- COOLING/ENGINE/RADIATOR PRESSURE CAP -
DESCRIPTION)
REMOVAL
WARNING:
DO
NOT
OPEN
COOLING
SYSTEM
UNLESS COOLANT TEMPERATURE IS BELOW 90C
(194°F). OPEN CONTAINER SLOWLY AND RELEASE
PRESSURE. STORE COOLANT IN PROPER CON-
TAINERS
ONLY.
WEAR
PROTECTIVE
GLOVES,
CLOTHING AND EYE WEAR. RISK OF INJURY TO
SKIN AND EYES WITH HOT COOLANT WHICH
SPLASHES
OUT.
RISK
OF
POISONING
FROM
SWALLOWING COOLANT.
NOTE: Turn container cap carefully as far as first
detent, release pressure, then unscrew cap.
(1) Release cooling system pressure.
(2) Disconnect sensor electrical connector (Fig. 3).
(3) Remove radiator over flow hose (Fig. 3).
(4) Remove cooling system recovery hose (Fig. 3).
(5) Remove container retaining bolts.
INSTALLATION
(1) Position coolant container and install retaining
bolts (Fig. 3).
(2) Properly route and install coolant recovery hose
(Fig. 3).
(3) Properly route and install radiator overflow
hose (Fig. 3).
(4) Connect sensor electrical connector (Fig. 3).
(5) Refill system with proper coolant mixture to
proper level (Refer to 7 - COOLING/ENGINE/COOL-
ANT - STANDARD PROCEDURE).
(6) Start engine and inspect for leaks.
ENGINE COOLANT TEMP
SENSOR
REMOVAL
WARNING: RISK OF INJURY TO SKIN AND EYES
FROM SCALDING WITH HOT COOLANT. RISK OF
POISONING FROM SWALLOWING COOLANT. DO
NOT OPEN COOLING SYSTEM UNLESS COOLANT
TEMPERATURE
IS
BELOW
90°C.
OPEN
CAP
SLOWLY TO RELEASE PRESSURE. STORE COOL-
ANT IN SUITABLE AND APPROPRIATELY MARKED
CONTAINER.
WEAR
PROTECTIVE
GLOVES,
CLOTHES AND EYE WEAR.
(1) Disconnect negative battery cable.
(2) Remove engine cover (Refer to 9 - ENGINE -
REMOVAL).
(3) Partailly drain coolant system (Refer to 7 -
COOLING/ENGINE/COOLANT - STANDARD PRO-
CEDURE).
(4) Unplug coolant temperature sensor electrical
connector.
NOTE: Capture any residual coolant that may flow.
(5) Remove coolant temperature sensor (Fig. 4).
INSTALLATION
WARNING: RISK OF INJURY TO SKIN AND EYES
FROM SCALDING WITH HOT COOLANT. RISK OF
POISONING FROM SWALLOWING COOLANT. DO
NOT OPEN COOLING SYSTEM UNLESS COOLANT
TEMPERATURE IS BELOW 90°C (194°F). OPEN CAP
SLOWLY TO RELEASE PRESSURE. STORE COOL-
ANT IN SUITABLE AND APPROPRIATELY MARKED
CONTAINER.
WEAR
PROTECTIVE
GLOVES,
CLOTHES AND EYE WEAR.
(1) Position and install coolant temperature sensor
(Fig. 4).
(2) Connect coolant temperature sensor electrical
connector (Fig. 4).
(3) Refill coolant system to proper level with
proper mixture of coolant (Refer to 7 - COOLING/
ENGINE/COOLANT - STANDARD PROCEDURE).
(4) Install engine cover (Refer to 9 - ENGINE -
INSTALLATION).
(5) Connect negative battery cable.
Fig. 4 ENGINE COOLANT TEMPERATURE SENSOR
1 - RETAINING CLAMP
2 - ENGINE COOLANT TEMPERATURE SENSOR
WG
ENGINE
7a - 13
COOLANT RECOVERY PRESSURE CONTAINER (Continued)