background image

 1

COVER, Soft Top

 5HM35 SX9AA 1

Black

 5HM35 VK9AA 1

Tan

 2

WINDOW, Half Door Soft Top

# 5HM42 SX9AA 1

Black, Right

# 5HM42 VK9AA 1

Tan, Right

# 5HM43 SX9AA 1

Black, Left

# 5HM43 VK9AA 1

Tan, Left

 3

WINDOW, Quarter

# 5HM40 SX9AA 1

Tinted, Black, Right

# 5HM40 VK9AA 1

Tinted, Tan, Right

# 5HM41 SX9AA 1

Tinted, Black, Left

# 5HM41 VK9AA 1

Tinted, Tan, Left

# 5HR24 SX9AA

1

Privacy, Black, Right

# 5HR24 VK9AA

1

Privacy, Tan, Right

# 5HR25 SX9AA

1

Privacy, Black, Left

# 5HR25 VK9AA

1

Privacy, Tan, Left

 4

WINDOW, Tailgate

# 5HM37 SX9AA 1

Tinted, Black

# 5HM37 VK9AA 1

Tinted, Tan

# 5HR75 SX9AA

1

Privacy, Black

# 5HR75 VK9AA

1

Privacy, Tan

 5

FRAME, Door Glass

 55175 858AF

1

Right

 55175 859AF

1

Left

 6

  55176 287AB

2

LATCH AND BASE, Folding Top

 7

  55176 442AC

1

BOW, Folding Top, Number 3

-8

  4778 470

1

SNAP KIT, Soft Top, Male, Top Cover Attaching, Bow #3

 9

  4874 281

1

BOW, Folding Top, Number 1, And Number 2, With Pivot,

Includes Front Header

 10

  5517 6206

2

BUMPER, Rubber

 11

BRACKET, Soft Top Bow 1 & 3

 5517 5802

1

Right

 5517 5803

1

Left

 12

  6503 259

4

SCREW, Tapping, M6x1x20

 13

  6036 311AA

4

SCREW, Shoulder

 14

  5517 6198

4

PIN, Release Lever

 15

SEAL, Door, Also Serviced in Frame Door Glass, (NOT

SERVICED)

 16

SEAL, A-Pillar Blocker

 55176 714AA

1

Right

 55176 715AA

1

Left

 17

SEAL, Header Top And Side Rail

Soft Top And Windows

Figure STJ-1110

May 2, 2002

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————
SERIES

LINE

BODY

ENGINE

TRANSMISSION

H = Sport

J = Wrangler 4WD

77 = 93.4 WB

EPE, EP0 = 2.5L Power Tech

DGG, DGD = 32RH 3 Spd. Auto.

L = SE

U = Wrangler 4WD (RHD)

ERH, ER0 = 4.0L Power Tech

DDQ = 5 Spd. Manual

P = Sahara

DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.

  

 PART

   

 

 

ITEM

NUMBER

QTY

LINE

BODY

DESCRIPTION

AR = Use as required    - = Non illustrated part    # = New this model year

«

      RETURN TO GROUP INDEX

»

Summary of Contents for 2001 Wrangler TJ

Page 1: ...May 2 2002 May 2 2002 ...

Page 2: ...May 2 2002 May 2 2002 ...

Page 3: ...May 2 2002 May 2 2002 ...

Page 4: ...May 2 2002 May 2 2002 ...

Page 5: ...May 2 2002 May 2 2002 ...

Page 6: ...May 2 2002 May 2 2002 ...

Page 7: ...May 2 2002 May 2 2002 ...

Page 8: ...May 2 2002 ...

Page 9: ... Phone Fig 001 330 Exterior Appearance Bumper Kit Front Tubular Fig 001 410 Bumper Kit Rear Tubular Fig 001 420 Extension Kit Bumper Front Fig 001 430 Side Step Kit Fig 001 440 Side Step Kit Tubular Fig 001 442 Exterior Protection Shield Kit Air Front Fig 001 510 Trim Kit Door Fig 001 520 Moulding Kit Rocker Guard Fig 001 530 Hardware Package Door Fig 001 540 Hardtop Wiring Kit Fig 001 550 Fog Lig...

Page 10: ...VICED Player Kit CD Changer 6 Disc Figure 001 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrat...

Page 11: ...1 J 77 MAGAZINE CD Changer 7 5013 803AA 1 J 77 CONTROLLER CD Wired 8 4465 117 1 J 77 ADAPTOR A C 9 5013 801AA 1 J 77 DIN CORD CD Player 5 Meters Player Kit 12 Disc Figure 001 120 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara ...

Page 12: ...ERVICED Install Kit CD Changer Trunk Figure 001 130 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustr...

Page 13: ...x 75 NOT SERVICED Antenna Kit Figure 001 150 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated pa...

Page 14: ...er Kit Radio Instrument Panel Figure 001 160 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated pa...

Page 15: ... 5 4883 952 1 J 77 AMPLIFIER Radio Speaker Kit Sub Woofer Figure 001 162 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as...

Page 16: ... Head M6x1x25 Overhead Speakers Soundbar Figure 001 164 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non ill...

Page 17: ...7 BOLT KIT Security Consists of Security Bolt and Wrench 6 5016 610AA 1 J 77 HARDWARE KIT Accessory T Handle Bike Carrier Hitch Mount 2 Bikes Figure 001 220 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual ...

Page 18: ...ier Spare Tire Mount Figure 001 222 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New th...

Page 19: ...002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 20: ...er Kit Figure 001 250 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year ...

Page 21: ... SERVICED 9 SCREW Hex Head M6x1x20 NOT SERVICED 10 6015 756 1 STRAP Tie Seven inch Speed Control Kit Figure 001 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM...

Page 22: ...W KIT Door Front Use with half door 8220 2129 1 J 77 Black Denim 8220 4554 1 J 77 Tan 8220 6625 1 J 77 Black Denim Sail Cloth Material 8220 6626 1 J 77 Tan Sail Cloth Material Top Kit Soft Hardtop Replacement Figure 001 320 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH E...

Page 23: ...002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 24: ...t Feet Mounting Kit Cell Phone Figure 001 330 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated p...

Page 25: ...Kits 82202174 and 82202175 Bumper Kit Front Tubular Figure 001 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as requi...

Page 26: ...203295 4897 577AA 1 J 77 Used for Kits 82203293 and 882203294 Bumper Kit Rear Tubular Figure 001 420 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LIN...

Page 27: ...er Front Figure 001 430 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model yea...

Page 28: ... WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 29: ...7 Black Steel 5018 623AA 1 J 77 Black Anodized Aluminum 5018 677AA 1 J 77 Natural Anodized Aluminum 5018 681AA 1 J 77 Chromed Steel Side Step Kit Tubular Figure 001 442 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Spee...

Page 30: ...BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 31: ...AF 1 J 77 Left 13 6504 993AA 1 J 77 NUT 14 5507 6218 2 SPACER Door Handle 15 55175 848AC 2 BRACKET Grab Handle 16 6504 617 1 J 77 SCREW M4 2 1 41x13 17 3420 1872 1 J 77 NUT Snap In M4 2 x 1 41 18 PANEL Door Trim 5DY66 1K5AC 1 J 77 Camel Right 5DY67 1K5AC 1 J 77 Camel Left 5DY66 LAZAC 1 J 77 Agate Right 5DY67 LAZAC 1 J 77 Agate Left Trim Kit Door Figure 001 520 May 2 2002 JEEP WRANGLER TJ SERIES LI...

Page 32: ...uard Figure 001 530 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RE...

Page 33: ...6 1 Lower Right 5517 6367 1 Lower Left 7 6035 757 4 SCREW Hardware Package Door Figure 001 540 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY...

Page 34: ...0 1 J 77 SWITCH Electric Back Light 10 5600 7249 1 J 77 SWITCH Wiper and Washer 11 6102 077AA 1 J 77 FUSE CARTRIDGE 40 Amp Hardtop Wiring Kit Figure 001 550 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual ...

Page 35: ...ead 190 16x 625 6 4638 271 1 J 77 RELAY PACKAGE Electrical 7 4641 780 1 J 77 STRAP Tie 8 5600 7247 1 J 77 SWITCH Fog Lamp 9 WIRING KIT Fog Light Services in Package NOT SERVICED Light Kit Fog Figure 001 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tec...

Page 36: ...Chrome 8220 1778 1 J 77 Chrome 8 4720 333 1 J 77 LENS Fog Lamp 9 4720 327 1 J 77 COVER Off Road Lamp 10 L00H 355W 1 J 77 BULB Fog Lamp H 3 55 WATT Light Kit Off Road Figure 001 620 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahar...

Page 37: ...9AA 1 J 77 END CAP Light Bar Bar Kit Light Windshield Figure 001 630 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as req...

Page 38: ...ts Off Road Figure 001 640 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model ...

Page 39: ...ICED Heater Kit Engine Block Figure 001 650 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated par...

Page 40: ...SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 41: ...164 7 5 11 56009 941AA 1 CHOKE Speaker 12 56038 609AC 1 SPEAKER Sub Woofer 13 4746 305 1 J 77 CYLINDER Console Lock 14 SCREW M6 3x1 81x30 0 NOT SERVICED 15 55315 050AA 1 MAT Floor 16 55315 038AC 1 J 77 CUPHOLDER Console 17 0154 552 1 J 77 SCREW Hex Head 190 16x 625 18 CONSOLE Floor 5HF13 RK5AB 1 Camel Tan 5HF13 LAZAB 1 Agate 19 WIRING Serviced in Kit NOT SERVICED Console Kit Floor Figure 001 820 M...

Page 42: ...ithout Keyless Alarm EVS Base System Figure 001 910 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustr...

Page 43: ...1020 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP I...

Page 44: ... 8000 Pound capacity 8220 2612 1 J 77 9000 Pound capacity 5 CABLE KIT Winch 5018 241AA 1 J 77 Use for Kit 82202612 5018 824AA 1 J 77 Use for Kit 82202191 6 5018 823AA 1 J 77 SOLENOID Winch Use for Kit 82202191 Winch Kit Power Figure 001 1030 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wran...

Page 45: ...ol Arms and Track Bar Fig 002 110 Bar Front Sway Fig 002 120 Front Axle Drive Shafts Shafts Front Axle Fig 002 210 Front Axle Housing Housing Front Axle 4 Wheel Drive Fig 002 310 Front Axle Assembly Axle Assembly Front 4 Wheel Drive Fig 002 410 Front Axle Differential Differential Front Axle Fig 002 610 May 2 2002 ...

Page 46: ...et Mounting 13 BAR Track 5208 8432 1 J 5208 8430 1 U 14 NUT Hex Flange Lock M10x1 5 6506 264AA 1 J Track Bar to Axle Mounting 5208 7888 1 U Track Bar to Axle Mounting 15 6101 695 4 NUT Hex Flange Lock M8x1 25 Shock Mounting Lower 16 6505 549AA 1 SCREW Track Bar to Axle Mounting 17 6502 468 1 SCREW Hex Flange Head M8x1 25x20 Lower Spring Bracket Mounting 18 5200 5917 1 BRACKET Spring 19 5208 7711 2...

Page 47: ...h Bushings Lower 29 5208 8433 4 BUSHING Control Arm Rear to Frame Lower Suspension Front Spring with Control Arms and Track Bar Figure 002 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans...

Page 48: ... 5203 7710 2 RETAINER Sway Bar 9 6102 037AA 4 SCREW AND WASHER Hex Head M10x1 50x35 Sway Bar Retainer Bar Front Sway Figure 002 120 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual...

Page 49: ...Front Axle 4137 757 2 J 2 U 4 SLINGER Oil 4882 135 2 J Inner 2 U Inner 5 SEAL Axle Drive Shaft 4874 477 2 J 2 U Shafts Front Axle Figure 002 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Tra...

Page 50: ...CKLE Front 5015 980AA 1 J Right 5015 981AA 1 J Left 5015 980AA 1 U Right 5015 981AA 1 U Left 12 NUT J812 3318 2 J Lower Ball Joint Mounting 2 U Lower Ball Joint Mounting 13 PIN Cotter M4x40 00 1101 0069 6 J Lower Ball Joint Mounting 6 U Lower Ball Joint Mounting 14 BALL JOINT KIT Knuckle 8350 0202 2 J 2 U 15 BOLT Differential Cover 2954 031 10 J 10 U 16 PLUG Differential Cover J400 4751 1 J 1 U 17...

Page 51: ...2 00 and After 22 BOLT Differential 4897 482AB 4 J 4 U 23 5602 7727 2 J SENSOR Anti Lock Brakes 24 8350 4920 2 J BOLT Sensor Mounting Mounting Housing Front Axle 4 Wheel Drive Figure 002 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manu...

Page 52: ...2099198AD 10 02 00 and After 4864 852 1 J DMM with Tag 52099227AC Up To and Including 10 01 00 4864 852AB 1 J DMM with Tag 52099227AE 10 02 00 and After 4882 337 1 U DME with Tag 52099450AD Up To and Including 10 01 00 4882 337AB 1 U DME with Tag 52099450AE 10 02 00 and After 4882 155 1 U DMM with Tag 52099454AD Up To and Including 10 01 00 4882 155AB 1 U DMM with Tag 52099454AE 10 02 00 and After...

