTE Changes or modifications not expressively ap proved ...

Page 153: ...d seconds Play will begin at the start of track one Seek Press the top of the SEEK button for the next selection on the CD Press the bottom of the button to return to the beginning of the current selection or return to the beginning of the previous selection if the CD is within the first second of the current selection EJT Eject Press the EJT button and the disc will unload and move to the entranc...

Page 154: ...tton repeatedly to select between the CD player the optional remote CD changer and the Satellite Radio if equipped When Satellite Radio if equipped is selected SAT will appear in your radio display A CD or tape may remain in the player while in the Satellite mode Time Press the TIME button to change the display from elapsed CD playing time to time of day CD Changer Control Capability If Equipped T...

Page 155: ...ld the FF button for fast forward Press and hold the RW button for fast reverse The audio output can be heard when fast forward and fast reverse are activated Random Play RND Press the Random button to play the tracks on the selected disc in random order for an interesting change of pace Random can be cancelled by pressing the button a second time or by ejecting the CD from the changer Operating I...

Page 156: ... the operation Play can be resumed when the operating temperature is corrected or another MODE is selected An ERR symbol will appear on the display if the laser is unable to read the Disc data for the following reasons Excessive vibration Disc inserted upside down Damaged disc Water condensation on optics SALES CODE RBQ AM FM STEREO RADIO WITH 6 DISC CD CHANGER Radio Operation Power Volume Control...

Page 157: ... in the player while in the Satellite Radio mode Seek Press and release the SEEK button to search for the next station in either the AM or FM mode Press the top of the button to seek up and the bottom to seek down The radio will remain tuned to the new station until you make another selection Holding the button in will by pass stations without stopping until you release it Tune Press the TUNE cont...

Page 158: ...ng button number will be displayed Audio The audio button controls the BASS TREBLE BAL ANCE and FADE Press the AUDIO button and BASS will be displayed Press the SEEK or SEEK to increase or decrease the Bass tones Press the AUDIO button a second time and TREB will be displayed Press the SEEK or SEEK to increase or decrease the Treble tones Press the AUDIO button a third time and BAL will be display...

Page 159: ... the ON or ACC position and the Power Volume control pushed ON before the CD player will operate Inserting The Compact Disc CAUTION This CD player will accept 4 3 4 inch 12 cm discs only The use of other sized discs may damage the CD player mechanism You may either insert or eject a disc with the radio OFF If you insert a disc with the ignition ON and the radio OFF the display will show the time o...

Page 160: ... a disc and have not removed it within 15 seconds it will be reloaded If the CD is not removed the radio will continue to play the non removed CD If the CD is removed and there are other CD s in the radio the radio will play the next CD If the CD is removed and there are no other CD s in the radio the radio will return to the last selected AM or FM mode The disc can be ejected with the radio and i...

Page 161: ...lay PTY Program Type Button Pressing this button once will turn on the PTY mode for 5 seconds If no action is taken during the 5 second time out the PTY icon will turn off Pressing the PTY button repeatedly within 5 seconds will allow the program format type to be selected Many radio stations do not currently broadcast PTY information Toggle the PTY button to select the following format types Prog...

Page 162: ...d PTY name The PTY function only operates when in the FM mode The radio display will flash SEEK and the selected PTY program type when searching for the next PTY station If no station is found with the selected PTY program type the radio will return to the last station If a preset button is activated while in the PTY Program Type mode the PTY mode will be exited and the radio will tune to the pres...

Page 163: ...ot CD HOT will pause the operation Play can be resumed when the operating temperature is corrected or another MODE is selected CD ERROR will appear on the display if the laser is unable to read the Disc data for the following reasons Warped disc Excessive vibration Disc inserted upside down Damaged disc Water condensation on optics SATELLITE RADIO IF EQUIPPED Satellite radio uses direct satellite ...

Page 164: ...osition and the radio OFF press the Tape Eject or CD Eject depend ing on the radio type and Time buttons simultaneously for 3 seconds The first four digits of the twelve digit ESN SID number will be displayed Press the SEEK UP button to display the next four digits Continue to press the SEEK UP button until all twelve ESN SID digits have been displayed The SEEK DOWN will page down until the first ...

Page 165: ...annel number will then be displayed for 5 seconds The current channel number will then be displayed until an action occurs A CD or tape may remain in the radio while in the Satellite radio mode Selecting a Channel Press and release the SEEK or TUNE buttons to search for the next channel Press the top of the button to search up and the bottom of the button to search down Holding the TUNE button cau...

Page 166: ...the PTY button instructions that apply to your radio PTY Button ⴖSCANⴖ When the desired program type is obtained press the SCAN button within five seconds The radio will play 7 seconds of the selected channel before moving to the next channel of the selected program type Press the SCAN button a second time to stop the search NOTE Pressing the SEEK or SCAN button while performing a music type scan ...

Page 167: ...the form of short audio mutes Driving under wide bridges or along tall buildings can cause intermittent reception Placing objects over or too close to the antenna can cause signal blockage CASSETTE TAPE AND PLAYER MAINTENANCE To keep the cassette tapes and player in good condition take the following precautions 1 Do not use cassette tapes longer than C 90 otherwise sound quality and tape durabilit...

Page 168: ...cially available WET cleaning cassette As preventive maintenance clean the head about every 30 hours of use If you wait until the head becomes very dirty noticeably poor sound it may not be possible to remove all deposits with a simple WET cleaning cassette CD DVD DISC MAINTENANCE To keep the CD DVD discs in good condition take the following precautions 1 Handle the disc by its edge avoid touching...

Page 169: ...io volume be turned down or off during cellular phone operation CLIMATE CONTROLS The controls for the heating and ventilation system in this vehicle consist of three rotary control knobs NOTE For the HVAC to operate efficiently and reduce the possibility of fog build up on the interior of the windows the air exhausters should be kept clear at all times The air exhausters are the slots located on t...

Page 170: ...The coldest setting is to the extreme left blue region and the warmest setting is to the extreme right red region Mode Selection The mode selector is the right knob located on the climate controls It can be set in any of the following positions Off This position turns off the blower motor In this mode there may be some slight air flow from the floor outlets side window outlets and defrost outlet l...

Page 171: ...n cold or snowy conditions It allows you to stay comfortable while keeping the wind shield clear Defrost Outside air comes from the windshield outlets with a slight amount of air being directed through the floor and demisters Use this setting when necessary to defrost or defog your windshield Air Conditioning If Equipped Blower Switch The blower switch is the rotary knob to the left of the control...

Page 172: ...est setting is to the extreme left blue region and the warmest setting is to the extreme right red region Mode Selection The mode selector is the right knob located on the climate controls It can be set in any of the following positions Off Turning the rotary knob to this position shuts off the blower motor and outside air will not come through any outlet Temperature Control Knob Mode Selection Kn...

Page 173: ...stem and then through the outlets located in the instrument panel and those located on the floor Also a slight amount of airflow may be noticed at the defrost outlet located at the base of the windshield Panel Outside air comes from the outlets in the instrument panel Each of these outlets can be individually adjusted to direct the flow of air Also a slight amount of airflow may be noticed at the ...

Page 174: ...of ethylene glycol antifreeze coolant in water is recommended Winter Operation The air from the heater system will heat faster in cold weather if you use lower blower speeds until the engine warms up When operating the system during the winter months make sure the air intake located directly in front of the windshield is free of ice slush snow or other obstructions Window Fogging In mild but rainy...

Page 175: ...r 29 C 179 If Engine Fails To Start 179 After Starting 180 䡵 Engine Block Heater If Equipped 180 䡵 Transmission Shifting 181 6 Speed Manual Transmission 181 Automatic Transmission 184 䡵 Four Wheel Drive Operation Command Trac Or Rock Trac If Equipped 190 Operating Instructions Precautions 191 Shift Positions 192 Shifting Procedure 193 䡵 Trac Lok Rear Axle 194 5 ...

Page 176: ... Hill Climbing 204 Traction Downhill 205 After Driving Off Road 206 䡵 Tire Safety Information 207 Tire Markings 207 Tire Identification Number TIN 210 Tire Loading And Tire Pressure 211 䡵 Tires General Information 215 Tire Inflation Pressures 216 High Speed Operation 217 Radial Ply Tires 218 Tire Spinning 218 Tread Wear Indicators 218 Replacement Tires 219 Alignment And Balance 220 䡵 Tire Chains 2...

