LUBRICATION & MAINTENANCE
TABLE OF CONTENTS
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LUBRICATION & MAINTENANCE
SPECIFICATIONS - FLUID CAPACITIES
INTERNATIONAL SYMBOLS
. . . . . . . . . . . . . . . . . . . . . . . . . . 2
PARTS & LUBRICANT RECOMMENDATION
FLUID TYPES
. . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . 5
DESCRIPTION - TRANSFER CASE - NV242
DESCRIPTION - TRANSFER CASE - NV247
TRANSMISSION FLUID . . . . . . . . . . . . . . . . . . 5
TRANSMISSION FLUID - W5J400 . . . . . . . . . . 6
DESCRIPTION - ENGINE OIL - DIESEL
ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION - AUTOMATIC TRANSMISSION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FLUID FILL/CHECK LOCATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE SCHEDULES
. . . . . . . . . . . . . . . . . . . . . . . . . . 6
LIFT POINTS
STANDARD PROCEDURE - HOISTING AND
JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING
EMERGENCY TOW HOOKS
. . . . . . . . . . . . . . . . . . . . . . . . . . 8
TOWING
. . . . . . . . . . . . . . . . . . . 9
LUBRICATION &
MAINTENANCE
SPECIFICATIONS - FLUID CAPACITIES
DESCRIPTION
SPECIFICATION
FUEL TANK
20 U.S. Gallons (76
Liters)****
Engine Oil - with Filter -
2.7L Diesel
6.5L (6.9 qts.)
Engine Oil - with Filter -
4.0L
5.7 L (6.0 qts.)
Engine Oil - with Filter -
4.7L
5.7 L (6.0 qts.)
Cooling System - 2.7L
Diesel
14.2L (15 qts.)***
Cooling System - 4.0L
14.1 L (15 qts.)***
Cooling System - 4.7L
13.7 L (14.5 qts.)***
AUTOMATIC TRANSMISSION
Service Fill - 42RE
3.8 L (4.0 qts.)
Service Fill - 545RFE
2WD - 5.2 L (11 pts.)
4WD - 6.2 L (13 pts.)
DESCRIPTION
SPECIFICATION
Service Fill - W5J400
5.0 L (10.6 pts.)
O-haul Fill - 42RE
9.1-9.5 L (19-20 pts.)
O-haul Fill - 545RFE
13.33 L (28.0 pts.)
O-haul Fill - W5J400
7.7 L (16.3 pts)
Dry fill capacity Depending on type and size of
internal cooler, length and inside diameter of cooler
lines, or use of an auxiliary cooler, these figures may
vary. (Refer to appropriate 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC/FLUID - STANDARD
PROCEDURE).
TRANSFER CASE
NV242
1.35L (2.85 pts.)
NV247
1.6L (3.4 pts.)
FRONT AXLE ± 0.3 L (1 oz.)
186 FBI (Model 30)
1.18 L (2.5 pts.)*
* With Vari-Lok add 0.07 L (2.5 oz.) of Friction
Modifier.
WG
LUBRICATION & MAINTENANCE
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