Page 53: ...20 862 1 U 9 BEARING Drive Pinion J812 6499 1 J Bearing and Cup Rear 1 U Bearing and Cup Rear 10 GEAR KIT Ring And Pinion 4864 843 1 J DME Up to and Including 10 01 00 5073 246AA 1 J DME 10 02 00 and After 4864 913 1 J DMF Up to and Including 10 01 00 5073 247AA 1 J DMF 10 02 00 and After 4864 853 1 J DMM Up to and Including 10 01 00 5072 997AB 1 J DMM 10 02 00 and After 4864 843 1 U DME Up to and...

Page 54: ...G Front Axle Shaft 4137 739 1 J 2 U 18 SHAFT Differential 5003 840AA 1 J Pinion 1 U Pinion 19 CASE Differential 5252 590 1 J DME DMF 5252 582 1 J DMM 5252 590 1 U DME 5252 582 1 U DMM 20 GEAR KIT Center Differential 5252 591 1 J 1 U 21 PIN Differential Shaft 1791 563 1 J 1 U 22 SEALANT RTV 5010 884AA 1 J 1 U Differential Front Axle Figure 002 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE...

Page 55: ... 35 194MM DRJ Fig 003 210 Housing Rear Axle Dana 44 226MM DRK Fig 003 220 Differential With and Without Trac Lok DSA Dana 35 194MM DRJ Fig 003 230 Differential With and Without Trac Lok DSA Dana 44 226MM DRK Fig 003 240 Rear Axle Shafts Shaft Rear Axle Dana 35 194MM DRJ Fig 003 410 Shaft Rear Axle Dana 44 226MM DRK Fig 003 420 May 2 2002 ...

Page 56: ... DME DSA Tag 52111929AE 10 02 00 and After 4897 240AA 1 J DMF Tag 52111762AB Up To and Including 10 01 00 4897 240AB 1 J DMF Tag 52111762AE 10 02 00 and After 4897 261AA 1 J DMF DSA Tag 52111766AB Up To and Including 10 01 00 4897 261AB 1 J DMF DSA Tag 52111766AE 10 02 00 and After 2 AXLE Service Rear 5019 157AA 1 J DME Tag 52104454AA Up To and Including 10 01 00 5019 157AB 1 J DME Tag 52104454AD ...

Page 57: ... and Gasket 7 J400 6708 10 J SCREW Pan Head 312 18x 56 Cover Attaching 8 5252 504 1 J PLUG Differential Cover 9 5010 884AA 1 J SEALANT RTV Housing Rear Axle Dana 35 194MM DRJ Figure 003 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manua...

Page 58: ...49 1 J with Cover Screws Plug and Gasket 1 U with Cover Screws Plug and Gasket 7 J400 6708 10 SCREW Pan Head 312 18x 56 Differential Cover Mounting 8 PLUG Differential Cover 5252 504 1 J 1 U 9 SEALANT RTV 5010 884AA 1 J 1 U Housing Rear Axle Dana 44 226MM DRK Figure 003 220 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DG...

Page 59: ... 00 5012 831AB 1 J DME DMF DSA With Internal Parts 10 02 00 and After 5252 512 1 J DMM DSA With Internal Parts Up To and Including 10 01 00 5073 014AA 1 J DMM DSA With Internal Parts 10 02 00 and After 4740 833 1 J DMM With Internal Parts Up To and Including 10 01 00 5073 110AA 1 J DMM With Internal Parts 10 02 00 and After 14 CASE Differential 4740 833 1 J DMM without DSA with Internal Parts 4740...

Page 60: ...9221 1 J 1 U 8 CUP Bearing Inner 0698 413 1 J Rear 1 U Rear 9 BEARING Drive Pinion J080 7266 1 J Rear 1 U Rear 10 GEAR KIT Ring And Pinion 4882 352 1 J DME 8350 4197 1 U DMM 4882 352 1 U DME 11 BEARING Differential Case 4746 733 1 J Consists of 2 Bearings and 2 Cups 1 U Consists of 2 Bearings and 2 Cups 12 SHIM KIT Differential Differential With and Without Trac Lok DSA Dana 44 226MM DRK Figure 00...

Page 61: ...HER Pinion Thrust 1791 561 2 J with or without DSA 2 U with or without DSA 21 SHAFT Differential 8350 3069 1 J with or without DSA 1 U with or without DSA 22 PIN Differential Shaft 1791 563 1 J with or without DSA 1 U with or without DSA Differential With and Without Trac Lok DSA Dana 44 226MM DRK Figure 003 240 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4W...

Page 62: ...e Dana 35 194MM DRJ Figure 003 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION AR Use as required Non illustrated part ...

Page 63: ...RING Axle 8350 3064 2 J 2 U 6 RING Axle Shaft 8350 3077 2 J 2 U Shaft Rear Axle Dana 44 226MM DRK Figure 003 420 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NU...

Page 64: ...GROUP 4 Parking Brake Illustration Title Group Fig No Parking Brake Lever and Cables Parking Brake Lever and Cables Fig 004 110 May 2 2002 ...

Page 65: ...g Brake Support Bracket to Floor Pan 10 5200 9527 1 TENSIONER Parking Brake Cable Adjusting 11 52127 952AC 1 BRACKET Cable 12 52128 206AD 1 CABLE Parking Brake Front 13 5207 8012 1 CLIP Parking Brake Cable Parking Brake Lever 14 5207 8010 1 PIN Parking Release Parking Brake Lever Parking Brake Lever and Cables Figure 004 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport ...

Page 66: ... Master Cylinder Fig 005 410 Brake Lines and Hoses Hydraulic Control Unit Anti lock Fig 005 510 Brake Lines and Hoses Front LHD and Rear LHD RHD without ABS Fig 005 520 Brake Lines and Hoses Front RHD without ABS Fig 005 530 Brake Lines and Hoses Front LHD with ABS Fig 005 540 Brake Lines and Hoses Rear LHD with ABS Fig 005 550 Brake Pedals Brake Pedal LHD Fig 005 610 Brake Pedal RHD Fig 005 620 M...

Page 67: ...2 U 10 WASHER Wave 4740 749 2 J 2 U 11 PAD KIT Front Disc Brake 4883 344 1 J 1 U 12 BOOT AND SEAL Disc Brake J813 3852 1 J 1 U 13 BUSHING Disc Brake Caliper 4383 471 2 J 2 U 14 SLEEVE Disc Brake Caliper Front Brakes Figure 005 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RH...

Page 68: ... CAP Bleeder 4238 717 1 J 1 U Front Brakes Figure 005 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non i...

Page 69: ...00 7804 1 J Right 5200 7805 1 J Left 8 SENSOR Anti Lock Brakes 5602 7728 1 J Right 5602 7729 1 J Left 9 8350 4920 2 J BOLT 10 HARDWARE PACKAGE Rear Brake 4049 681 1 J 1 U 11 REPAIR KIT Wheel Cylinder 5252 631 1 J 1 U 12 SPRING Parking Brake Strut Purchase Strut NOT SERVICED 13 STRUT Parking Brake 4713 590 1 J Rear Drum Brakes Figure 005 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANS...

Page 70: ...1 660 1 J 1 U 25 CABLE Brake Automatic Adjuster 3461 662 1 J Right 1 U Left 26 SPRING Brake Auto Adjuster Lever 2944 580 1 J Right 2944 581 1 J Left 2944 580 1 U Right 2944 581 1 U Left 27 SPRING Brake Shoe Hold Down 4313 062 2 J Rear Drum Brakes Figure 005 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 ...

Page 71: ...ght 2944 693 1 U Left 32 SCREW Brake Adjusting 4423 898 1 J Right 4423 899 1 J Left 4423 898 1 U Right 4423 899 1 U Left Rear Drum Brakes Figure 005 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 ...

Page 72: ...Brake Booster Check 5 2448 770 2 CLAMP Hose 6 HOSE Brake Vacuum 5212 8229 1 J EP0 3879 277 1 J ER0 Power Brake Booster Figure 005 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manu...

Page 73: ...e Booster Stud Mounting 8 3420 1711 2 NUT Hex Flange M8x1 25 Combination Valve Bracket to Master Cylinder Stud Mounting Master Cylinder Figure 005 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Au...

Page 74: ...6 3420 1888 3 SCREW Hex Head HCU Bracket to Tray Mounting Hydraulic Control Unit Anti lock Figure 005 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QT...

Page 75: ...HOSE Brake Front Left 13 J323 7672 4 GASKET Brake Hose To Caliper Mounting 14 3420 1912 1 SCREW Self Tapping M6x1x14 Brake Tube Shield to Axle Tube Mounting 15 5212 8189 1 SHIELD Brake Line Rear Axle 16 TUBE Brake 5200 8402 1 DRJ Right 5200 9092 1 DRK Right 17 TUBE Brake 5200 8403 1 DRJ Left 5200 9093 1 DRK Left 18 5200 8391 1 HOSE Brake Rear 19 4137 696 1 SCREW Brake Tee 437 20x2 07 Axle Vent and...

Page 76: ...ne 2 Way Mounting 13 5212 8175 2 CLIP Brake Attaching Tube 3 Way Brake Line to Frame Mounting 14 52008 982AC 1 U TUBE Brake Tube Coupling to Rear Brake Hose 15 3420 2688 1 U CLIP Latch Line 1 Way Mounting 16 3420 1670 2 SCREW Pan Head M8 1 25x13 Hose to Frame Mounting 17 52008 675AC 1 HOSE Brake Left 18 J400 6700 2 BOLT Banjo Right or Left 19 J323 7672 2 GASKET Brake Hose To Caliper Right or Left ...

Page 77: ...0 5200 8940 1 CLIP Brake Line Spacer Mounting 21 52128 486AA 1 J HOSE Brake Proportioning Valve to HCU Primary 22 5200 8549 1 VALVE Proportioning 23 CLIP Brake Speed Sensor NOT SERVICED 24 5212 8162 4 RETAINER Push On ABS Sensor Wire 25 3420 1888 2 SCREW Hex Head 26 3420 1912 4 SCREW Self Tapping M6x1x14 27 BRACKET Shock Absorber 5200 8884 1 Inboard Sensor Right 5200 8885 1 Inboard Sensor Left 28 ...

Page 78: ...0 1 BRACKET ABS Sensor Left 13 6101 695 1 NUT Hex Flange Lock M8x1 25 Sensor Bracket to Control Arm Mounting 14 6502 711 1 BOLT ABS Sensor Brake Hose to Left Rear Control Arm Mounting 15 5200 8919 1 BRACKET ABS Sensor Frame Rail Sensor Wire Mounting Brake Lines and Hoses Rear LHD with ABS Figure 005 550 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4...

Page 79: ...Support Bracket Mounting 10 4671 336 1 SWITCH Stop Lamp 11 4779 027 1 J PAD Pedal DG0 12 52129 008AE 1 J PEDAL Brake DG0 13 J400 3909 2 NUT Hex Flange With Serration Clutch Master Cylinder Cover Mounting 14 5210 4013 1 COVER Master Cylinder DG0 15 J400 3909 2 NUT Hex Flange With Serration Clutch Master Cylinder Mounting Brake Pedal LHD Figure 005 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY EN...

Page 80: ... Lamp 11 4779 027 1 U PAD Pedal DG0 12 52129 038AD 1 U PEDAL Brake DG0 13 J400 3909 1 NUT Hex Flange With Serration Brake Pedal Support Bracket Mounting 14 J400 3909 2 NUT Hex Flange With Serration Clutch Master Cylinder Cover Mounting 15 5210 4013 1 COVER Master Cylinder DG0 Brake Pedal RHD Figure 005 620 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 9...

Page 81: ... Clutch Illustration Title Group Fig No Clutch Clutch Fig 006 110 Clutch Housing Housing and Pan Clutch Fig 006 210 Clutch Controls Control Clutch Fig 006 310 Clutch Pedals Pedal Clutch Fig 006 410 May 2 2002 ...

Page 82: ...ual Transmission 3 5015 606AA 1 ER0 DDD CLUTCH PACKAGE 4 1150 0221 6 EP0 DBB WASHER Flat 5 3420 1373 6 EP0 DBB BOLT Hex Head M8x1 25x22 6 6035 626 6 ER0 DBB BOLT Hex Head 375 16x 84 Clutch Figure 006 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech D...

Page 83: ...Flange Head M12x1 75x45 11 1150 5098 2 EP0 DBB BOLT Hex Flange Head M12x1 75x60 12 3420 1837 2 EP0 DBB BOLT Hex Flange Head M12x1 75x90 13 53004 473AB 1 ER0 DBB SPACER Clutch Housing 14 6100 202 2 ER0 DBB SCREW Hex Head M12x1 75x50 15 5209 8522 1 EP0 BRACKET Tube ER0 16 BOLT Hex Flange Head M8x2 12x16 1150 0986 3 ER0 DBB 2 EP0 DBB 17 5601 9959 1 EP0 CLIP Wiring 18 6502 697 2 EP0 DBB NUT Hex Flange...