Page 177: ...als Added To Fuel 224 Fuel System Cautions 224 Carbon Monoxide Warnings 225 䡵 Fuel Filler Cap Gas Cap 226 Locking Fuel Filler Cap Gas Cap If Equipped 228 䡵 Trailer Towing 229 䡵 Recreational Towing Behind Motorhome Etc 232 Shifting Into Neutral N 232 Shifting Out Of Neutral N 233 STARTING AND OPERATING 177 5 ...

Page 178: ...e clutch pedal is pressed to the floor WARNING You or others around you could be injured if you attempt to start the engine with a manual transmis sion in gear your vehicle will move Remember always push the clutch pedal in fully and shift into N Neutral before attempting to start the engine Automatic Transmission Start the engine with the selector lever in the N Neutral or P Park position Apply t...

Page 179: ...ine Fails to Start If the engine fails to start after you have followed the Normal Starting or Extreme Cold Weather proce dures it may be flooded Push the accelerator pedal all the way to the floor and hold it there while cranking the engine This should clear any excess fuel in case the engine is flooded CAUTION To prevent damage to the starter do not crank the engine for more than 15 seconds at a...

Page 180: ...let opening in an attempt to start the vehicle This could result in a flash fire causing serious personal injury After Starting The idle speed will automatically decrease as the engine warms up CAUTION Long periods of engine idling especially at high engine speeds can cause excessive exhaust tempera tures which can damage your vehicle Do not leave your vehicle unattended with the engine running EN...

Page 181: ...heater when temperatures below 0 F 18 C are expected to last for several days TRANSMISSION SHIFTING 6 Speed Manual Transmission Follow the shift pattern on the gearshift knob NOTE The backup lights will come on when your vehicle is in reverse gear and the ignition is in the ON position Manual Shift Controls STARTING AND OPERATING 181 5 ...

Page 182: ...ission damage may result Do not operate at sustained high engine or road speeds in lower gears Engine damage may result Do not downshift into a low gear while traveling at too high a speed for that gear Engine clutch or transmis sion damage may result Do not rest your foot on the clutch pedal This causes heat buildup and damages the clutch When you slow down or go up a grade downshift as speed req...

Page 183: ...vertently moving the shift lever toward 5th gear when shifting into Reverse Recommended Manual Transmission Shifting Speeds Manual Transmission Shift Speeds in MPH KM H Engine Speeds 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6 2 4L Accel 14 23 24 39 34 55 46 74 57 92 Cruise 11 18 19 31 27 43 38 61 45 72 4 0L Accel 15 24 24 39 34 55 47 76 56 90 Cruise 10 16 19 31 27 43 37 60 41 66 Clutch Interlocking Igniti...

Page 184: ...e is provided in fuseblock cavity f19 or f20 marked as Spare 3 Be sure to re engage the clutch interlock safety feature by following these steps in reverse order when you are finished off road driving Automatic Transmission Shifting from D Drive to P Park or R Reverse or from P or R to D should be done only after the accelerator pedal is released and the vehicle is stopped Be sure to keep your foo...

Page 185: ...ansmission shift interlock system BTSI that holds the gearshift lever in the P Park position when the ignition switch is in the OFF position To move the gear selector lever out of the P Park position the ignition switch must be turned to the ON position the brake pedal and the button on the front of the shifter handle must be depressed Gear Ranges P Park Supplements the parking brake by locking th...

Page 186: ...n securing the vehicle against unwanted movement Further more you should never leave children unattended inside a vehicle The following indicators should be used to ensure that you have engaged the transmission shift lever into the P Park position When shifting into P Park depress the button on the shift lever and firmly move the lever all the way forward until it stops Look at the shift indicator...

Page 187: ...ission in N Neutral can cause severe damage to the transmission WARNING Do not coast in N Neutral and never turn off the ignition to coast down a hill These are unsafe practices that limit your response to changing traffic or road conditions You might lose control of the vehicle Overdrive O D For most city and highway driving The transmission contains an electronically controlled Overdrive and wil...

Page 188: ...ch will illuminate to show that the switch has been activated When the indicator light is on Overdrive is locked out Pressing the switch a second time restores the Overdrive function The lockout feature is useful when towing a trailer or carrying a heavy load 2 Second For moderate grades and to assist braking on dry pave ment or in mud and snow Begins at a stop in low gear with automatic upshift t...

Page 189: ... from LOCK so the steering wheel and shift lever are released Otherwise damage to steering column or shifter could result Never race the engine with the brakes on and the vehicle in gear and never hold the vehicle on an incline without applying the brakes These prac tices can overheat and damage the transmission When rocking a stuck vehicle by moving be tween D Drive and R Reverse do not spin the ...

Page 190: ...ll come on After the transmission cools down it will return to normal operation Torque Converter Clutch A feature designed to improve fuel economy has been added to the automatic transmission of this vehicle A clutch within the torque converter engages automatically at calibrated speeds This may result in a slightly differ ent feeling or response during normal operation in high gear When the vehic...

Page 191: ...ns on dry hard surfaced roads may cause in creased tire wear and damage to the driveline compo nents The 4WD indicator light located in the instrument panel alerts the driver that the vehicle is in four wheel drive and that the front and rear driveshafts are locked to gether This light illuminates when the transfer case is shifted to either the 4H or 4L positions NOTE Do not attempt to make a shif...

Page 192: ... powertrain and will allow the vehicle to move regardless of the transmission position The parking brake should always be applied when the driver is not in the vehicle Shift Positions For additional information on the appropriate use of each transfer case mode position see the information below 2H Position Rear Wheel Drive High Range Normal street and highway driving Dry hard surfaced roads 4H Pos...

Page 193: ... depress the clutch pedal on a manual transmission While the vehicle is coasting at 2 to 3 mph 3 to 5 km h shift the transfer case lever firmly to the desired position Do not pause in transfer case N Neutral NOTE Pausing in transfer case N Neutral in vehicles equipped with an automatic transmission may require shutting the engine OFF to avoid gear clash while completing the shift If difficulty occ...

Page 194: ...ions the usable torque by providing more torque to the wheel that has traction Trac Lok is especially helpful during slippery driving conditions With both rear wheels on a slippery surface a slight application of the accelerator will supply maxi mum traction When starting with only one rear wheel on an excessively slippery surface slight application of the parking brake may be necessary to gain ma...

Page 195: ...CK indicator light will illuminate press the switch again to lock the front axle the FRONT LOCK indicator light will illuminate Once the rear axle is locked pressing the switch again will lock or unlock the front axle NOTE The indicator lights will flash until the axles are fully locked or unlocked A chime will sound three times and the indicator lights will continue to flash at a different rate i...

Page 196: ...that the parking brake is applied It does not indicate the degree of brake application NOTE If the parking brake is applied and the vehicle is in motion the BRAKE warning light will flash and a chime will sound To release the parking brake pull up slightly press center button then lower lever completely If the parking brake is not completely released the BRAKE warning light will remain on Parking ...

Page 197: ...roll and cause damage or injury Also be certain to leave a automatic transmission in P Park or a manual transmission in 1st gear Make certain the transfer case is in gear Failure to do so may cause the vehicle to roll and cause damage or injury If the parking brake is released and the BRAKE warning light glows while the ignition switch is ON or the engine is running there may be a brake system pro...

Page 198: ...ions with the engine off the brakes will still function The effort required to brake the vehicle will be much greater than that required with the power system operating WARNING Riding the brakes can lead to brake failure and possibly an accident Driving with your foot resting or riding on the brake pedal can result in abnormally high brake temperatures excessive lining wear and possible brake dama...

Page 199: ...conditions engage 4 wheel drive After going through deep water or a car wash brakes may become wet resulting in poor performance and unpredictable braking action Dry the brakes by gentle intermittent pedal action while driving at very slow speeds WARNING The weight and position of cargo and passengers can change the vehicle center of gravity and vehicle handling To avoid loss of control resulting ...

Page 200: ...late hydraulic pressure to prevent wheel lock up and help avoid skidding on slippery surfaces All vehicle wheels and tires must be the same size and type and tires must be properly inflated to produce accurate signals for the computer WARNING Significant over or under inflation of tires or mixing sizes of tires or wheels on the vehicle can lead to loss of braking effectiveness The Anti Lock Brake ...

Page 201: ...n you need to slow down or stop WARNING Anti lock system ABS cannot prevent the natu ral laws of physics from acting on the vehicle nor can it increase braking or steering efficiency be yond that afforded by the condition of the vehicle brakes and tires or the traction afforded The ABS cannot prevent accidents including those resulting from excessive speed in turns following another vehicle too cl...