Page 84: ... 1 J DBB 1 U DBB 6 5210 4013 1 DG0 COVER Master Cylinder 7 0120 522 3 U DBB CLIP Wrap Around 8 J400 3909 2 DBB NUT Hex Flange With Serration Control Clutch Figure 006 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Sp...

Page 85: ...dal Clutch Figure 006 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this...

Page 86: ...g 007 205 Tank Coolant Engine Tank Coolant Recovery Fig 007 302 Pulleys and Related Parts Drive Pulleys Fig 007 405 Drive Belts Drive Belts 2 5L Engine LHD Fig 007 505 Drive Belts 2 5L Engine RHD Fig 007 510 Drive Belts 4 0L Engine Fig 007 515 Lines Transmission Oil Cooler Oil Cooler Lines Fig 007 605 Grilles Grille And Related Parts Fig 007 705 May 2 2002 ...

Page 87: ...ose to Radiator 9 6034 356 1 EP0 SCREW AND WASHER Hex Head 312 18x2 38 ER0 10 5300 6192 1 EP0 HOUSING Thermostat ER0 11 5202 8186 1 EP0 THERMOSTAT 195 Degrees ER0 12 53020 547AB 1 EP0 GASKET Thermostat ER0 13 5503 6369 1 SEAL Condenser Lower 14 6034 927 1 EP0 SCREW AND WASHER Hex Head 312 18x 970 ER0 15 HOSE Radiator To Pump 5202 8141 1 EP0 52028 143AB 1 U ER0 52028 265AB 1 J ER0 16 SHROUD Fan 520...

Page 88: ... Fan Drive 23 52027 890AB 1 EP0 DRIVE Fan Radiator And Related Parts Figure 007 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE ENGINE TRANS DE...

Page 89: ...250 5 5300 7978 1 EP0 TUBE Water Pump Heater Return Pump Heater Return ER0 Water Pump Figure 007 205 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LIN...

Page 90: ...Tank ER0 5 SCREW NOT SERVICED Tank Coolant Recovery Figure 007 302 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE ENGINE TRANS DESCRIPTION AR Use ...

Page 91: ...ump 53010 258AB 1 EP0 1 ER0 10 SCREW NOT SERVICED 11 6503 198 1 EP0 BOLT 12 SCREW NOT SERVICED 13 PULLEY Water Pump 5300 7154 1 EP0 4854 032 1 ER0 14 6034 860 4 EP0 BOLT AND WASHER Implement Attaching ER0 15 4854 089AB 1 ER0 TENSIONER Alternator Belt Drive Pulleys Figure 007 405 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Te...

Page 92: ...e LHD Figure 007 505 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this mode...

Page 93: ...002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX...

Page 94: ...EEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 95: ...AA 1 ER0 DG0 Return 3 BRACKET Transmission Oil Cooler 52079 789AA 2 EP0 DG0 1 ER0 DG0 Oil Cooler Lines Figure 007 605 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART IT...

Page 96: ...AND CONED WASHER Hex Head M6x20x12 5 6 5517 6218 1 BRACE Radiator Radiator Guard 7 5517 6181 2 ISOLATOR Grille And Related Parts Figure 007 705 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Tran...

Page 97: ...May 2 2002 ...

Page 98: ...el and Console Fig 008 805 Switches Drivetrain Fig 008 810 Switches Body Fig 008 815 Horns Horns Fig 008 905 Battery Tray and Cables Battery Tray Cables Fig 008 1005 Lamps Front Rear and Courtesy Lamps Front Fig 008 1105 Lamps Rear Fig 008 1110 Lamps Cargo Dome Courtesy Fig 008 1115 Bulbs Sockets Fig 008 1120 Wiring Engine Related Parts Wiring Engine Related Parts Fig 008 1205 Wiring Headlamp to D...

Page 99: ...2 CLIP 5 6035 607 2 EP0 DBB SCREW Starter Motor 6 J324 1711 AR EP0 SHIM Starter Motor 7 NUT M5x0 80 Not Serviced NOT SERVICED 8 NUT M8x1 25 Not Serviced NOT SERVICED Starter Figure 008 105 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual...

Page 100: ...EP0 NUT Hex Flange M10x1 5 Alternator Pivot Bolt 12 6502 136 1 J EP0 BOLT Hex Flange Head M10x1 50x55 Alternator Rear Mounting Bracket 13 6025 063 1 J EP0 SCREW AND WASHER 375 16x1 125 Alternator A C Mounting Bracket 14 6502 144 1 J EP0 SCREW AND WASHER Hex Head M10x1 5x25 Alternator Brace 15 BOLT Hex Head 375 16x2 50 6033 949 1 J EP0 Alternator Bracket to Front Cover 2 U EP0 Alternator Bracket to...

Page 101: ... ER0 BELT Accessory Drive Alternator 4 0L Engine Figure 008 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTIO...

Page 102: ...479 6 DGD 6 DGG 8 5300 9078 1 EP0 WASHER Distributor Gear 9 5604 1030 1 EP0 SWITCHPLATE Distributor 10 J318 1288 1 EP0 GASKET Distributor Distributor 2 5L Engine Figure 008 305 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DD...

Page 103: ...gure 008 405 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this ...

Page 104: ... 1 DG0 FUSE Mini 20 AMP Yellow 11 COVER Power Distribution Center 5072 293AA 1 Top 56047 000AA 1 Bottom Power Distribution Center Relays and Fuses Figure 008 505 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Ma...

Page 105: ...Fuses Figure 008 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part N...

Page 106: ...Throttle Position 6 56028 807AA 1 EP0 SENDING UNIT Oil Pressure ER0 7 56041 944AA 1 EP0 SENSOR Oxygen Before Catalyst 8 5604 1069 1 EP0 BRACKET Oxygen Sensor 9 5602 7873 1 EP0 SENSOR Coolant Temperature ER0 10 5602 9405 1 EP0 SENSOR Map ER0 11 3420 2536 2 EP0 DGD STUD 312 18x2 26 Crank Sensor Mounting Sensors 2 5L Engine Figure 008 605 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSI...

Page 107: ...SOR Oxygen Before Catalyst rear 9 SENSOR Oxygen 56041 846AA 1 ER0 After Catalyst Export 56041 847AA 1 ER0 After Catalyst Front 10 56041 848AA 1 ER0 SENSOR Oxygen After Catalyst rear 11 5602 7873 1 EP0 SENSOR Coolant Temperature ER0 Sensors 4 0L Engine Figure 008 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32...

Page 108: ... Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 109: ...re 008 620 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this mo...

Page 110: ...743AA 1 ER0 DBB w European III Emission 56041 744AA 1 ER0 DBB w Leaded Fuel Emission 56041 746AA 1 ER0 DG0 w U S 50 States Emission 56041 748AA 1 ER0 DG0 w European III Emission 56041 749AA 1 ER0 DG0 w Leaded Fuel Emission 2 SCREW 0 190 16x1 75 NOT SERVICED 3 COVER Module NOT SERVICED Single Board Engine Controllers JTEC Module Figure 008 705 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRA...

Page 111: ...WITCH A C and Heater Vacuum 5013 832AA 1 With Air Cinditioning 5013 833AA 1 Without Air Cinditioning 9 SWITCH Clutch Starter Interlock 5600 9047 1 J DBB 1 U DBB 10 4671 336 1 SWITCH Stop Lamp 11 SWITCH Speed Control 56007 530AD 1 Right 56007 531AD 1 Left 12 5212 7960 1 SWITCH Parking Brake 13 56010 301AA 1 J SWITCH Passenger Airbag Disarm 14 56006 315AB 1 SWITCH Anti Lock Brake Accelarat 15 55315 ...

Page 112: ...1 EP0 DDQ SWITCH Back Up Lamp 4 J813 4473 1 EP0 DG0 SWITCH Transfer Case Mode ER0 5 56027 906AB 1 U EP0 SWITCH Power Steering 6 5011 214AA 1 SWITCH Blower Control Switches Drivetrain Figure 008 810 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 S...

Page 113: ...gler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 114: ...RANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP IND...

Page 115: ...ACKET Battery Hold Down 11 6025 007 2 NUT AND WASHER Hex 312 18 12 WIRING Battery 56041 445AE 1 J EP0 56041 446AE 1 J ER0 56041 447AE 1 U EP0 56041 448AE 1 U ER0 13 55176 426AB 1 PROTECTOR Wiring 14 4641 780 1 STRAP Tie Battery Tray Cables Figure 008 1005 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Au...

Page 116: ...Hex M5x 80 7 RETAINER Headlamp Bulb 4874 378 1 J 1 U 8 0154 905AA 1 J BULB H6024BL For Use w 7 Round Headlamp 9 SEAT Headlamp Serviced in Item 5 Headlamp NOT SERVICED 10 BEZEL Headlamp 5505 5046 1 Chrome Right 5505 5047 1 Chrome Left 11 J400 0141 4 NUT Square 286x 355 Right or Left 12 6035 977AA 4 SCREW Tapping 164 18x 625 13 LAMP Side Marker 55155 628AB 1 J Right 55155 629AB 1 J Left 14 LAMP Side...

Page 117: ... RETAINER Fog Lamp Bulb 25 4874 382 1 J ACTUATOR Headlamp 26 55155 764AB 1 BRACKET License Plate Export 27 6030 441 2 J PIN Retainer 28 SCREW M6X1 00X16 00 NOT SERVICED 29 NUT M6x1 00 NOT SERVICED Lamps Front Figure 008 1105 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ...

Page 118: ...AF 2 J LAMP Fog 15 0153 622 1 BULB P 25 1 16 4864 772 1 LENS Fog Lamp 17 5600 9056 1 CLAMP Contact Button CHMSL Contact Button 18 0154 631 3 SCREW Pan Head 190 16x 5 19 SCREW M6x1x20 NOT SERVICED 20 NUT M6x1 00 NOT SERVICED 21 SCREW M6X1 00X16 00 NOT SERVICED 22 4687 558 2 SWITCH Door Ajar Lamps Rear Figure 008 1110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangle...

Page 119: ...e Courtesy Figure 008 1115 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated ...

Page 120: ... Panel Cluster 7 5013 829AA 1 BULB Heater and A C Control Bulbs Sockets Figure 008 1120 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY...

Page 121: ...843AA 1 J ER0 w ABS w U S 50 State Emission 56041 844AA 1 J ER0 w o ABS w U S 50 State Emission 2 5300 8550 1 ER0 CLIP 3 5601 8581 1 ER0 DBB STRAP Tie Wiring Clip 4 WIRING Transmission Jumper 56010 212AB 1 DG0 56010 211AD 1 DDD 1 DBB 5 5600 9433 2 CAP Screw Cover 6 56044 085AA 1 PLUG Oxygen Sensor 7 NUT AND WASHER 312 18 NOT SERVICED Wiring Engine Related Parts Figure 008 1205 May 2 2002 JEEP WRAN...

Page 122: ...tribution Center 4 SCREW M6 3x1 81x20 Tapping M6 3x1 81x20 00 Not Serv NOT SERVICED 5 WIRING Headlamp 56009 921AC 1 J EP0 with Foglamp ER0 56010 278AE 1 J EP0 without Foglamp ER0 56010 280AE 1 EP0 Europe ER0 6 BRACKET Wiring Harness 56009 901AA 1 U Battery Engine 56019 684AB 1 U Side Cowl 56019 685AB 1 J Side Cowl Wiring Headlamp Dash Panel Figure 008 1305 May 2 2002 JEEP WRANGLER TJ SERIES LINE B...

Page 123: ...2 077AA 1 FUSE CARTRIDGE 40 Amp 7 4607 084AB 1 FLASHER Wiring Instrument Panel Fuses Figure 008 1405 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LIN...

Page 124: ... 190 16x 625 8 55217 194AB 1 COVER Wiring Protector 9 55352 706AA 1 H L COVER Wiring Protector 10 5600 9085 1 WIRING Rear Bumper 11 56009 377AB 1 WIRING Hardtop 12 WIRING Air Conditioning Module 4874 085 1 U 1 J 13 56009 924AB 1 J EP0 WIRING Leak Detection Pump Jumper ER0 14 56009 896AA 1 WIRING Soundbar Adapter 15 56009 939AA 1 WIRING Jumper 16 56009 333AB 3 CLIP Wire Attaching Clip 17 56009 338A...

Page 125: ...ION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 126: ...ISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 127: ...56041 476AA 1 ER0 7 5300 8702 1 EP0 BRACKET Ignition Coil 8 6102 146AA 4 ER0 SCREW AND WASHER Ignition Coil Mounting Spark Plugs Cables Coil Figure 008 1905 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual ...

Page 128: ...ion Title Group Fig No Instrument Panel Instrument Panel Fig 08A 110 Instrument Panel Cluster Instrument Cluster Fig 08A 210 Radio Antenna and Speakers Radio Fig 08A 315 Antenna Fig 08A 320 Speakers Fig 08A 325 Consoles Consoles Full Mini Fig 08A 410 May 2 2002 ...

Page 129: ...ocker NOT REQUIRED 12 GLOVE BOX Instrument Panel 5DP56 LAZAC 1 AZ 5DP56 RK5AC 1 KG 13 STRAP Glove Box Door Stop 5503 7355 1 U 1 J 14 LATCH Glovebox 5EM2 8LAZ 1 AZ 5EM2 8RK5 1 KG 15 5503 7225 2 BUMPER Glove Box Door 16 HANDLE Grab I Panel 5DP5 2LAZ 1 U AZ I Panel 1 J AZ I Panel 5DP5 2RK5 1 U KG I Panel 1 J KG I Panel 17 HANDLE Grab Bezel Only 5EE1 1LAZ 1 U AZ Bezel Only 1 J AZ Bezel Only 5EE1 1RK5 ...

Page 130: ...g Heater Air I Panel Center Agate 29 6503 175 5 CLIP Quarter Panel I Panel 30 FILLER I P To A Pillar FILLER Gap Serviced in Item 5 NOT SERVICED 31 FILLER I P To A Pillar FILLER Gap Serviced In Item 9 NOT SERVICED 32 4685 536 1 KNOB AND ELEMENT Cigar Lighter 33 56007 314AD 1 BEZEL Cigar Lighter Bezel plug Switch Cigar Lighter 34 PLUG Switch Opening 5600 7329 1 without Heated Backlite 5600 7330 1 wi...

Page 131: ...NSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 132: ...er 7 4874 349 5 BULB AND SOCKET 8 L000 PC74 1 BULB PC74 Instrument Cluster Figure 08A 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESC...

Page 133: ...FM Cassette with CD Control RBA 5 4859 504AD 1 RADIO FM MW LW RDS and Cassette RBL 6 5600 9159 1 STRAP Ground Radio Rear 7 5600 9160 1 STRAP Ground Engine Frame 8 5600 9161 1 STRAP Ground Engine Body Hood 9 56038 592AA 1 BRACKET Audio Equipment RBR Radio Figure 08A 315 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD...

Page 134: ...VICED Antenna Figure 08A 320 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this mode...

Page 135: ...rs Figure 08A 325 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETU...

Page 136: ...est Lid 10 STRIKER Console Lid Catch Serviced in Console NOT SERVICED 11 55315 051AA 2 BUMPER Glove Box Door 12 56047 002AA 1 J BEZEL Floor Console Passenger Airbag Disarm 13 56010 301AA 1 SWITCH Passenger Airbag Disarm 14 5012 482AA AR COVER Switch Opening 15 55315 001AA 1 J LABEL Air Bag Warning 16 55315 000AB 1 J PLUG Cover With Tether 17 BIN Storage 55315 040AA 1 Full Console Rear No Compact D...

Page 137: ... Illustration Title Group Fig No Engine Mounting Engine Mounting Front 2 5 EPE Fig 009 110 Engine Mounting Rear 2 5 EPE Fig 009 120 Engine Mounting Front 4 0 ERH Fig 009 130 Engine Mounting Rear 4 0 ERH Fig 009 140 May 2 2002 ...

Page 138: ...e Lock 375 16 8 6502 137 2 BOLT Hex Flange Head M10x1 50x35 9 6502 696 2 NUT Hex Flange Lock M10x1 5 Engine Mounting Front 2 5 EPE Figure 009 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Tr...

Page 139: ...SERVICED 7 WASHER NOT SERVICED 8 BRACKET Transmission Mount 5205 8863 1 DG0 5205 8618 1 EP0 DD0 Engine Mounting Rear 2 5 EPE Figure 009 120 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DB...

Page 140: ... Flange Head M10x1 50x35 7 6502 696 2 NUT Hex Flange Lock M10x1 5 Engine Mounting Front 4 0 ERH Figure 009 130 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMB...

Page 141: ...5 00 NOT SERVICED 7 WASHER NOT SERVICED 8 5205 8863 1 DG0 BRACKET Transmission Mount Engine Mounting Rear 4 0 ERH Figure 009 140 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Tr...

Page 142: ...iston and Drive Plate Crankshaft Piston and Torque Converter 2 5 EPE Fig 2 5L4 410 Camshafts Valves Camshaft and Valves 2 5 EPE Fig 2 5L4 510 Timing Belt and Cover Timing Cover 2 5 EPE Fig 2 5L4 610 Engine Oiling Engine Oiling 2 5 EPE Fig 2 5L4 710 Manifolds Manifold Intake and Exhaust 2 5 EPE Fig 2 5L4 810 Crankcase Ventilation Crankcase Ventilation 2 5 EPE Fig 2 5L4 910 May 2 2002 ...

Page 143: ...6035 516 4 EP0 STUD Double Ended 50 13 437 14x6 00 11 53010 428AB 1 EP0 COVER Cylinder Head 12 6035 566 1 EP0 BOLT Hex Flange Head 250 20x1 00 13 6035 968AA 10 EP0 STUD 250 20x2 00 14 5302 0555 1 EP0 CAP Oil Filler 15 SEALANT RTV RTV Sealant NOT SERVICED Cylinder Head 2 5 EPE Figure 2 5L4 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0...

Page 144: ...G Cylinder Block Oil Hole 8 J400 6953 1 EP0 DOWEL Block To Cylinder Head 9 J324 1332 1 EP0 DOWEL Clutch Housing To Block 10 4641 780 3 EP0 STRAP Tie ER0 11 5601 6834 1 EP0 CORD Engine Block Heater ER0 12 8230 0749 1 EP0 HEATER KIT Engine Block 13 4713 023AC 1 EP0 GASKET PACKAGE Engine Cylinder Block 2 5 EPE Figure 2 5L4 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J...

Page 145: ...e ER0 18 83500 300AB 4 EP0 BEARING KIT Connecting Rod Standard 19 83501 397AB AR EP0 BEARING KIT Connecting Rod 001 Undersize ER0 20 83500 301AB AR EP0 BEARING PACKAGE Connecting Rod 010 Undersize ER0 21 PISTON PIN AND ROD 4798 329AC 4 EP0 B Size 3 8746 4798 330AC 4 EP0 C Size 3 8750 4798 331AC 4 EP0 D Size 3 8754 4798 332AC 4 EP0 E Size 3 8758 4798 333AC 4 EP0 F Size 3 8762 22 PIN Piston Serviced...

Page 146: ... 2 5 EPE Figure 2 5L4 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this...

Page 147: ...PUSH ROD Valve 11 4740 269 8 EP0 TAPPET Valve 12 J045 6384 1 EP0 DOWEL Camshaft Sprocket 13 J323 6513 4 EP0 BRIDGE Rocker Arm 14 J324 2393 8 EP0 ROCKER ARM Valve 15 J323 5090 8 EP0 PIVOT Rocker Arm Camshaft and Valves 2 5 EPE Figure 2 5L4 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wra...

Page 148: ...ter 10 6035 893 5 EP0 BOLT Hex ER0 11 6035 894 2 EP0 SCREW ER0 12 6035 895 1 EP0 SCREW 13 5302 0222 1 EP0 COVER Timing Belt 14 3300 4681 1 EP0 SEAL Front Main Crankshaft Timing Cover 2 5 EPE Figure 2 5L4 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Te...

Page 149: ...6034 734 6 EP0 BOLT Double Stud Hex 250 20x1 437 250 20 x 700 18 6034 733 1 EP0 STUD 312 18 250 20x1 680 19 J317 2332 1 EP0 GASKET Oil Pump ER0 20 5281 090 1 EP0 FILTER Engine Oil ER0 21 5300 7563 1 EP0 CONNECTOR Oil Filter ER0 22 J027 1448 1 EP0 PIN Roll 5 32 x 1 00 23 5302 0560 1 EP0 PAN Engine Oil 24 53010 444AB 1 EP0 INDICATOR Engine Oil Level 25 6035 664 1 EP0 STUD 312 18x1 560 ER0 26 5301 03...

Page 150: ...375 24x1 75 ER0 9 3300 3332 2 EP0 SPACER Exhaust Manifold 10 4854 194 1 EP0 FITTING Vacuum 11 6036 045AA 1 EP0 BOLT AND RETAINER Hex Head ER0 Manifold Intake and Exhaust 2 5 EPE Figure 2 5L4 810 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd ...

Page 151: ... Crankcase Ventilation 2 5 EPE Figure 2 5L4 910 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE ENGINE TRANS DESCRIPTION AR Use as required Non ill...

Page 152: ...ston and Torque Converter Crankshaft Piston and Torque Converter 4 0 ERH Fig 4 0L 410 Camshafts Valves Camshaft and Valves 4 0 ERH Fig 4 0L 510 Timing Belt and Cover Timing Cover 4 0 ERH Fig 4 0L 610 Engine Oiling Engine Oiling 4 0 ERH Fig 4 0L 710 Manifolds Manifold Intake and Exhaust 4 0 ERH Fig 4 0L 810 Crankcase Ventilation Crankcase Ventilation 4 0 ERH Fig 4 0L 910 May 2 2002 ...

Page 153: ...10 5302 0323 1 ER0 COVER Cylinder Head 11 6035 968AA 7 ER0 STUD 250 20x2 00 12 6035 566 8 ER0 BOLT Hex Flange Head 250 20x1 00 13 4777 536 1 ER0 CAP Oil Filler 14 53020 758AC 1 ER0 GASKET Valve Cover 15 53020 598AB 15 ER0 SLEEVE Torque Limiter 16 53010 424AB 15 ER0 GROMMET Insulator Cylinder Head 4 0 ERH Figure 4 0L 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wra...

Page 154: ...AP Tie ER0 10 0152 474 14 ER0 NUT Hex Flange Lock 375 16 11 8220 1506 1 ER0 HEATER PACKAGE Engine Block 12 5601 6834 1 EP0 CORD Engine Block Heater ER0 13 5017 432AA 1 ER0 GASKET PACKAGE Engine Lower 14 0141 215 2 ER0 DOWEL 312 x 500 15 5302 0465 1 ER0 PLUG Cylinder Block Rubber Style Plug Cylinder Block 4 0 ERH Figure 4 0L 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Spo...

Page 155: ... Standard 20 83501 397AB AR EP0 BEARING KIT Connecting Rod 001 Undersize ER0 21 1949 765 4 J ER0 DG0 SCREW Hex Head Header Point 312 24x 44 22 5211 8257 1 ER0 DG0 PLATE Drive Plate 23 J321 4094 1 ER0 DG0 PLATE Drive Plate Backing 24 4736 596 1 ER0 DG0 TORQUE CONVERTER 25 J315 1407 6 ER0 DG0 BOLT Hex Head 50 20x 56 26 PISTON PIN AND ROD 4798 329AC 6 ER0 B Size 3 8742 4798 330AC 6 ER0 C Size 3 8746 ...

Page 156: ...uide Intake 11 J324 2393 12 ER0 ROCKER ARM Valve 12 J323 5090 12 ER0 PIVOT Rocker Arm 13 J323 6513 6 ER0 BRIDGE Rocker Arm 14 J942 5708 12 ER0 BOLT Hex Flange Head 312 18x1 25 Camshaft and Valves 4 0 ERH Figure 4 0L 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4...

Page 157: ... SCREW 9 6035 894 2 EP0 SCREW ER0 10 3300 3446 1 EP0 SNUBBER Timing Chain ER0 11 5301 0401 1 ER0 PLATE Camshaft Thrust 12 6035 975AA 2 ER0 SCREW Pan Head Timing Cover 4 0 ERH Figure 4 0L 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manu...

Page 158: ...TER Engine Oil ER0 18 5300 7563 1 EP0 CONNECTOR Oil Filter ER0 19 J027 1448 1 ER0 PIN Roll 5 32 x 1 00 20 5302 0782 1 ER0 TUBE Oil Filler 21 5301 0445 1 ER0 INDICATOR Engine Oil Level 22 53010 511AA 1 ER0 SUPPORT Engine Oil Pan 23 5301 0340 1 ER0 PAN Engine Oil 24 6034 732 14 ER0 SCREW AND WASHER Hex Head 25 20x 545 25 6034 483 3 ER0 SCREW Hex Head Coned 312 18x 875 26 6034 733 1 ER0 STUD 312 18 2...

Page 159: ...0 GASKET Intake Exhaust Manifold 9 6036 193AA 2 EP0 STUD 375 16 375 24x1 75 ER0 10 6506 546AA 2 ER0 NUT Exhaust Manifold Exhaust Manifold to Pipe Manifold Intake and Exhaust 4 0 ERH Figure 4 0L 810 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 S...

Page 160: ...0 5 4854 194 1 ER0 FITTING Vacuum 6 2946 079 2 ER0 GROMMET Crankcase Vent Crankcase Ventilation 4 0 ERH Figure 4 0L 910 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ...

Page 161: ...GROUP 11 Exhaust Illustration Title Group Fig No Exhaust System Exhaust System 2 5 EPE 4 0 ERH Fig 011 110 Heat Shields Heat Shields 2 5 EPE 4 0 ERH Fig 011 210 May 2 2002 ...

Page 162: ... 241AE 1 ER0 7 5210 1035 2 INSULATOR Exhaust 8 5201 9408 1 HANGER Muffler 9 5201 9413 1 HANGER Exhaust 10 6035 613 4 SCREW 11 4616 707 1 GASKET Exhaust 3 Bolt Flange Gasket 12 NUT Hex Flange Lock M8 Phosphate 6100 517 3 EP0 DBB 3 Bolt Flange Nut DG0 3 ER0 DBB 3 Bolt Flange Nut DG0 Exhaust System 2 5 EPE 4 0 ERH Figure 011 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport...