Page 202: ...e of the higher ground clearance is a better view of the road allowing you to anticipate problems They are not designed for cornering at the same speeds as conventional 2 wheel drive vehicles any more than low slung sports cars are designed to perform satisfactorily in off road conditions If at all possible avoid sharp turns or abrupt maneuvers As with other vehicles of this type failure to operat...

Page 203: ...an a few inches deep will require extra caution to ensure safety and prevent dam age to your vehicle If you must drive through water try to determine the depth and the bottom condition and location of any obstacles prior to entering Proceed with caution and maintain a steady controlled speed less than 5 mph 8 km h in deep water to minimize wave effects Flowing Water If the water is swift flowing a...

Page 204: ...if necessary Refer to Four Wheel Drive Operation in this section Do not shift to a lower gear than necessary to maintain headway Over revving the engine can spin the wheels and traction will be lost Avoid abrupt downshifts on icy or slippery roads be cause engine braking may cause skidding and loss of control Hill Climbing NOTE Before attempting to climb a hill determine the conditions at the cres...

Page 205: ... start to slip as you approach the crest of a hill ease off the accelerator and maintain headway by turning the front wheels slowly left and right This may provide a fresh bite into the surface and will usually provide traction to complete the climb Traction Downhill Shift the transmission into a low gear and the transfer case to 4L Low range Let the vehicle go slowly down the hill with all four w...

Page 206: ...brush These things could be a fire hazard They might hide damage to fuel lines brake hoses axle pinion seals and propeller shafts After extended operation in mud sand water or similar dirty conditions have brake rotors wheels brake linings and axle yokes inspected and cleaned as soon as possible WARNING Abrasive material in any part of the brakes may cause excessive wear or unpredictable braking Y...

Page 207: ... 65R15 96H LT Light Truck Metric tire sizing is based on U S design standards The size designation for LT Metric tires is the same as for P Metric tires except for the letters LT that are molded into the sidewall preced ing the size designation Example LT235 85R16 Temporary Spare tires are high pressure compact spares designed for temporary emergency use only Tires designed to this standard have t...

Page 208: ...k tire based on U S design standards T Temporary Spare tire 31 Overall Diameter in Inches in 215 Section Width in Milimeters mm 65 Aspect Ratio in Percent Ratio of section height to section width of tire 10 5 Section Width in Inches in R Construction Code R means Radial Construction D means Diagonal or Bias Construction 15 Rim Diameter in Inches in 208 STARTING AND OPERATING ...

Page 209: ...itions ie tire pressure vehicle loading road conditions and posted speed limits Load Identification ⴖ blank ⴖ Absence of any text on sidewall of the tire indicates a Standard Load SL Tire Extra Load XL Extra Load or Reinforced Tire Light Load Light Load Tire C D E Load range associated with the maximum load a tire can carry at a specified pressure Maximum Load Maximum Load indicates the maximum lo...

Page 210: ...ol certifies that the tire is in compliance with the U S Department of Transportation tire safety standards and is approved for highway use MA Code representing the tire manufacturing location 2 digits L9 Code representing the tire size 2 digits ABCD Code used by tire manufacturer 1 to 4 digits 03 Number representing the week in which the tire was manufactured 2 digits 03 means the 3rd week 01 Num...

Page 211: ... and Loading Information Placard This placard tells you important information about the 1 number of people that can be carried in the vehicle 2 the total weight your vehicle can carry 3 the tire size designed for your vehicle 4 the cold tire inflation pressures for the front rear and spare tires Tire Placard Location Tire and Loading Information STARTING AND OPERATING 211 5 ...

Page 212: ...ccupants and cargo should never exceed XXX kg or XXX lbs on the Tire and Loading Information placard The combined weight of occupants cargo luggage and trailer tongue weight if applicable should never exceed the weight referenced here Steps for Determining Correct Load Limit 1 Locate the statement The combined weight of occu pants and cargo should never exceed XXX pounds on your vehicle s placard ...

Page 213: ... reduces the available cargo and luggage load capacity of your vehicle NOTE The following table shows examples on how to calculate total load cargo luggage and towing capacities of your vehicle with varying seating configurations and number and size of occupants This table is for illustra tion purposes only and may not be accurate for the seating and load carry capacity of your vehicle NOTE For th...

Page 214: ...214 STARTING AND OPERATING ...

Page 215: ...tire pressure 1 Safety WARNING Improperly inflated tires are dangerous and can cause accidents Under inflation increases tire flexing and can result in tire failure Over inflation reduces a tire s ability to cushion shock Objects on the road and chuck holes can cause damage that results in tire failure Unequal tire pressures can cause steering prob lems You could lose control of your vehicle Overi...

Page 216: ...ncomfortable ride Both under inflation and over inflation affect the stability of the vehicle and can produce a feeling of sluggish response or over responsiveness in the steering Unequal tire pressures can cause erratic and unpredict able steering response Unequal tire pressure from side to side may cause the vehicle to drift left or right Tire Inflation Pressures The proper cold tire inflation p...

Page 217: ...values molded into the tire sidewall Tire pressures may increase from 13 to 40 kPa 2 to 6 psi 0 138 to 0 414 bar during operation DO NOT reduce this normal pressure buildup High Speed Operation WARNING High speed driving with your vehicle under load is dangerous The added strain on your tires could cause them to fail You could have a serious accident Don t drive a vehicle loaded to maximum capacit...

Page 218: ...sand snow or ice conditions do not spin your vehicle s wheels above 35 mph 55 km h WARNING Fast spinning tires can be dangerous Forces gener ated by excessive wheel speeds may cause tire dam age or failure A tire could explode and injure someone Do not spin your vehicle s wheels faster than 35 mph 55 km h when you are stuck and do not let anyone near a spinning wheel no matter what the speed Tread...

Page 219: ...ressure The manufacturer strongly recommends that you use tires equivalent to the originals in quality and performance when replacement is needed see section on tread wear indicators Failure to use equivalent replacement tires may adversely affect the safety handling ride and fuel economy of your vehicle We recommend that you contact your original equipment tire dealer on any questions you may hav...

Page 220: ...oading and failure You could lose control and have an accident Failure to equip your vehicle with tires having adequate speed capability can result in sudden tire failure and loss of vehicle control Overloading your tires is dangerous Overloading can cause tire failure Use tires of the recommended load capacity for your vehicle never overload them CAUTION Replacing original tires with tires of a d...

Page 221: ...LT245 75R16 tires do not provide adequate clearance Use SAE class S tire chains or traction devices only Chains must be the proper size for the vehicle as recommended by the chain manufacturer Follow tire chain manufacturer s instructions for mounting chains Install chains snugly and tighten after 6 mile 1 km of driving Do not exceed 30 mph 48 km h Drive cautiously avoiding large bumps potholes an...

Page 222: ...al More frequent rotation is permis sible if desired The reasons for any rapid or unusual wear should be corrected prior to rotation being per formed The suggested rotation method is the forward cross shown in the following diagram FUEL REQUIREMENTS Your engine is designed to meet all emis sions regulations and provide excellent fuel economy and performance when us ing high quality unleaded gasoli...

Page 223: ... durability for your vehicle The manufacturer recom mends the use of gasoline that meets the WWFC speci fications if they are available Reformulated Gasoline Many areas of the country require the use of cleaner burning gasoline referred to as Reformulated Gasoline Reformulated gasoline contains oxygenates and is spe cifically blended to reduce vehicle emissions and im prove air quality The manufac...

Page 224: ... used in your vehicle The MMT content of gasoline may not be indicated on the gasoline pump therefore you should ask your gasoline retailer whether or not his her gasoline contains MMT It is even more important to look for gasoline without MMT in Canada because MMT can be used at levels higher than allowed in the United States MMT is pro hibited in Federal and California reformulated gasoline Mate...

Page 225: ...uch fuels or additives is not the responsibility of the manufacturer NOTE Intentional tampering with emissions control systems can result in civil penalties being assessed against you Carbon Monoxide Warnings WARNING Carbon monoxide CO in exhaust gases is deadly Follow the precautions below to prevent carbon monoxide poisoning Do not inhale exhaust gases They contain carbon monoxide a colorless an...