Page 163: ...J SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 164: ...Bumpers Illustration Title Group Fig No Frames Frame Fig 013 110 Front Bumper and Fascia Bumper Front Fig 013 210 Rear Bumper and Fascia Bumper Rear Fig 013 310 Body Hold Down Body Mounting Hardware Fig 013 510 May 2 2002 ...

Page 165: ...0L Eng 11 BRACKET Frame Rail 52058 160AB 1 J Right 52058 161AB 1 J Left 52058 160AB 1 U Right 52058 161AB 1 U Left 12 BRACKET Frame Rail 5205 8090 1 J Right 1 U Right 5205 8091 1 J Left 1 U Left 13 BRACKET Engine Mount 5205 8864 1 J Upper w 4 0L Eng Right 1 U Upper w 4 0L Eng Right 5205 8865 1 J Upper w 4 0L Eng Left 1 U Upper w 4 0L Eng Left 5205 8870 1 J Upper w 2 5L Eng Right 1 U Upper w 2 5L E...

Page 166: ...eft 1 U Left 22 CROSSMEMBER Intermediate Rear 5205 8136 1 J 1 U 23 CROSSMEMBER Rear Frame 52058 121AB 1 J 1 U 24 REINFORCEMENT Crossmember 5205 8772 1 J Right 1 U Right 5205 8773 1 J Left 1 U Left 25 BRACKET Frame Rail Frame Figure 013 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangl...

Page 167: ...1 J 1 U Frame Figure 013 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION AR Use as required Non illustrated part New th...

Page 168: ...036 060AA 4 SCREW 14 HOOK Tow 5205 9015 1 Left Front 5205 9016 1 Right Front 52059 379AB 1 Rear 15 5517 4994 1 J H L P BRACKET License Plate 16 SCREW NOT SERVICED 17 6504 662 4 RETAINER Push On 18 NUT NOT SERVICED 19 55155 667AF 1 COVER Bumper 20 52000 240AC 2 GUARD Bumper Bumper Front Figure 013 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB...

Page 169: ...4 RETAINER Push On 8 SCREW NOT SERVICED 9 3420 1686 2 BOLT Hex Flange Head M12x1 18x35 10 52059 379AB 1 HOOK Tow Bumper Rear Figure 013 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DB...

Page 170: ...x Flange Head 50 13x3 75 NOT SERVICED Body Mounting Hardware Figure 013 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION...

Page 171: ...May 2 2002 ...

Page 172: ...014 330 Fuel Lines Rear 4 0 ERH Fig 014 340 Fuel Rail Fuel Injection System 2 5 EPE 4 0 ERH Fig 014 410 Fuel Pump and Sending Unit Fuel Module 2 5 EPE 4 0 ERH Fig 014 510 Throttle Body Throttle Body 2 5 EPE 4 0 ERH Fig 014 610 Throttle Controls Throttle Controls 2 5 EPE 4 0 ERH Fig 014 710 Air Cleaner Air Cleaner 2 5 EPE 4 0 ERH Fig 014 810 Speed Control Speed Control 2 5 EPE 4 0 ERH Fig 014 1010 ...

Page 173: ... With Sales Code XEE 8 J400 3587 2 NUT Hex Fuel Tank 2 5 EPE 4 0 ERH Figure 014 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENG...

Page 174: ...D 1 EP0 HOSE Fuel Filler U S Export and ER0 Leaded Fuel 9 J320 3077 1 EP0 CLAMP Hose ER0 10 52100 033AD 1 EP0 HOSE Fuel Tank Vent U S Export and ER0 Leaded Fuel 11 0153 832 4 SCREW 190 16x1 00 12 5600 9161 1 STRAP Ground Fuel Filler Tube 2 5 EPE 4 0 ERH Figure 014 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD ...

Page 175: ...el Line Serviced in Fuel Bundle NOT SERVICED Fuel Lines Front 2 5 EPE Figure 014 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY EN...

Page 176: ... HOSE Fuel And Vapor 25 Foot Roll 3 16 NOT SERVICED 7 52100 185AB 1 EP0 HOSE Fuel Vapor ER0 Fuel Lines Rear 2 5 EPE Figure 014 320 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual ...

Page 177: ...14 330 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model ...

Page 178: ... HOSE Fuel And Vapor 25 Foot Roll 3 16 NOT SERVICED 7 52100 185AB 1 EP0 HOSE Fuel Vapor ER0 Fuel Lines Rear 4 0 ERH Figure 014 340 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual ...

Page 179: ...018 781AA 1 EP0 Diagnostic Port 1 ER0 Diagnostic Port Fuel Injection System 2 5 EPE 4 0 ERH Figure 014 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER Q...

Page 180: ...l Module Serviced in Module Assembly NOT SERVICED Fuel Module 2 5 EPE 4 0 ERH Figure 014 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES...

Page 181: ...1 EP0 GASKET Throttle Body ER0 Throttle Body 2 5 EPE 4 0 ERH Figure 014 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRAN...

Page 182: ... 112 1 EP0 DG0 SCREW AND WASHER 375 16x1 00 ER0 10 52078 723AB 1 EP0 DG0 LEVER Throttle Valve ER0 11 52078 102AB 1 EP0 DBB SPRING Throttle Return ER0 12 5207 8987 1 J ER0 GUIDE Accelerator Cable 13 6100 047 1 EP0 NUT AND WASHER Hex Nut Coned Washer M6 x 1 00 Throttle Controls 2 5 EPE 4 0 ERH Figure 014 710 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 9...

Page 183: ...lve 8 6101 444 3 EP0 NUT AND WASHER Hex M6x1 0 Air ER0 Cleaner Mounting Nut Air Cleaner 2 5 EPE 4 0 ERH Figure 014 810 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART I...

Page 184: ...69 979 1 J 1 U 7 HARNESS Speed Control Vacuum 53013 010AA 1 J 53013 063AA 1 U Speed Control 2 5 EPE 4 0 ERH Figure 014 1010 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans P...

Page 185: ...1 U EP0 ER0 6 PIN Accelerator Pedal Mtg 5207 9019 1 J EP0 ER0 1 U EP0 ER0 Accelerator Pedal 2 5 EPE 4 0 ERH Figure 014 1110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans P...

Page 186: ...GROUP 16 Propeller Shafts and U Joints Illustration Title Group Fig No Propeller Shaft Propshaft Front and Rear Fig 016 110 May 2 2002 ...

Page 187: ...3 2 STRAP Prop Shaft 5 J400 6928 4 BOLT Mounting 6 6036 147AA 4 BOLT 312 24x1 170 Mounting 7 YOKE Drive Shaft J813 0296 1 ER0 DBB 1 EP0 DDQ 1 EP0 DG0 ER0 8 SHAFT Drive 52098 377AD 1 ER0 DBB Front 52098 378AC 1 EP0 DDQ Front 1 EP0 DG0 Front ER0 9 BOOT Driveshaft 5012 793AA 1 ER0 DBB 1 EP0 DDQ 1 EP0 DG0 ER0 10 YOKE Drive Shaft Propshaft Front and Rear Figure 016 110 May 2 2002 JEEP WRANGLER TJ SERIE...

Page 188: ...J SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 189: ...GROUP 17 Rear Suspension Illustration Title Group Fig No Rear Suspension Suspension Rear with Shocks Springs and Track Bar Fig 017 110 Rear Stabilizer Stabilzer Rear Fig 017 210 May 2 2002 ...

Page 190: ... 6505 467AA 1 SCREW Truss Head M12x1 75x80 Track Bar to Axle 14 SPRING Rear Coil 5208 9102 1 ZAT ZNT 5208 9103 1 ZAU ZNU 5208 9104 1 ZAV ZNV 52090 105AA 1 ZAW ZNW 15 5208 7866 2 ISOLATOR Spring Lower 16 5208 7992 2 BUMPER Jounce 17 6100 402 2 BOLT Hex Head M10x35 Jounce Bumper Cup Mounting 18 5208 7635 2 CUP Jounce Bumper 19 5208 7832 2 ISOLATOR Spring Coil Spring Rear Upper 20 6503 652 1 J NUT AN...

Page 191: ...9 6503 648 2 NUT AND RETAINER Hex Flange Lock m8x1 25 Sway Bar Link to Frame Stabilzer Rear Figure 017 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER Q...

Page 192: ...Column Steering Upper and Lower Fig 019 210 Steering Gear Gear Power Steering Fig 019 310 Steering Linkage Linkage and Damper Fig 019 410 Power Steering Pump Pump Power Steering Fig 019 510 Power Steering Hoses Hoses and Reservoir 2 5L Engine Fig 019 710 Hoses and Reservoir 4 0L Engine Fig 019 720 May 2 2002 ...

Page 193: ... 1 AIR BAG Driver 5 4798 182 1 COVER Air Bag Module Includes Horn Switch 6 6505 656AA 1 SCREW Hex Flange Head M10x1 5x35 Steering Wheel Mounting 7 CLOCKSPRING 56047 103AB 1 56047 105AB 1 NHM 8 6503 262 2 SCREW Hex Flange Head M6x1 00x20 00 Air Bag Mounting 9 5600 9437 1 WIRING Steering Wheel NHM 10 55314 966AB 1 LABEL Airbag ABB Wheel Steering Figure 019 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE...

Page 194: ... 926AA 3 SCREW Hex Flange Head M10x1 5x40 Upper Intermediate Shaft to Lower Intermediate shaft 11 6504 153 2 SCREW AND WASHER Hex Head M10x1 5x35 Intermediate Shaft Bracket to Frame 12 BRACKET Intermediate Shaft 5205 8841 1 J ER0 5205 8854 1 U ER0 5205 8855 1 J EP0 52058 856AB 1 U EP0 13 6100 516 2 NUT Hex Flange Lock M6 Phosphate Intermediate Shaft Bracket Attaching 14 SHAFT Intermediate 5207 880...

Page 195: ... 1 J 52089 079AC 1 U 6 SEAL KIT Steering gear end plug 3893 557 1 J 1 U 7 4886 349AA 1 U SEAL KIT Steering gear adjuster plug Gear Power Steering Figure 019 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Man...

Page 196: ...ox Assembly NOT SERVICED 8 TUBE Tie Rod 5203 7536 1 J Drag Link Adjuster 5200 5742 1 U Drag Link Adjuster 9 SOCKET 5200 5739 1 J Drag Link Inner 1 U Drag Link Inner 10 SOCKET Tie Rod Outer 5200 5741 1 J 1 U 11 TUBE Tie Rod 5208 7674 1 J 5200 5743 1 U 12 SOCKET Tie Rod Inner 5200 5740 1 J 1 U 13 SOCKET Drag Link Outer 5208 7887 1 J 5200 6582 1 U Linkage and Damper Figure 019 410 May 2 2002 JEEP WRA...

Page 197: ... 2537 833 1 ER0 SPRING Power Steering Pump Flow 7 4778 797AB 1 ER0 SEAL Power Steering Pump 8 5066 223AA 1 ER0 KIT Pump Assembly Service 9 5066 224AA 1 ER0 KIT Reservior Service Pump Power Steering Figure 019 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Pow...

Page 198: ...red 10 HOSE Power Steering Pressure 52088 548AB 1 J EP0 52087 825AB 1 U EP0 11 3420 1888 1 U SCREW Hex Head Power Steering Hose Bracket to Frame 12 4486 273 1 U BRACKET Power Steering Hose Pressure and Return Reservior to Pump 13 SWITCH Power Steering 56027 906AB 1 J EP0 1 U EP0 14 6035 358 1 U CLIP Oil Cooler Tube 15 5200 2044 1 U CLIP Tube Power Steering Line to Frame Hoses and Reservoir 2 5L En...

Page 199: ...888 1 U SCREW Hex Head Power Steering Hose Bracket to Frame 8 6035 358 1 U CLIP Oil Cooler Tube 9 5200 2044 1 U CLIP Tube Power Steering Line to Frame 10 4486 273 1 U BRACKET Power Steering Hose Pressure and Return Reservior to Pump Hoses and Reservoir 4 0L Engine Figure 019 720 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Te...

Page 200: ...ump Oil Pump 30RH DGD Fig 30RH 310 Gear Train Clutch Front and Rear 30RH DGD Fig 30RH 410 Output Shaft 30RH DGD Fig 30RH 420 Bands Reverse and Kickdown Bands 30RH DGD Fig 30RH 510 Governor Governor 30RH DGD Fig 30RH 610 Valve Body Valve Body 30RH DGD Fig 30RH 710 Servos 30RH DGD Fig 30RH 720 Parking Sprag 30RH DGD Fig 30RH 730 Gearshift Controls Gearshift Controls 30RH DGD Fig 30RH 1230 May 2 2002...

Page 201: ...388AB Converter K6501099 Bolts Transmisson 30RH DGD Figure 30RH 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION...

Page 202: ... Safety Back Up 15 2466 954 1 DGD GASKET Transmission Case 16 6036 141AA 1 DGD SCREW 17 6033 879 1 DGD NUT Inverted Flare 62 18 18 5202 8629 1 DGD CONNECTOR Oil Cooler Tube 375 Tube x 25 Thread 19 4505 098 1 DGD SEAL Manual Shift Valve 1 25 OD 20 0124 934 1 DGD NUT Hex Jam 50 20 21 5211 8802 1 DGD PAN Transmission Oil 22 4723 548 14 DGD SCREW AND WASHER Hex Head 312 18x 625 23 5211 8408 1 DGD COVE...

Page 203: ... LOCK WASHER NOT SERVICED 12 0179 815 6 DGD SCREW Hex Head 312 18x 687 13 5211 8266 1 DGD GASKET Transmission Oil Pump 14 4028 545 1 DGD BUSHING Reaction Shaft 15 4471 874 2 DGD SEAL Ring Reaction Support 2 1 16 O D 16 4617 786 1 DGD THRUST WASHER Front Clutch 17 6023 943 6 DGD SCREW AND WASHER Hex Flange Head 312 18x1 375 Oil Pump 30RH DGD Figure 30RH 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE B...

Page 204: ...1 4617 786 1 DGD THRUST WASHER Front Clutch 22 4713 880 3 DGD DISC Clutch 23 4130 761 1 DGD SNAP RING 24 4539 121 1 DGD SNAP RING Rear Clutch 076 25 4539 122 1 DGD SNAP RING Rear Clutch 098 26 4539 123 1 DGD SNAP RING Rear Clutch 095 27 4539 124 1 DGD SNAP RING Rear Clutch 107 28 4617 176 1 DGD PLATE Transmission Clutch Reaction 29 1942 403AB 2 DGD PLATE Clutch Separator 30 2466 281 1 DGD PLATE Cl...

Page 205: ... Transmission Module 17 4617 320 1 DGD MAINSHAFT Transmission 18 1942 439 1 DGD SNAP RING Sun Gear Shell 19 3681 935 1 DGD THRUST WASHER Planetary Carrier 20 4431 438 1 DGD CARRIER Planetary Pinion 21 3743 184 1 DGD GEAR Rear Annulus 22 3515 501 1 DGD SUPPORT Annulus Gear 23 1942 444 1 DGD SNAP RING 24 6033 480 1 DGD SNAP RING Reverse Drum 25 6033 616 5 DGD SCREW Hex Flange Head 25 28x 875 26 4637...

Page 206: ...Reverse 9 6036 141AA 1 DGD SCREW 10 PLUG NOT SERVICED 11 2125 067 1 DGD LEVER Kickdown 12 4531 181 1 DGD SHAFT Band Lever 13 3515 084 1 DGD STRUT Kickdown Band 14 4617 849 1 DGD BAND Kickdown 15 0124 934 1 DGD NUT Hex Jam 50 20 Bands 30RH DGD Figure 30RH 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd...

Page 207: ...8 14 6034 788 2 DGD BOLT Hex Head 25 20x1 33 15 6027 271 1 DGD SNAP RING Governor 1 156 16 1556 082 1 DGD SHAFT Governor 17 4617 064 1 DGD VALVE Governor 18 3743 519 1 DGD FILTER Transmission Governor 19 4617 799 1 DGD SPACER Output Shaft 20 6025 668 1 DGD SNAP RING 1 150 Free Diameter 21 4130 537 1 DGD BEARING Output Shaft 22 6032 739 1 DGD O RING Output Shaft Bearing Transmission 23 6025 668 1 D...

Page 208: ...LEVER Manual Valve 14 4505 098 1 DGD SEAL Manual Shift Valve 1 25 OD 15 3681 227 1 DGD LEVER Throttle Valve 16 3878 313 1 DGD SCREEN Transmission Regulator Valve 17 3515 996 1 DGD FILTER Valve Body 18 6033 826 3 DGD SCREW AND WASHER Oil Filter Mounting Fillester Head 190 24x2 500 19 4130 492 1 DGD SPRING Switch Valve 20 BRACKET NOT SERVICED 21 6030 609 1 DGD SCREW Cap Head Lock 312 24x1 25 22 SCRE...

Page 209: ...1 8741 1 DGD PLUG Reverse Servo Piston 14 3743 580 1 DGD SPRING Reverse Servo Piston 15 4202 864 1 DGD SEAL Reverse Servo Piston 16 5211 8744 1 DGD PISTON Reverse Servo 17 6027 153 1 DGD SNAP RING 435 ID 18 4531 259 1 DGD SPRING Transmission Accumulator 19 3743 013 1 DGD SEAL Piston Accumulator 20 3743 650 1 DGD PISTON Accumulator 21 3743 010 1 DGD SEAL Piston Accumulator 22 6031 410 1 DGD O RING ...

Page 210: ...ng Sprag 6 2466 906 1 DGD ROD Parking Sprag 7 SPRING Parking Sprag Return NOT SERVICED 8 6035 256 1 DGD SNAP RING Rod Parking Sprag 30RH DGD Figure 30RH 730 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual ...

Page 211: ...5115 570AB 1 J DG0 55115 571AB 1 U DG0 8 5210 4144 1 DG0 CABLE Park Interlock 9 SEAL Shift Housing 5300 0659 1 J DG0 1 U DG0 RHD 10 HOUSING Shift Lever 52078 551AB 1 J DG0 52078 841AB 1 U DG0 11 5210 4142 1 DG0 CABLE Shift 12 5300 0704 1 DG0 COVER Gearshift 13 J400 1701 9 DBB SCREW Hex Self Tapping 19 16x 50 14 4641 780 1 EP0 DG0 STRAP Tie ER0 15 5207 8255 1 DG0 BRACKET Shift Cable 16 SCREW AND WA...

Page 212: ...Pump Oil Pump 32RH DGG Fig 32RH 310 Gear Train Clutch Front and Rear 32RH DGG Fig 32RH 410 Output Shaft 32RH DGG Fig 32RH 420 Bands Reverse and Kickdown Bands 32RH DGG Fig 32RH 510 Governor Governor 32RH DGG Fig 32RH 610 Valve Body Valve Body 32RH DGG Fig 32RH 710 Servos 32RH DGG Fig 32RH 720 Parking Sprag 32RH DGG Fig 32RH 730 Gearshift Controls Gearshift Controls 32RH DGG Fig 32RH 1230 May 2 200...

Page 213: ...6596 Converter K1949765 Bolts Transmission 32RH DGG Figure 32RH 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION...

Page 214: ...ral Safety Back Up 14 2466 954 1 DGG GASKET Transmission Case 15 6036 141AA 1 DGG SCREW 16 5202 8629 1 DGG CONNECTOR Oil Cooler Tube 375 Tube x 25 Thread 17 4505 098 1 DGG SEAL Manual Shift Valve 1 25 OD 18 0124 934 1 DGG NUT Hex Jam 50 20 19 5211 8802 1 DGG PAN Transmission Oil 20 4723 548 14 DGG SCREW AND WASHER Hex Head 312 18x 625 21 52118 136AB 1 ER0 DG0 COVER Converter 22 6035 031 3 ER0 DG0 ...

Page 215: ...BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 216: ...ody Check NOT SERVICED 12 0179 815 6 DGG SCREW Hex Head 312 18x 687 13 5211 8266 1 DGG GASKET Transmission Oil Pump 14 4028 545 1 DGG BUSHING Reaction Shaft 15 4471 874 2 DGG SEAL Ring Reaction Support 2 1 16 O D 16 4617 786 1 DGG THRUST WASHER Front Clutch 17 6023 943 6 DGG SCREW AND WASHER Hex Flange Head 312 18x1 375 Oil Pump 32RH DGG Figure 32RH 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY...

Page 217: ... Shaft 21 4505 189 1 DGG INPUT SHAFT Transmission 22 4713 880 4 DGG DISC Clutch 23 4130 761 1 DGG SNAP RING 24 4539 121 1 DGG SNAP RING Rear Clutch 076 25 4539 123 1 DGG SNAP RING Rear Clutch 095 26 4539 122 1 DGG SNAP RING Rear Clutch 098 27 4539 124 1 DGG SNAP RING Rear Clutch 107 28 4617 176 1 DGG PLATE Transmission Clutch Reaction 29 1942 403AB 3 DGG PLATE Clutch Separator 30 2466 281 1 DGG PL...

Page 218: ...N H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 219: ...ansmission Module 16 4617 320 1 DGG MAINSHAFT Transmission 17 1942 439 1 DGG SNAP RING Sun Gear Shell 18 3681 935 1 DGG THRUST WASHER Planetary Carrier 19 4431 438 1 DGG CARRIER Planetary Pinion 20 3743 184 1 DGG GEAR Rear Annulus 21 3515 501 1 DGG SUPPORT Annulus Gear 22 1942 444 1 DGG SNAP RING 23 6033 480 1 DGG SNAP RING Reverse Drum 24 6033 616 5 DGG SCREW Hex Flange Head 25 28x 875 25 4637 95...

Page 220: ...0124 934 1 DGG NUT Hex Jam 50 20 9 6036 141AA 1 DGG SCREW 10 PLUG NOT SERVICED 11 2124 666 1 DGG LEVER Kickdown 12 4531 181 1 DGG SHAFT Band Lever 13 3515 084 1 DGG STRUT Kickdown Band 14 4617 849 1 DGG BAND Kickdown Bands 32RH DGG Figure 32RH 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE ...

Page 221: ...14 4617 064 1 DGG VALVE Governor 15 6027 271 1 DGG SNAP RING Governor 1 156 16 3743 519 1 DGG FILTER Transmission Governor 17 4617 799 1 DGG SPACER Output Shaft 18 6025 668 1 DGG SNAP RING 1 150 Free Diameter 19 4130 537 1 DGG BEARING Output Shaft 20 6032 739 1 DGG O RING Output Shaft Bearing Transmission 21 6031 613 4 DGG BOLT Hex Head 25 20x 68 22 4883 956AC 1 DGG GASKET AND SEAL PACKAGE Governo...

Page 222: ... 208 2 DGG SNAP RING 11 2538 062 1 DGG WASHER Manual Valve Lever 12 2466 548 1 DGG SEAL Valve Lever Shift 13 4617 439 1 DGG LEVER Manual Valve 14 4505 098 1 DGG SEAL Manual Shift Valve 1 25 OD 15 52078 723AB 1 EP0 DG0 LEVER Throttle Valve ER0 16 3878 313 1 DGG SCREEN Transmission Regulator Valve 17 3515 996 1 DGG FILTER Valve Body 18 6033 826 3 DGG SCREW AND WASHER Oil Filter Mounting Fillester He...

Page 223: ...AL Reverse Servo Piston 14 2801 274 1 DGG SPRING Reverse Servo Piston 15 52118 740AB 1 DGG PLUG Reverse Servo Piston 16 2801 274 1 DGG SPRING Reverse Servo Piston 17 2464 463 1 DGG RETAINER Transmission Rear Clutch 18 2464 464 1 DGG SNAP RING 19 3515 114 1 DGG SPRING Accumulator 20 3743 013 1 DGG SEAL Piston Accumulator 21 3743 650 1 DGG PISTON Accumulator 22 3743 010 1 DGG SEAL Piston Accumulator...

Page 224: ...SHAFT Parking Sprag 6 2466 906 1 DGG ROD Parking Sprag 7 SPRING NOT SERVICED 8 6035 256 1 DGG SNAP RING Rod Parking Sprag 32RH DGG Figure 32RH 730 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto T...

Page 225: ...rlock 9 SEAL NOT SERVICED 10 52078 551AB 1 J DG0 HOUSING Shift Lever 11 5210 4142 1 DG0 CABLE Shift 12 5300 0704 1 DG0 COVER Gearshift 13 J400 1701 11 DG0 SCREW Hex Self Tapping 19 16x 50 14 4641 780 1 STRAP Tie 15 5207 8255 1 DG0 BRACKET Shift Cable 16 BOLT NOT SERVICED 17 52079 168AB 1 EP0 DG0 LEVER Manual Control ER0 18 52078 723AB 1 EP0 DG0 LEVER Throttle Valve ER0 19 6028 114 1 DG0 NUT Hex 43...

Page 226: ...Fig No Transmission Assembly Transmission DDD Fig 3550 110 Case and Extension Case and Extension DDD Fig 3550 210 Gear Train Gear Train DDD Fig 3550 410 Fork and Rails Fork and Rails DDD Fig 3550 910 Gearshift Controls Gearshift Controls DDD Fig 3550 1210 May 2 2002 ...

Page 227: ...ssion DDD Figure 3550 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part N...

Page 228: ...D PLUG Oil Fill 13 5013 321AA 1 ER0 DDD PIN Detent 14 4741 128 1 ER0 DDD CAP Detent 15 4773 182 1 ER0 DDD SPRING Shift Detent 16 5015 949AA 1 ER0 DDD PLUNGER 17 4741 300 6 ER0 DDD BOLT Hex Head M6x1 00x25 18 4741 112 1 ER0 DDD BEARING Ball 19 4741 296 1 ER0 DDD SEAL Input Shaft 20 4741 118 1 ER0 DDD SEAL Output Shaft 21 4874 174 1 ER0 DDD BEARING Input Shaft 22 5015 945AA 1 ER0 DDD VENT Transmissi...