Page 226: ... closed when driving your vehicle to prevent carbon monoxide and other poisonous exhaust gases from entering the vehicle FUEL FILLER CAP GAS CAP The fuel cap is located on the left side of the vehicle If the fuel cap is lost or damaged be sure the replacement cap is for use with this vehicle Fuel Filler Cap Location 226 STARTING AND OPERATING ...

Page 227: ... from the system Turn the engine off Rotate the fuel cap to the left to remove To replace the cap insert it into the filler neck and tighten the cap about 1 4 turn until you hear one click This is an indication that the cap is properly tightened Make sure that the fuel cap tether strap is not caught under the fuel cap CAUTION To avoid fuel spillage and overfilling do not top off the fuel tank afte...

Page 228: ...illed Never add fuel to the vehicle when the engine is running WARNING A fire may result if gasoline is pumped into a portable container that is inside of a vehicle You could be burned Always place gas containers on the ground while filling Locking Fuel Filler Cap Gas Cap If Equipped Turn the engine off Insert the ignition key into the fuel cap and turn the key to the right to unlock the fuel cap ...

Page 229: ...intenance services as prescribed in the Maintenance Schedules section When your vehicle is used for trailer towing never exceed the gross axle weight rating GAWR by the addition of The tongue weight of the trailer The weight of any other type of cargo or equipment put in or on your vehicle Remember that everything put in or on the trailer adds to the load on your vehicle The D Overdrive range can ...

Page 230: ...ARNING Connecting trailer brakes to your vehicle s hydraulic brake lines can overload your brake system and cause it to fail You might not have brakes when you need them and could have an accident Whenever you pull a trailer regardless of the trailer size stop lights and turn signals on the trailer are mandatory for motoring safety Follow the maintenance intervals in schedule B for changing the au...

Page 231: ...STARTING AND OPERATING 231 5 ...

Page 232: ...st be shifted into N Neu tral for recreational towing Shifting Into Neutral N Use the following procedure to prepare your vehicle for recreational towing CAUTION It is necessary to follow these steps to be certain that the transfer case is fully in N Neutral before recreational towing to prevent damage to internal parts 1 Depress brake pedal 2 Shift automatic transmission into N Neutral or de pres...

Page 233: ...y occur if the trans mission is shifted into P Park with the transfer case in N Neutral and the engine running With the transfer case in N Neutral ensure that the engine is off prior to shifting the transmission into P Park refer to steps 7 8 above Shifting Out Of Neutral N Use the following procedure to prepare your vehicle for normal usage 1 Shift automatic transmission into N Neutral or de pres...

Page 234: ...the N Neutral position without first fully engaging the parking brake The transfer case N Neutral position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move despite the transmission position The parking brake should always be applied when the driver is not in the vehicle CAUTION Do not use a bumper mounted clamp on tow bar on your vehicle The bum...

Page 235: ...Hazard Warning Flasher 236 䡵 If Your Engine Overheats 237 䡵 Jacking And Tire Changing 238 Jack Location 238 Spare Tire Stowage 239 Preparations For Jacking 239 Jacking Instructions 240 䡵 Jump Starting 242 䡵 Towing A Disabled Vehicle 244 6 ...

Page 236: ...steering column just behind the steering wheel Depress the switch and both cluster indicators and all front and rear directional sig nals will flash Depress the switch again to turn Hazard Warning Flashers off Hazard Flasher Switch 236 WHAT TO DO IN EMERGENCIES ...

Page 237: ...here are steps that you can take to slow down an impending overheat condition If your air conditioner is on turn it off The air conditioning system adds heat to the engine cooling system and turning off the A C removes this heat You can also turn the Temperature Control to maximum heat the Mode Control to floor and the Fan Control to High This allows the heater core to act as a supplement to the r...

Page 238: ...he vehicle for service purposes The vehicle should be jacked on a firm level surface only Avoid ice or slippery areas Jack Location The jack and lug wrench are stored under the front passenger seat The jack handle driver and jack extension are located in a kit that is stored on the floor board to the right of the front passenger seat On some models this tool kit is under the carpeting in the same ...

Page 239: ... the weight of the spare tire Preparations For Jacking Park on a firm level surface avoid ice or slippery areas set the parking brake and place automatic transmission in P Park or manual transmission in R Reverse Turn OFF the ignition WARNING Do not attempt to change a tire on the side of the vehicle close to moving traffic Pull far enough off the road to avoid being hit when operating the jack or...

Page 240: ...emove the wheel lug nuts by turning them to the left one turn while the wheel is still on the ground 3 Assemble the jack and jacking tools Connect jack handle driver to extension then to lug wrench 4 Operate jack from the front or the rear of the vehicle Place the jack under the axle tube as shown Do not raise the vehicle until you are sure the jack is fully engaged 5 Raise the vehicle by turning ...

Page 241: ...icle has been lowered 8 Lower the vehicle by turning the jack screw to the left and remove the jack and wheel blocks 9 Finish tightening the lug nuts Push down on the wrench while tightening for increased leverage Alternate nuts until each nut has been tightened twice Correct wheel nut tightness is 130 N m 95 ft lbs If in doubt about the correct tightness have them checked with a torque wrench by ...

Page 242: ...a booster battery with jumper cables to start the vehicle s engine because it s battery is discharged the following procedure should be followed Set the parking brake place an automatic transmission in P Park or N Neutral for a manual transmission Turn off lights heater and other electrical loads Observe charge indicator in the battery If indicator is light or yellow replace the battery CAUTION Us...

Page 243: ...made free of dirt and grease WARNING Do not connect the cable to the negative terminal of the discharged battery The resulting electrical spark could cause the battery to explode During cold weather when temperatures are be low freezing point electrolyte in a discharged battery may freeze Do not attempt jump starting because the battery could rupture or explode The battery temperature must be brou...

Page 244: ...eries WARNING Any procedure other than above could result in Personal injury caused by electrolyte squirting out the battery vent Personal injury or property damage due to battery explosion Damage to charging system of booster vehicle or of immobilized vehicle TOWING A DISABLED VEHICLE The manufacturer recommends towing with all four wheels off the ground Acceptable methods are to tow the vehicle ...

Page 245: ... 䡵 Replacement Parts 252 䡵 Dealer Service 252 䡵 Maintenance Procedures 253 Engine Oil 253 Drive Belts Check Condition And Tension 257 Spark Plugs 258 Catalytic Converter 258 Engine Timing Belt 2 4L Engine 260 Ignition Wiring System 2 4L Engine 260 Crankcase Emission Control System 260 Fuel Filter 260 Engine Air Cleaner Filter 260 Maintenance Free Battery 261 7 ...

Page 246: ...esses 271 Brake System 272 Automatic Transmission 274 Hydraulic Clutch Fluid Manual Transmission 276 Manual Transmission 276 Transfer Case 277 Front Rear Axle Fluid 278 Appearance Care And Protection From Corrosion 279 䡵 Fuse Panel 286 Interior Fuses 286 Underhood Fuses Power Distribution Center 288 䡵 Vehicle Storage 290 䡵 Replacement Bulbs If Equipped 290 䡵 Bulb Replacement 291 Head Light 291 Fro...

Page 247: ...g Light 292 Rear Tail Stop Turn Signal And Back Up Lights 294 Center High Mounted Stop Light CHMSL 294 䡵 Fluid Capacities 295 䡵 Recommended Fluids Lubricants And Genuine Parts 296 Engine 296 Chassis 297 MAINTAINING YOUR VEHICLE 247 7 ...

Page 248: ...2 4L ENGINE 248 MAINTAINING YOUR VEHICLE ...

Page 249: ...4 0L ENGINE MAINTAINING YOUR VEHICLE 249 7 ...

Page 250: ...Indicator Light It will also store diagnostic codes and other information to assist your service technician in making repairs Al though your vehicle will usually be drivable and not need towing see your dealer for service as soon as possible CAUTION Prolonged driving with the Malfunction Indica tor Light on could cause further damage to the emission control system It could also affect fuel economy...

Page 251: ... battery replacement If the OBD system should be determined not ready for the I M test your vehicle may fail the test Your vehicle has a simple ignition key actuated test which you can use prior to going to the test station To check if your vehicle s OBD system is ready you must do the following 1 Insert your ignition key into the ignition switch 2 Turn the ignition to the ON position but do not c...

Page 252: ...ady Regardless of whether your vehicle s OBD system is ready or not ready if the MIL symbol is illuminated during normal vehicle operation you should have your vehicle serviced before going to the I M station The I M station can fail your vehicle because the MIL symbol is on with the engine running REPLACEMENT PARTS Use of genuine Mopar威 parts for normal scheduled maintenance and repairs is highly...

Page 253: ...ance services determined by the engineers who designed your vehicle Besides the maintenance items for which there are fixed maintenance intervals there are other items that should operate satisfactorily without periodic maintenance However if a malfunction of these items does occur it could adversely affect the engine or vehicle performance These items should be inspected if a malfunction is obser...

Page 254: ...en the reading is at the ADD mark will result in a SAFE reading on these engines CAUTION Overfilling or underfilling the crankcase will cause aeration or loss of oil pressure This could damage your engine Change Engine Oil Road conditions as well as your kind of driving affect the interval at which your oil should be changed Check the following to determine if any apply to you Day or night tempera...

Page 255: ...le A of the Main tenance Schedules section of this manual NOTE Under no circumstances should oil change in tervals exceed 6 000 miles 10 000 km or 6 months whichever comes first Engine Oil Selection For best performance and maximum protection for all engines under all types of operating conditions the manufacturer recommends engine oils that are API Cer tified and meet the requirements of DaimlerC...

Page 256: ... your vehicle Engine Oil Viscosity 4 0L Engines SAE 10W 30 engine oil is recommended Refer to your engine oil filler cap for the recommended engine oil viscosity for your vehicle For information on engine oil filler cap location see the Engine Compartment illustration in this section Lubricants which do not have both the engine oil certi fication mark and the correct SAE viscosity grade num ber sh...

Page 257: ...ngine Oil Filter Selection All of the manufacturer s engines have a full flow type disposable oil filter Use a filter of this type for replace ment The quality of replacement filters varies consider ably Only high quality filters should be used to assure most efficient service Mopar威 engine oil filters are high quality oil filters and are recommended Drive Belts Check Condition and Tension At the ...

Page 258: ...The catalytic converter requires the use of unleaded fuel only Leaded gasoline will destroy the effectiveness of the converter as an emission control device Under normal operating conditions the catalytic con verter will not require maintenance However it is im portant to keep the engine properly tuned to assure proper catalyst operation and prevent possible catalyst damage CAUTION Damage to the c...

Page 259: ...g a tune up to manufacturer s specifica tions should be obtained immediately To minimize the possibility of catalytic converter dam age Do not shut off the engine or interrupt the ignition when the transmission is in gear and the vehicle is in motion Do not try to start the engine by pushing or towing the vehicle Do not idle the engine with any spark plug wires disconnected or removed such as when...

Page 260: ... TO CLEAN THE OLD PCV VALVE Check ventilation hose for indication of damage or plugging deposits Replace if necessary Fuel Filter A plugged fuel filter can cause hard starting or limit the speed at which a vehicle can be driven Should an excessive amount of dirt accumulate in the fuel tank frequent replacement of the fuel filter which is mounted in the fuel tank may be necessary Engine Air Cleaner...

Page 261: ...tarting the vehicle with the air cleaner removed Failure to do so can result in serious personal injury Maintenance Free Battery Your vehicle is equipped with a maintenance free battery You will never have to add water nor is periodic main tenance required WARNING Battery posts terminals and related accessories con tain lead and lead compounds Always wash hands after handling the battery MAINTAINI...

Page 262: ...ntified on the battery case Also if a fast charger is used while battery is in the vehicle disconnect both vehicle battery cables be fore connecting the charger to battery Do not use a fast charger to provide starting voltage Air Conditioner Maintenance For best possible performance your air conditioner should be checked and serviced by an Authorized Dealer at the start of each warm season This se...

Page 263: ...disconnected should be done by an experienced repairman Refrigerant Recovery and Recycling R 134a Air Conditioning Refrigerant is a hydrofluorocar bon HFC that is endorsed by the Environmental Pro tection Agency and is an ozone saving product How ever the manufacturer recommends that air conditioning service be performed by dealers or other service facilities using recovery and recycling equipment...

Page 264: ...te Maintenance Schedule in Section 8 is very important particularly if your vehicle is subjected to off road or other heavy duty use See your authorized dealer for complete service information Body Lubrication Locks and all body pivot points including such items as seat tracks doors tailgate and hood hinges should be lubricated periodically to assure quiet easy operation and to protect against rus...

Page 265: ...f the wiper blades Always use washer fluid when using the wipers to remove salt or dirt from a dry windshield Avoid using the wiper blades to remove frost or ice from the windshield Keep the blade rubber out of contact with petroleum products such as engine oil gasoline etc Windshield Washers The fluid reservoir in the engine compartment should be checked for fluid level at regular intervals Fill ...

Page 266: ... deteriorated or mispositioned parts Open seams or loose connections could permit exhaust fumes to seep into the passenger compartment In addition inspect the exhaust system each time the vehicle is raised for lubri cation or oil change Replace as required Cooling System WARNING You or others can be badly burned by hot antifreeze coolant or steam from your radiator If you see or hear steam coming ...

Page 267: ...nt from the radiator drain cock If the cap is sealing properly the antifreeze coolant will begin to drain from the coolant recovery bottle DO NOT RE MOVE THE COOLANT PRESSURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush And Refill At the intervals shown in the appropriate Maintenance Schedule the system should be drained flushed and refilled If the solution is dirty and contains a...

Page 268: ...ene Glycol base antifreeze coolant is not recommended Adding Engine Coolant Your vehicle has been built with an improved antifreeze coolant that allows extended maintenance intervals This antifreeze coolant can be used up to 5 Years or 100 000 miles before replacement To prevent reducing this ex tended maintenance period it is important that you use the same antifreeze coolant throughout the life ...

Page 269: ...to insure that antifreeze coolant will return to the radiator from the coolant reserve tank The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces WARNING The warning words DO NOT OPEN HOT on the cooling system pressure cap are a safety precaution Never add antifreeze coolant when the engine is overheated Do not loosen or remove the cap to ...

Page 270: ...of this As long as the engine operating temperature is satisfactory the coolant bottle need only be checked once a month When additional antifreeze coolant is needed to main tain the proper level it should be added to the coolant bottle Do not overfill Points To Remember NOTE When the vehicle is stopped after a few miles of operation you may observe vapor coming from the front of the engine compar...

Page 271: ...change the thermostat for summer or winter operation If replacement is ever necessary install ONLY the correct type thermostat Other designs may result in unsatisfactory cooling performance poor gas mileage and increased emissions Hoses and Vacuum Vapor Harnesses Inspect surfaces of hoses and nylon tubing for evidence of heat and mechanical damage Hard or soft spots brittle rubber cracking tears c...

Page 272: ...ing wear and possible brake damage You wouldn t have your full braking capacity in an emergency Brake and Power Steering System Hoses When servicing the vehicle for scheduled maintenance inspect surface of hoses for evidence of heat and me chanical damage Hard and brittle rubber cracking tears cuts abrasion and excessive swelling suggest deteriora tion of the rubber Particular attention should be ...

Page 273: ...cylinder should be checked when performing under hood services or immediately if the BRAKE warning light shows system failure Be sure to clean the top of the master cylinder area before removing the cap If necessary add fluid to bring the fluid level up to the requirements described on the brake fluid reservoir With disc brakes fluid level can be expected to fall as the brake pads wear Brake fluid...

Page 274: ...ing brake fluid on hot engine parts and the brake fluid catching fire Use only brake fluid that has been in a tightly closed container to avoid contamination from foreign matter Do not allow petroleum base fluid to contaminate the brake fluid as seal damage will result Automatic Transmission Selection of Lubricant It is important that the proper lubricant is used in the transmission to assure opti...

Page 275: ...ansmission with an improper fluid level will greatly reduce the life of the transmission and of the fluid To check the automatic transmission fluid level properly the following procedure must be used 1 The vehicle must be on level ground 2 The engine should be running at curb idle speed for a minimum of 60 seconds 3 Fully apply parking brake 4 Apply the brakes and shift the transmission momen tari...

Page 276: ...xception to this policy is the use of special dyes to aid in detecting fluid leaks The use of transmission sealers should be avoided as they may adversely affect seals Hydraulic Clutch Fluid Manual Transmission The clutch hydraulic system is a sealed maintenance free system In the event of leakage or other malfunction the system must be replaced Manual Transmission Selection of Lubricant Use only ...

Page 277: ...aminated with water the fluid should be changed im mediately Transfer Case Fluid Level Check The fluid level should be to the bottom edge of the fill hole A when the vehicle is in a level position Adding Fluid Fluid should be added only at filler hole until fluid begins to run out of the hole Drain First remove fill plug B then drain plug C Recom mended tightening torque for drain and fill plugs i...