Page 229: ...rse 19 4269 592 1 DGD RING Transmission 20 4741 273 1 ER0 DDD BEARING Needle 21 GEAR Fifth 5015 956AB 1 ER0 DDD 5069 040AA 1 ER0 DDD After 7 2000 52104388AC 22 4741 114 1 ER0 DDD RETAINER Transmission Output Shaft Bearing 23 4741 866 1 ER0 DDD BEARING Output Shaft 24 4741 266 2 ER0 DDD SNAP RING Output Shaft Bearing 25 5012 971AA 2 ER0 DDD BEARING Countershaft 26 5015 957AA 1 ER0 DDD SHAFT Counter...

Page 230: ...haft 7 5015 950AA 1 ER0 DDD FORK Third and Fourth 8 4741 139 1 ER0 DDD PIN Shift Shaft 9 4874 352 1 ER0 DDD SOCKET Shift Shaft 10 4773 563AB 1 ER0 DDD FORK Transmission 11 5013 178AA 1 ER0 DDD FORK First and Second 12 5012 020AA 1 ER0 DDD ISOLATOR Shift Lever Fork and Rails DDD Figure 3550 910 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP...

Page 231: ...Boot 7 5210 4012 1 DBB TUBE Governor Support 8 52078 970AC 1 DBB BOOT Inner Gearshift 9 5207 8971 1 DBB COVER Floor Pan 10 J400 1701 9 DBB SCREW Hex Self Tapping 19 16x 50 Gearshift Controls DDD Figure 3550 1210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Powe...

Page 232: ...No Transmission Assembly Transmission DDQ Fig AISIN 110 Case and Extension Case and Extension AX5 DDQ Fig AISIN 210 Gear Train Gear Train AX5 DDQ Fig AISIN 410 Forks and Rails Forks AX5 DDQ Fig AISIN 910 Gearshift Controls Gearshift Controls DDQ Fig AISIN 1210 May 2 2002 ...

Page 233: ...4548 1 EP0 DDQ TRANSMISSION 5 Speed Transmission DDQ Figure AISIN 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTI...

Page 234: ...OLT 17 8350 0511 4 EP0 DDQ SCREW Manual Transmission 18 8350 3109 1 EP0 DDQ CAP Detent 19 8350 0623 1 EP0 DDQ PLUG Oil Fill 20 8350 6034 1 EP0 DDQ RETAINER Bearing 21 8350 0629 1 EP0 DDQ SWITCH Back Up Lamp 22 4318 025 1 EP0 DDQ SEALANT RTV 23 8350 0540 1 EP0 DDQ PIN Shift Shaft 24 8350 0631 1 EP0 DDQ CLAMP Transmission 25 8350 3551 1 EP0 DDQ CLAMP Transmission 26 8350 0632 1 EP0 DDQ GASKET Transm...

Page 235: ...350 6027 1 EP0 DDQ SYNCHRONIZER Third and Fourth 20 8350 6029 3 EP0 DDQ KEY Synchronizer 21 4740 235 1 EP0 DDQ SLEEVE Synchromesh Clutch Gear 22 8350 6019 1 EP0 DDQ GEAR Third 23 8350 0576 2 EP0 DDQ BEARING Third Gear 24 8350 3105 1 EP0 DDQ MAINSHAFT Transmission 25 8350 0577 2 EP0 DDQ BEARING Second Gear 26 8350 6018 1 EP0 DDQ GEAR Second 27 8350 0567 2 EP0 DDQ STOP RING Synchronizer 28 8350 0569...

Page 236: ...AP RING Cluster Gear 2 25mm 60 8350 0586 1 EP0 DDQ SNAP RING Cluster Gear 2 30mm 61 8350 0612 1 EP0 DDQ SNAP RING 62 8350 6032 1 EP0 DDQ BEARING Cluster Gear 63 4897 103AA 1 EP0 DDQ GEAR Countershaft 64 8350 6033 1 EP0 DDQ BEARING Cluster Gear 65 8350 0646 1 EP0 DDQ PIPE Oil Receiver 66 8350 6025 1 EP0 DDQ THRUST WASHER Fourth Gear 67 8350 0644 2 EP0 DDQ NEEDLE BEARING Fifth Gear 68 8350 0641 3 EP...

Page 237: ... 4746 658 1 EP0 DDQ HEAD Shifter Shaft 20 4746 656 1 EP0 DDQ FORK Transmission 21 8350 0536 1 EP0 DDQ SHAFT Selector 22 8350 0515 1 EP0 DDQ PIN Reverse 23 8350 0514 1 EP0 DDQ SHAFT Shift Lever 24 8350 6036 1 EP0 DDQ BOLT 25 8350 0540 1 EP0 DDQ PIN Shift Shaft 26 8350 0636 1 EP0 DDQ HOUSING Shift Lever 27 8350 0544 1 EP0 DDQ SPRING Compression 28 8350 0543 1 EP0 DDQ PIN Interlock 30 3mm 29 8350 605...

Page 238: ...IES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 239: ... Lever 8 52078 970AC 1 DBB BOOT Inner Gearshift 9 SCREW Hex Flange Head M4 2x1 41x13 00 NOT SERVICED 10 5207 8971 1 DBB COVER Floor Pan 11 5300 0056 1 DBB BEZEL Gearshift Lever Boot 12 3420 1035 3 DBB RIVET M4x12 Aluminum Gearshift Controls DDQ Figure AISIN 1210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3...

Page 240: ... Case Command Trac DHN Fig 231 110 Case and Related Parts Case and Related Parts Command Trac DHN Fig 231 210 Gear Train Gear Train Command Trac DHN Fig 231 410 Fork and Rails Forks and Rails Command Trac DHN Fig 231 910 Gearshift Controls Gearshift Controls Command Trac DHN Fig 231 1210 May 2 2002 ...

Page 241: ...an Equipment Group SAA Manual Steering SBA Power Steering 1 TRANSFER CASE NV231 52099 211AB 1 EP0 DG0 ER0 52099 364AB 1 EP0 DBB 52111 252AA 1 EP0 DBB ER0 Transfer Case Command Trac DHN Figure 231 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5...

Page 242: ... 4798 115 1 EP0 DG0 RETAINER Transfer Case Rear 52099211AB ER0 11 6500 318 5 EP0 DG0 BOLT ER0 12 4796 910 1 EP0 DG0 VENT Transfer Case 52099211AB ER0 13 VENT Transfer Case 4796 910 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 14 4798 117 1 EP0 DG0 SEAL Output Shaft ER0 15 J400 5701 1 CLIP Wrap Around Tube Case and Related Parts Command Trac DHN Figure 231 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ...

Page 243: ...099211AB ER0 29 4338 942 1 EP0 DG0 SEAL Oil 52099211AB ER0 30 4338 941 1 EP0 DG0 TUBE Oil Pickup 52099211AB ER0 31 4338 944 1 EP0 DG0 CONNECTOR Oil Tube Pickup 52099211AB ER0 32 4338 943 1 EP0 DG0 FILTER Transfer Case Oil 52099211AB ER0 33 CLAMP Boot 4798 122 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 34 4338 892 1 EP0 DG0 BEARING 52099211AB ER0 Case and Related Parts Command Trac DHN Figure 231 210 Ma...

Page 244: ...1 EP0 DG0 CLAMP Boot 52099211AB ER0 42 5017 819AA 1 EP0 DBB DAMPER Transfer Case ER0 Case and Related Parts Command Trac DHN Figure 231 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DB...

Page 245: ...G0 ER0 1 EP0 DBB ER0 1 EP0 DBB 7 SNAP RING J813 4488 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 8 BEARING Input Shaft Gear Train Command Trac DHN Figure 231 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual D...

Page 246: ... 1 EP0 DBB 14 SNAP RING Annulus Gear 4219 065 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 15 SLEEVE Mode Synchronizer Gear Train Command Trac DHN Figure 231 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG...

Page 247: ...0 ER0 1 EP0 DBB ER0 21 BEARING Output Shaft 4269 189 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 22 CHAIN Transfer Case Gear Train Command Trac DHN Figure 231 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual ...

Page 248: ... EP0 DBB ER0 1 EP0 DBB 28 WASHER Flat 4446 487 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 29 NUT Hex Flange Gear Train Command Trac DHN Figure 231 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Tr...

Page 249: ...ay 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model year RETURN T...

Page 250: ...0 DBB ER0 2 EP0 DBB 3 BUSHING Shift Lever 5300 4810 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 4 FORK Transfer Case Mode Shift 4741 237 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 5 PAD Shift Fork 4219 073 1 EP0 DG0 ER0 4167 969 2 EP0 DBB ER0 2 EP0 DBB 6 LEVER Selector 4897 185AA 1 EP0 DG0 ER0 1 EP0 DBB ER0 1 EP0 DBB 7 SPRING Mode Shift Rail Forks and Rails Command Trac DHN Figure 231 910 May 2 2002 JEEP WRA...

Page 251: ... ER0 1 EP0 DBB ER0 1 EP0 DBB Forks and Rails Command Trac DHN Figure 231 910 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DE...

Page 252: ...er Case Shift 8 BUSHING Shift Control 5300 0639 2 J 2 U RHD 9 LEVER Transfer Case Shifter 53005 150AB 1 J 1 U RHD 10 GROMMET Control Rod Front 3575 333 1 J 1 U 11 5210 4073 1 ROD Gear Shift Control Transfer Case 12 STRAP Retaining J369 3058 1 J 1 U RHD 13 SNAP RING 1150 5389 1 J 1 U 14 52104 017AB 1 BRACKET Torque Shaft 15 ROD Gear Shift Control Transfer Case 5207 8603 1 ER0 DG0 1 EP0 16 BRACKET T...

Page 253: ...231 1210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION AR Use as required Non illustrated part New this model yea...

Page 254: ...GROUP 21P Speedometer Pinions Illustration Title Group Fig No Speedometer Pinions Speedometer Pinion And Housing Fig 21P 110 May 2 2002 ...

Page 255: ...ear Tires 5206 7636 1 3 73 AXLE RATIO 36 Teeth P225 70R16 BSW VSB All P225 75R15 OWL Wrangler P215 75R1 Wrangler P215 75R15 OWL All TER Goodyear 5206 7637 1 3 73 AXLE RATIO 37 Teeth P205 75R15 Wrangler RT Goodyear Tires 5206 7639 1 4 11 AXLE RATIO 39 Teeth All 225 245 Tires 5206 7640 1 4 11 AXLE RATIO 40 Teeth All 215 Tires P2225 70R16 BSW VSB All 5206 7641 1 4 11 AXLE RATIO 41 Teeth All 205 Tires...

Page 256: ...ustration Title Group Fig No Wheels and Hardware Wheels Fig 022 110 Wheel Covers and Center Caps Caps And Covers Fig 022 210 Jack Stowage Jack And Storage Fig 022 310 Spare Tire Stowage Wheel Spare Tailgate Mounted Fig 022 410 May 2 2002 ...

Page 257: ...1 5208 8140 1 WHEEL Steel 15x6 JJ Steel WJK 2 5FV63 S4AAC 4 WHEEL Steel 15x7 JJ Steel WJ5 3 5DR1 9TAE 4 WHEEL Aluminum 15x7 Aluminum WJ1 4 5GC81 TAEAA 4 WHEEL Aluminum 15x8 Aluminum WJX 5 5FG56 PAKAB 4 WHEEL Aluminum 16x7 Aluminum WDU 6 5GK75 PAKAA 4 WHEEL Aluminum WDF 7 6036 310AA 23 NUT Wheel 50x20 Wheels Figure 022 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J W...

Page 258: ...wer Steering 1 5DY0 7TAE 4 CAP Wheel Center 2 CAP Wheel Center 5208 9008 4 WJK 5CF3 4L4A 4 WJ5 5DY0 7TAK 1 WDU WDF 3 5CF9 7L3X 4 CAP Wheel Center Brushed Aluminum Jeep Name WJX Caps And Covers Figure 022 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Te...

Page 259: ... Tool Storage 10 6504 697 1 CLIP Lug Wrench Jack And Storage Figure 022 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION...

Page 260: ...P Spice Saraha Europe 1 P Spice with ACG Tire Group 7 SCREW NOT SERVICED Wheel Spare Tailgate Mounted Figure 022 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITE...

Page 261: ...nd Keys Illustration Title Group Fig No Lock Cylinders and Keys Lock Cylinders Keys Fig 23D 105 Windshield Wiper and Washer Systems Wiper System Front Fig 23D 205 Rear Wiper and Washer System Rear Wiper System Fig 23D 305 May 2 2002 ...

Page 262: ...gnition Number 1 Sidebar 19 5010 880AA 1 TUMBLER Ignition Number 2 Sidebar 20 5010 881AA 1 TUMBLER Ignition Number 3 Sidebar 21 5010 882AA 1 TUMBLER Ignition Number 4 Sidebar 22 5257 132 1 TUMBLER Ignition Number 1 use with console and glove box cylinders 23 5257 133 1 TUMBLER Ignition Number 2 use with console and glove box cylinders 24 5257 134 1 TUMBLER Ignition Number 3 use with console and gl...