Page 278: ... manufacturer s recommended fluid refer to Recommended Fluids Lubricants and Genuine Parts for correct fluid type Front Rear Axle Fluid Fluid Level Check Lubricant should be at bottom edge of the oil fill hole Adding Fluid Add lubricant only at the fill hole and only to the level specified above 278 MAINTAINING YOUR VEHICLE ...

Page 279: ...our vehicle to airborne contaminants road surfaces on which the vehicle is operated extreme hot or cold weather and other extreme conditions will have an adverse effect on paint metal trim and under body protection The following maintenance recommendations will enable you to obtain maximum benefit from the corrosion resistance built into your vehicle What Causes Corrosion Corrosion is the result o...

Page 280: ...sh CAUTION Do not use abrasive or strong cleaning materials such as steel wool or scouring powder which will scratch metal and painted surfaces Appearance Care For Fabric Top Models CAUTION To maintain the appearance of your vehicle s interior trim and top follow these precautions Avoid leaving your vehicle unattended with the top down as exposure to sun or rain may damage interior trim Do not use...

Page 281: ...to remove dust Instead use a soft cotton cloth moistened with cold or warm clean water and wipe across the window not up and down 2 When washing never use hot water or anything stronger than a mild soap Never use solvents such as alcohol or harsh cleaning agents 3 Always rinse thoroughly with cold water then wipe with a soft and slightly moist clean cloth 4 When removing frost snow or ice never us...

Page 282: ... if you drive near the ocean hose off the undercarriage at least once a month It is important that the drain holes in the lower edges of the doors rocker panels and tailgate must be kept clear and open If you detect any stone chips or scratches in the paint touch them up immediately The cost of such repairs is considered the responsibility of the owner If you carry special cargo such as chemicals ...

Page 283: ...cause respiratory harm Glass Surfaces All glass surfaces should be cleaned on a regular basis with any commercial household type glass cleaner Never use an abrasive type cleaner Use caution when cleaning inside rear windows equipped with electric defrosters Do not use scrapers or other sharp instru ments which may scratch the elements When cleaning the rear view mirror spray cleaner on the towel o...

Page 284: ...t straight out 3 Remove the front and rear floor carpets 4 Remove the cargo floor and wheelhouse carpets NOTE If your vehicle is equipped with an Add A Trunk it must be removed to be able to remove the cargo floor and wheelhouse carpets For Add A Trunk removal procedure refer to Storage in Section 3 of this manual Follow These Steps To Replace The Carpet 1 Place the front floor carpets in the vehi...

Page 285: ... road usage completely inspect the under body of your vehicle Check tires body structure steer ing suspension and exhaust system for damage Check threaded fasteners for looseness particularly on the chassis drivetrain components steering and suspension Retighten if required to torque values specified in the Service Manual Also check for accumulations of vegeta tion or brush that could become a fir...

Page 286: ...l position the glove box door at an 8 o clock orientation engage the hinge hook formations on the lower edge of the glove box door with the hinge pins on the lower edge of the instrument panel Tilt the upper edge of the glove box door upward toward the instrument panel enough to reattach the glove box strap to the door Rotate glove box door to closed position Open and close to insure proper instal...

Page 287: ...Relay ABS 8 10 Amp Red HEVAC 9 10 Amp Red Airbag 10 10 Amp Red Instrument Cluster 11 10 Amp Red Solenoids DRL Cavity Fuse Description 12 10 Amp Red Power Distribution Relays Skim Sentry Key 13 10 Amp Red Turn Signals 14 10 Amp Red Radio 15 10 Amp Red HBL Rear Window De froster Switch 16 10 Amp Red Headlamp Aim Export Only 17 25 Amp Natural Front Wiper 18 20 Amp Yel low Cigar Lighter 19 20 Amp Yel ...

Page 288: ...each component for ease of replacement if necessary Cartridge and mini micro fuses can be obtained from your authorized dealer Cavity Fuse Color Description 1 40 Amp Green HEVAC 2 40 Amp Green HBL Rear Window De froster 3 40 Amp Green Exterior Lighting 4 40 Amp Green Radiator Fan 5 20 Amp Yellow Transmission 6 30 Amp Pink Starter 7 Open 8 40 Amp Green ABS Motor 9 20 Amp Yellow ASD 10 40 Amp Green ...

Page 289: ...low Off Road 25 Open 26 10 Amp Red Accessories 27 20 Amp Yellow MFSW 28 10 Amp Red Clutch Override Cavity Fuse Color Description 29 Relay ASD 30 Relay A C Clutch 31 Relay Transmission 32 Relay Starter 33 Relay ABS 34 Open 35 Relay Fog Lamp 36 Relay Horn 37 Relay Fuel Pump 38 Relay HBL Rear Window De froster 39 Relay Front Differential Locker Rubicon or High Speed Fan 2 4L Engines 40 Relay Rear Dif...

Page 290: ...ng system at idle for about five minutes in the fresh air and high blower setting This will insure adequate system lubrication to minimize the possibility of compressor damage when the system is started again REPLACEMENT BULBS IF EQUIPPED Interior Lights Bulb Type Auto Trans Indicator Light 658 Courtesy Lights Under Dash 1 906 Heater Control Lights 2 194 Rocker Switch Indicator Light Rear Window D...

Page 291: ...refer to commercial bulb types that can be purchased from your local authorized dealer If a bulb needs to be replaced visit your authorized dealer or refer to the applicable Service Manual BULB REPLACEMENT Head Light 1 Remove headlight bezel screws as shown 2 Remove the headlight bezel 3 Remove the screws for the headlight retaining ring then remove ring MAINTAINING YOUR VEHICLE 291 7 ...

Page 292: ...b straight from the socket to replace Front Side Marker 1 Reach under the front fender and locate the front side marker socket 2 Turn the socket assembly counter clockwise 1 3 turn and remove it from the housing Pull the bulb straight from the socket to replace Front Fog Light 1 Remove the three screws that attach the lamp bezel to the lamp housing 2 Separate the reflector from the light housing 2...

Page 293: ...or 4 Disconnect the electrical connector CAUTION Do not touch the new bulb with your fingers Oil contamination will severely shorten bulb life If the bulb comes in contact with any oily surface clean the bulb with rubbing alcohol MAINTAINING YOUR VEHICLE 293 7 ...

Page 294: ...ing 3 Push the bulb in turn it counter clockwise 1 3 turn then remove it from the housing and replace Center High Mounted Stop Light CHMSL The stop lamp is mounted on a bracket that extends upward from the tailgate Remove the two screws hold ing the lens in place Take the lens off and pull the bulb from the socket 294 MAINTAINING YOUR VEHICLE ...

Page 295: ...iter Engine SAE 10W 30 API Certified Engine Oil 6 Qts 5 7 Liters Cooling System 2 4 Liter Engine Mopar威 Antifreeze Engine Coolant 5 Year 100 000 Mile Formula 9 Qts 8 5 Liters 4 0 Liter Engine Mopar威 Antifreeze Engine Coolant 5 Year 100 000 Mile Formula 10 5 Qts 9 9 Liters Includes heater and coolant recovery bottle filled to MAX level MAINTAINING YOUR VEHICLE 295 7 ...

Page 296: ...0 Engine Oil is recommended for the 2 4L engine API Certified SAE 10W 30 Engine Oil is recommended for the 4 0L engine Meets the requirements of DaimlerChrysler Material Standard MS 6395 Spark Plugs Refer to the Vehicle Emission Control Information label in the engine compart ment Oil Filter 2 4L Engine Mopar威 Oil Filter P N 4105409 Oil Filter 4 0L Engine Mopar威 Oil Filter P N 05281090 Fuel Select...

Page 297: ...L 5 or equivalent For trailer towing use Mopar威 Synthetic Gear Axle Lubricant SAE 75W 140 or equivalent Axle Differential Rear 194 RBI Model 35 and 216 RBI Model 44 Mopar威 Gear Axle Lubri cant SAE 80W 90 API GL 5 or equivalent For trailer towing use Mopar威 Synthetic Gear Axle Lubricant SAE 75W 140 or equivalent Models equipped with Trac Lok require an additive 194 RBI Model 35 4 56 Ratio 2 4L Engi...

Page 298: ...03 brake fluid is not available then DOT 4 is acceptable Use only recom mended brake fluids Power Steering Reservoir Mopar威 ATF 4 Automatic Transmission Fluid or equivalent Steering Gear Linkage Ball Joints Prop Shafts Yokes Wheel Bearings Mopar威 Multi Purpose Grease NLGI Grade 2 EP GC LB or equivalent 298 MAINTAINING YOUR VEHICLE ...

Page 299: ...MAINTENANCE SCHEDULES CONTENTS 䡵 Emission Control System Maintenance 300 䡵 Maintenance Schedules 300 Schedule B 303 Schedule A 314 8 M A I N T E N A N C E S C H E D U L E S ...

Page 300: ...ehicle may be performed by any automotive repair establishment or individual using any automotive part which has been certified pursuant to U S EPA or in the State of Califor nia California Air Resources Board regulations MAINTENANCE SCHEDULES There are two maintenance schedules that show the required service for your vehicle First is Schedule ⴖBⴖ It is for vehicles that are operated under the con...

Page 301: ...sted for Schedule B Second is Schedule A It is for vehicles that are not operated under any of the conditions listed under Sched ule B Use the schedule that best describes your driving condi tions Where time and mileage are listed follow the interval that occurs first CAUTION Failure to perform the required maintenance items may result in damage to the vehicle At Each Stop for Fuel Check the engin...

Page 302: ... lights and all other electrical items for correct operation At Each Oil Change Change the engine oil filter Inspect the exhaust system Inspect brake hoses Check the coolant level hoses and clamps Inspect manual transmission fluid level if equipped After completion of off road operation the underside of the vehicle should be thoroughly inspected Exam ine threaded fasteners for looseness 302 MAINTE...

Page 303: ...delivery service commercial service Off road or desert driving If equipped for and operated with E 85 ethanol fuel NOTE If ANY of these apply to you then change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow Schedule B of the Maintenance Schedules section of this manual NOTE If ANY of these apply to you then flush and replace your engine coolant anti freeze...

Page 304: ...at 3 months X X X X X Rotate the tires X X Inspect the engine air filter element replace if necessary X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Drain and refill the front and rear axle fluid X 304 SCHEDULE B 8 M A I N T E N A N C E S C H E D U L E S ...

Page 305: ... air filter element replace if necessary X Inspect the PCV Valve and replace if necessary X Replace the spark plugs X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the transfer case fluid add if necessary X SCHEDULE B 305 8 M A I N T E N A N C E S C H...

Page 306: ...Rotate the tires X X Inspect the engine air filter element replace if necessary X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the drive belt and replace as needed X 306 SCHEDULE B 8 M A I N T E N A N C E S C H E D U L E S ...

Page 307: ...spect the PCV Valve and replace if necessary X Inspect the ignition cables and replace if neces sary 2 4L Only X Replace the spark plugs X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X X Inspect the brake linings X X Drain and refill the front and rear axle fluid X X Drain and refill the automatic transmission fluid and change filter X ...

Page 308: ... Inspect the drive belt and replace as needed Not required if belt was previously X Drain and refill the transfer case fluid X Flush and replace the engine coolant anti freeze at 60 months if not done at 102 000 miles 163 000 km X 308 SCHEDULE B 8 M A I N T E N A N C E S C H E D U L E S ...

Page 309: ... Inspect the engine air filter element replace if necessary X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the drive belt and replace as needed Not required if belt was previously replaced X SCHEDULE B 309 8 M A I N T E N A N C E S C H E D U L E S ...

Page 310: ...ve and replace if necessary X Replace the spark plugs X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X X Replace the timing belt 2 4L Only X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the drive belt and replace as needed Not required if belt was previously replaced X Inspect the transfer case flu...

Page 311: ...t replace if necessary X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the drive belt and replace as needed Not required if belt was previously replaced X Flush and replace the engine coolant anti freeze if not done at 60 months X SCHEDULE B 311 8 M A I...

Page 312: ...spect the PCV Valve and replace if necessary X Replace the spark plugs X Inspect the ignition cables and replace if neces sary 2 4L Only X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X X Inspect the brake linings X X Drain and refill the front and rear axle fluid X X Drain and refill the automatic transmission fluid and replace main sum...

Page 313: ...ved or suspected Retain all re ceipts Applies only if vehicle is used for frequent trailer towing or fleet commercial service This maintenance is recommended by the manufac turer to the owner but is not required to maintain emissions warranty Off highway operation trailer towing taxi limousine bus snow plowing or other types of commercial service or prolonged operation with heavy loading especiall...

Page 314: ...X X X Rotate the tires X X X X X Inspect the engine air filter element and replace if necessary X Replace the spark plugs X Lubricate the steering linkage joints and outer tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Inspect the transfer case fluid X 314 SCHEDULE A 8 M A I N T E N A N C E S C H E D U L E S ...

Page 315: ... 54 Change the engine oil and engine oil filter X X X X Rotate the tires X X X X Lubricate the steering and suspension ball joints X X Lubricate the steering linkage joints and outer tie rod ends X X X X Inspect the brake linings X X SCHEDULE A 315 8 M A I N T E N A N C E S C H E D U L E S ...

Page 316: ... PCV Valve and replace if necessary X Replace the ignition cables 2 4L Only X Replace the spark plugs X Lubricate the steering linkage joints and outer tie rod ends X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Inspect the drive belt and replace as needed X Inspect the drive belt and replace as needed Not re quired if belt was previously replaced X 316 S...

Page 317: ...rs 96 000 106 000 115 000 125 000 Months 60 66 72 78 Flush and replace the engine coolant anti freeze at 60 months if not done at 102 000 miles 163 000 km X Inspect transfer case fluid X SCHEDULE A 317 8 M A I N T E N A N C E S C H E D U L E S ...

Page 318: ...lve and replace if necessary X Replace the spark plugs X Lubricate the steering linkage joints and outer tie rod ends X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Inspect the drive belt and replace as needed Not re quired if previously replaced X X Flush and replace the engine coolant anti freeze if not done at 60 months X Inspect the transfer case flui...

Page 319: ...4L Only X Inspect the PCV Valve and replace if necessary X Replace the spark plugs X Lubricate the steering linkage joints and outer tie rod ends X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Replace the timing belt 2 4L Only X Inspect the drive belt and replace as needed Not required if pre viously replaced X Drain and refill the transfer case fluid X SCH...

Page 320: ...e if not done at 102 000 miles 163 000 km X Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all re ceipts This maintenance is recommended by the manufac turer to the owner but is not required to maintain emissions warranty 320 SCHEDULE A 8 M A I N T E N A N C E S C H E D U L E S ...

Page 321: ...ing Service For Your Vehicle 322 Prepare For The Appointment 322 Prepare A List 322 Be Reasonable With Requests 322 䡵 If You Need Assistance 322 䡵 Warranty Information 325 䡵 Mopar威 Parts 327 䡵 Reporting Safety Defects 327 In Canada 327 䡵 Publication Order Forms 328 9 ...

Page 322: ... list a number of items and you must have your vehicle by the end of the day discuss the situation with the service advisor and list the items in order of priority At many dealers you may obtain a rental vehicle at a minimal daily charge If you need a rental it is advisable to make these arrangements when you call for an ap pointment IF YOU NEED ASSISTANCE The manufacturer and its dealers are vita...

Page 323: ...ustomer Center Any communication to the Manufacturer s Customer Center should include the following information Owner s name and address Owner s telephone number home and office Dealership name Vehicle identification number Vehicle delivery date and mileage DaimlerChrysler Motors Corporation Customer Center P O Box 21 8004 Auburn Hills MI 48321 8004 Phone 800 992 1997 DaimlerChrysler Canada Inc Cu...

Page 324: ...y the manufacturer s Service Contracts If you purchased a manufacturer s Service Contract you will receive Plan Provisions and an Owner Identification Card in the mail within three weeks of your vehicle delivery date If you have any questions about your service contract call the manufacturer s Service Contract Na tional Customer Hotline at 1 800 521 9922 The manufacturer will not stand behind any ...

Page 325: ...nd training to assure that you are absolutely delighted with your ownership experience You ll be pleased with their sincere efforts to resolve any warranty issues or related concerns WARRANTY INFORMATION See your manufacturer s Warranty Information Booklet for information on warranty coverage and transfer of warranty IF YOU NEED CONSUMER ASSISTANCE 325 9 ...

Page 326: ...U S ONLY 326 IF YOU NEED CONSUMER ASSISTANCE ...

Page 327: ...ay order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer and the manufacturer To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Wash ington DC area or write to NHTSA U S Dept of Transportation Washington DC 20590 You can also obtain other information about motor vehicle safety fro...

Page 328: ...nts is written in straightforward language with illustrations diagrams and charts Diagnostic Procedure Manuals Filled with diagrams charts and detailed illustrations these practical manuals make it easy for students and technicians to find and fix problems on computer controlled vehicle systems and features They show exactly how to find and correct problems the first time using step by step troubl...

Page 329: ...l Toll Free at 1 800 890 4038 U S or 1 800 387 1143 Canada Or Visit us on the World Wide Web at www techauthority daimlerchrysler com or www daimlerchrysler ca manuals IF YOU NEED CONSUMER ASSISTANCE 329 9 ...

Page 330: ......

Page 331: ...INDEX 10 ...

Page 332: ...nt 31 Airbag Light 33 145 Airbag Maintenance 33 Alignment and Balance 220 Alterations Modifications Vehicle 9 Antenna Satellite Radio 167 Antifreeze Engine Coolant 295 Anti Lock Brake System ABS 200 Anti Lock Warning Light 147 Appearance Care 279 Automatic Dimming Mirror 50 Automatic Transmission 184 274 Adding Fluid 276 Fluid and Filter Changes 274 Fluid Level Check 275 Fluid Type 274 Gear Ranges...

Page 333: ... 290 291 Calibration Compass 52 Capacities Fluid 295 Caps Filler Fuel 226 Power Steering 263 Car Washes 280 Carbon Monoxide Warning 225 Carpeting 283 Cassette Tape and Player Maintenance 167 Catalytic Converter 258 Caution Exhaust Gas 44 CD Changer 154 CD Player 150 152 156 159 CD Player Maintenance 168 Cellular Phone 169 Center High Mounted Stop Light 294 Chains Tire 221 Changing A Flat Tire 238 ...

Page 334: ...8 Coolant Capacity 295 Coolant Level 270 Disposal of Used Coolant 269 Drain Flush and Refill 267 Inspection 266 Points to Remember 270 Pressure Cap 269 Selection of Coolant 267 295 Temperature Gauge 145 Corrosion Protection 279 Crankcase Emission Control System 260 Cruise Control Speed Control 66 Cruise Light 143 Cup Holder 70 Customer Assistance 322 Daytime Running Lights 64 Dealer Service 252 De...

Page 335: ...ts 69 Electronic Speed Control 66 Emergency Brake 196 Emergency In Case of Brake Warning Light 147 Coolant Temperature Gauge 145 Engine Oil Pressure Gauge 145 Jacking 238 Jump Starting 242 Emission Control System Maintenance 251 300 Engine Air Cleaner 260 Block Heater 180 Break In Recommendations 44 Compartment 249 Exhaust Gas Caution 44 225 Fails to Start 179 Flooded Starting 179 Fuel Requirement...

Page 336: ...280 Fabric Care 280 283 Fabric Top 280 Filters Air Cleaner 260 Engine Fuel 260 Engine Oil 257 Finish Care 280 Flashers Hazard Warning 236 Turn Signal 143 292 294 Flooded Engine Starting 179 Fluid Capacities 295 Fluid Level Checks 278 Automatic Transmission 274 Engine Oil 253 Manual Transmission 276 Power Steering 263 Fog Light Service 292 Fog Lights 63 292 Folding Rear Seat 57 Folding Windshield 1...

Page 337: ...asoline 222 Gasoline Reformulated 223 Gasoline Oxygenate Blends 223 Gauges Coolant Temperature 145 Fuel 148 Odometer 146 Oil Pressure 145 Speedometer 144 Tachometer 143 Voltmeter 143 Gear Ranges 183 185 Glass Cleaning 283 Glove Compartment 71 Hard Top 86 Hard Top Removal 87 Hazard Warning Flasher 236 Headlights Bulb Replacement 291 Dimmer Switch 63 Replacing 291 Switch 62 Heater 169 INDEX 337 10 ...

Page 338: ...2 Instrument Panel and Controls 141 Interior Appearance Care 283 Interior Fuses 286 Interior Lights 61 Intermittent Wipers 64 Introduction 4 Jack Location 238 Jack Operation 238 240 Jacking Instructions 240 Jump Starting 242 Key Programming 16 Key Release Button 14 Key Replacement 16 Key Sentry 14 Key In Reminder 14 Keys 13 Lane Change and Turn Signals 143 Lap Belts 20 Lap Shoulder Belts 20 LATCH ...

Page 339: ...r Switch Headlight 63 Fog 63 292 Headlight Switch 62 Headlights 291 High Beam 144 High Beam Indicator 144 Instrument Cluster 62 Interior 61 Lights On Reminder 63 Low Fuel 147 Passing 63 Rear Servicing 294 Rear Tail 294 Seat Belt Reminder 144 Sentry Key 143 Service 291 Side Marker 294 Turn Signal 63 143 292 294 Warning Instrument Cluster Description 143 Loading Vehicle Tires 211 Locks 18 Door 18 St...

Page 340: ... 328 Manual Transmission 181 276 Fluid Level Check 276 Lubricant Selection 276 Shift Speeds 183 Master Cylinder 273 Mirrors 50 Automatic Dimming 50 Compass Temperature 50 Outside 54 Rearview 50 Modifications Alterations Vehicle 9 Mopar Parts 252 327 Multi Function Control Lever 62 New Vehicle Break In Period 44 Occupant Restraints 19 Octane Rating Gasoline 223 Odometer 146 Trip 146 Off Pavement Dr...

Page 341: ...ets 43 Pets Transporting 43 Placard Tire and Loading Information 211 Polishing and Waxing 280 Power Distribution Center 288 Steering 263 Pregnant Women and Seat Belts 26 Preparation for Jacking 239 Pressure Gauge Oil 145 Radial Ply Tires 218 Radio Broadcast Signals 149 Radio Operation 150 169 Radio Satellite 163 Radio Sound Systems 150 156 Rear Axle 278 Rear Window Defroster 137 Rear Window Featur...

Page 342: ... Reporting Safety Defects 327 Restraints Child 34 Restraints Occupant 19 Rotation Tires 221 Safety Checks Inside Vehicle 45 Safety Checks Outside Vehicle 46 Safety Defects Reporting 327 Safety Information Tire 207 Safety Tips 44 Satellite Radio 163 Satellite Radio Antenna 167 Schedule Maintenance 300 Seat Belts 20 Adjustable Upper Shoulder Anchorage 25 And Pregnant Women 26 Child Restraint 34 41 E...

Page 343: ...n 181 Shoulder Belt Upper Anchorage 25 Shoulder Belts 20 Signals Turn 63 143 292 294 Snow Chains Tire Chains 221 Soft Top 91 108 Spare Tire 239 Spark Plugs 258 Specifications Fuel 222 Oil 255 Speed Control 66 Speedometer 144 Starting 178 Automatic Transmission 178 Emergency Jump Starting 242 Engine Block Heater 180 Engine Fails to Start 179 Manual Transmission 178 Starting Procedures 178 Steering ...

Page 344: ...07 Tire Safety Information 207 Tires 215 Air Pressure 216 Alignment and Balance 220 Chains 221 Changing 238 General Information 215 High Speed 217 Inflation Pressures 216 Jacking 238 240 Load Capacity 211 212 Radial 218 Replacement 219 Rotation 221 Safety 207 Sizes 208 Spare Tire 239 Spinning 218 Tread Wear Indicators 218 To Open Hood 60 Torque Converter Clutch 190 Towing 229 244 Disabled Vehicle ...

Page 345: ... Upholstery Care 283 Vacuum Vapor Harnesses 271 Variance Compass 53 Vehicle Identification Number 8 Vehicle Loading 212 Vehicle Modifications Alterations 9 Vehicle Storage 290 Vinyl Trim 283 Viscosity Engine Oil 256 Voltmeter 143 Warning Lights Instrument Cluster Description 143 Warnings and Cautions 7 Warranty Information 325 Washer Adding Fluid 138 Washers Windshield 265 Waxing and Polishing 280...

Page 346: ...Windshield Folding 130 Windshield Washers 64 265 Fluid 265 Windshield Wiper Blades 265 Windshield Wipers 64 Wiper Rear 138 346 INDEX ...

Page 347: ...NOTES ...

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Jeep 2005 Wrangler, Owner'S Manual

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