Page 263: ...Vacuum 50 Foot Roll 5 32 11 J321 0891 1 TEE Washer Hose 12 4805 010 2 CHECK VALVE Washer 13 5288 255 2 CLIP Hood Washer Hose 14 MOTOR Wiper 4864 892 1 J Windshield Wiper 1 U Windshield Wiper Wiper System Front Figure 23D 205 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ...

Page 264: ... 4545 1 WASHER Between Glass Motor 12 5515 4556 1 SPACER Wiper Motor Triangle Shaped 13 5600 3682 1 NUT Hex Flange M16 Rear Wiper System Figure 23D 305 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 A...

Page 265: ...Hoses Heater 4 0L Engine Fig 024 220 Plumbing Hevac 2 5L Engine Fig 024 225 Plumbing Hevac 2 5L Engine RHD Fig 024 230 Plumbing Hevac 4 0L Engine Fig 024 235 Pluming Hevac 4 0L Engine RHD Fig 024 240 Seals A C Condenser Fig 024 245 Air Conditioner and Heater Controls Control Heater And A c Fig 024 310 Air Conditioning Compressor Compressor Air Conditioning Fig 024 410 Air Ducts and Outlets Ducts H...

Page 266: ...or A C and Heater 5013 742AA 1 J 5013 743AA 1 U 12 5013 745AA 1 J BRACKET Blend Door Adapter A C and Heater 13 ACTUATOR Vacuum 4864 996 1 J 1 U 14 HARNESS Heater Vacuum 4864 998AC 1 J 1 U 15 EVAPORATOR KIT A C 4864 999AC 1 J 4874 044AC 1 U Hevac Unit Figure 024 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32R...

Page 267: ...J 1 U 24 DUCT Floor Distribution 4874 088 1 J 4874 089 1 U 25 SCREW Hex Head M4 8 1 59x19 NOT SERVICED Hevac Unit Figure 024 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Tr...

Page 268: ...Hose M28 9 x 1 60 5 BRACKET Hose 5503 5933 2 U EP0 ER0 1 J EP0 ER0 Hoses Heater 2 5L Engine Figure 024 205 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER Q...

Page 269: ...5933 2 U EP0 BRACKET Hose ER0 Hoses Heater 2 5L Engine RHD Figure 024 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY ENGINE DESCRIPTION A...

Page 270: ...8 2 U ER0 2 J ER0 5 5503 5933 2 U EP0 BRACKET Hose ER0 Hoses Heater 4 0L Engine Figure 024 220 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY...

Page 271: ...12 5503 6303 1 J EP0 BRACKET Accumulator ER0 13 NUT NOT SERVICED 14 55037 431AB 1 BAND Accumulator Retaining 15 SCREW NOT SERVICED 16 55037 555AB 1 LABEL Refrigerant 17 CLIP A C Quick Disconnect 4596 152 1 J 4596 153 1 Quick Suction Connect 18 4596 153 1 CLIP A C Quick Disconnect Discharge Connect 19 J400 3120 4 WELL NUT 25 20x 63 Condenser Mounting Plumbing Hevac 2 5L Engine Figure 024 225 May 2 ...

Page 272: ...DENSER Air Conditioning ER0 11 4596 152 2 U CLIP A C Quick Disconnect 12 4596 153 1 CLIP A C Quick Disconnect 13 NUT NOT SERVICED 14 5503 6304 1 U BRACKET Accumulator 15 55037 431AB 1 BAND Accumulator Retaining 16 SCREW NOT SERVICED 17 55037 442AA 1 U EP0 ACCUMULATOR Suction Line ER0 Plumbing Hevac 2 5L Engine RHD Figure 024 230 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sp...

Page 273: ...IP A C Quick Disconnect 12 55037 555AB 1 LABEL Refrigerant 13 5503 6303 1 J EP0 BRACKET Accumulator ER0 14 NUT NOT SERVICED 15 4596 152 1 J CLIP A C Quick Disconnect 16 55037 508AB 1 J ER0 ACCUMULATOR Suction Line 17 5015 872AA 1 J ER0 SWITCH A C Low Pressure Cut Off 18 55037 431AB 1 BAND Accumulator Retaining 19 SCREW NOT SERVICED Plumbing Hevac 4 0L Engine Figure 024 235 May 2 2002 JEEP WRANGLER...

Page 274: ...2AA 1 U EP0 ACCUMULATOR Suction Line ER0 11 4723 029 1 U ER0 VALVE A C Discharge Line Check 12 4596 152 2 U CLIP A C Quick Disconnect 13 55037 513AA 1 U EP0 CONDENSER Air Conditioning ER0 14 NUT NOT SERVICED 15 SCREW NOT SERVICED Pluming Hevac 4 0L Engine RHD Figure 024 240 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DG...

Page 275: ...45 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY ENGINE DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GR...

Page 276: ...ithout A C 5013 833AA 1 with A C 6 HOSE AND VALVE Vacuum 55036 353AC 1 U EP0 55037 393AC 1 J EP0 7 5503 7314 1 J CLIP Vacuum Harness 8 5503 5614 1 RESERVOIR Vacuum Cruise Control 9 6034 205 2 SCREW Pan Head 19 32x 625 10 6034 949 4 SCREW M4 2x1 69x19 05 Control Heater And A c Figure 024 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2...

Page 277: ...5 SNAP RING KIT A C Clutch 5264 454 1 EP0 1 ER0 6 MANIFOLD KIT A C Compressor 5014 093AA 1 EP0 5014 413AA 1 ER0 7 SEAL Manifold To Compressor 4728 854 1 EP0 1 ER0 8 8230 0102 1 LUBRICANT Oil 75w90 Compressor Air Conditioning Figure 024 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangl...

Page 278: ...lenum 55036 474AC 1 J 55036 497AC 1 U Ducts Heater And A c Figure 024 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY ENGINE DESCRIPTION A...

Page 279: ...o Emission Labels Emission Labels 2 5 EPE 4 0 ERH Fig 025 110 Vacuum Canister Vacuum Canister 2 5 EPE 4 0 ERH Fig 025 310 Emission Harness Emission Control Vacuum Harness 2 5 EPE 4 0 ERH Fig 025 410 Leak Detection Pump 2 5 EPE 4 0 ERH Fig 025 420 May 2 2002 ...

Page 280: ...A 1 ER0 Canada Emission Labels 2 5 EPE 4 0 ERH Figure 025 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION AR Use ...

Page 281: ...U NUT 25 20 ER0 6 4192 074 1 EP0 CAP Vapor Canister ER0 7 4669 177 2 EP0 GROMMET Air Cleaner Bracket ER0 8 6101 452 1 EP0 SCREW AND WASHER Hex Head M8x1 25x20 ER0 9 6101 467 1 EP0 NUT Hex Flange M8x1 25 ER0 Vacuum Canister 2 5 EPE 4 0 ERH Figure 025 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto...

Page 282: ...e III 4854 160 1 EP0 Leaded Fuel 52109 560AA 1 U EP0 DDQ Europe III 4854 163AB 1 ER0 Europe II and Leaeded Fuel 53013 326AA 1 U ER0 Europe III Emission Control Vacuum Harness 2 5 EPE 4 0 ERH Figure 025 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech...

Page 283: ...5 1 J EP0 HOSE Leak Detection Pump ER0 7 6035 482 3 J EP0 SCREW Tapping 19 16x 375 ER0 8 4854 195AC 1 J EP0 HOSE Leak Detection Pump to Canister ER0 Leak Detection Pump 2 5 EPE 4 0 ERH Figure 025 420 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5...

Page 284: ...g DTJ 110 Door Full Front Glass And Regulator Fig DTJ 120 Door Full Front Lock And Controls Fig DTJ 130 Door Half Front Shell And Hinges Fig DTJ 160 Door Half Front Lock And Controls Fig DTJ 170 Exterior Mirror Mirror Exterior Fig DTJ 510 Weatherstrips and Seals Door Weatherstrips And Runs Fig DTJ 610 May 2 2002 ...

Page 285: ...TAPPING PLATE Door Hinge Body Half 12 J545 9286 2 PIN Restraint Strap 13 6501 979 2 SCREW AND WASHER Hex Head M6x1x17 14 PANEL Door Outer 55176 568AB 1 Sail Right 55176 569AB 1 Sail Left 15 SCREW NOT SERVICED 16 55175 848AC 2 BRACKET Grab Handle 17 SCREW NOT SERVICED 18 6504 993AA 4 NUT Door Full Front Shell And Hinges Figure DTJ 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION...

Page 286: ...Regulator Glass Door Full Front Glass And Regulator Figure DTJ 120 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION AR Use a...

Page 287: ...tch Left 11 5517 6399 2 BUSHING Door Handle 12 WASHER NOT SERVICED 13 LINK Door Latch 55176 628AB 1 Right 55176 629AB 1 Left 14 LINK Door Latch 5517 6630 1 Right 5517 6631 1 Left 15 55177 131AA 2 BRACKET Door Inside J Rod Guide Door Full Front Lock And Controls Figure DTJ 130 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech ...

Page 288: ...5 9281 2 TAPPING PLATE Door Hinge Body Half 10 J545 9286 2 PIN Restraint Strap 11 6504 993AA 4 NUT 12 55175 849AC 2 BRACKET Grab Handle 13 SCREW NOT SERVICED Door Half Front Shell And Hinges Figure DTJ 160 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech...

Page 289: ...8 2 NUT U Multi Thread M5 x 80 10 LINK Door Latch 5517 6626 1 Right 5517 6627 1 Left 11 LINK Door Latch 5517 6624 1 Right 5517 6625 1 Left Door Half Front Lock And Controls Figure DTJ 170 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual ...

Page 290: ...GRE Left 5515 4882 1 J GSV Right 5515 4883 1 J GRV Left 5515 5588 1 J Middle East GST Right 5515 5589 1 J Middle East GRT Left 5515 4882 1 J H L P 77 GCF Right 5515 4883 1 J H L P 77 GCF Left 5515 5044 1 U GSC Right 5515 5045 1 U GRC Left 2 6034 566 6 SCREW Tapping Flange Head 25 20x 875 Mirror Exterior Figure DTJ 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrang...

Page 291: ...t Door 55177 260AB 1 Right 55177 261AB 1 Left Door Weatherstrips And Runs Figure DTJ 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BOD...

Page 292: ...GROUP ETJ Exterior Ornamentation Illustration Title Group Fig No Moldings and Ornamentation Mouldings Fig ETJ 210 Decals and Tapestripes Decals Fig ETJ 310 May 2 2002 ...

Page 293: ...W NOT SERVICED 7 NUT NOT SERVICED Mouldings Figure ETJ 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION AR Use as requir...

Page 294: ... 2 PROTECTOR Door Opening Lower Door 8 55156 599AA 2 DECAL 60TH ANNIVERSARY EDITION Decals Figure ETJ 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QT...

Page 295: ...0 Door Trim Panels Front and Sliding Door Trim Panels Half Doors Full Doors Fig ITJ 410 Front Seats and Attaching Parts Front Seats Fig ITJ 510 Rear Seats and Attaching Parts Seat Assemblies Seat Covers Rear Seat Fig ITJ 610 Seat Belts Front and Rear Seat Belts Fig ITJ 710 Adjusters Covers Shields and Risers Seat Assemblies Adjusters Recliners Fig ITJ 810 May 2 2002 ...

Page 296: ...4 18x 75 NOT SERVICED Sunvisors Figure ITJ 110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY TRIM DESCRIPTION AR Use as required Non ...

Page 297: ... 1 KG Up to 8 14 00 Right 5GA75 VK9AB 1 KG Up to 8 14 00 Left 8 CARPET Wheelhouse 5FV16 LAZAC 1 AZ Right 5FV16 VK9AC 1 KG K5 Right 5FV17 LAZAD 1 AZ Left 5FV17 VK9AD 1 KG K5 Left 9 5521 7099 1 COVER Contact Button 10 SCREW 164 18x 625 NOT SERVICED 11 NUT Push On 6503 274 5 U 4 J 12 55352 813AA 4 KNOB 13 MAT KIT Floor Front 5JA70 1AZAA 1 60TH Anniversary Front Only 5JD18 LAZAA 1 U AZ Right Hand Driv...

Page 298: ...1 KG K5 Left 5DY67 LAZAC 1 AZ Left 9 4696 841 4 TAPE Door Trim Seal 10 6504 014 6 FASTENER Door Trim Panel 11 6504 617 2 SCREW M4 2 1 41x13 12 6035 747 2 SCREW M4 2 1 41x13 Door Trim Panels Half Doors Full Doors Figure ITJ 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ER...

Page 299: ... Left UW27 1K5AA 1 U L5 K5 Left Export 1 J L5 K5 Left Export UW27 1AZAA 1 J L5 AZ Left Export 1 U L5 AZ Left Export UW26 1K5AA 1 J L5 K5 Right Export 1 U L5 K5 Right Export UW26 1AZAA 1 J L5 AZ Right Export 1 U L5 AZ Right Export UH56 1AZAA 1 L5 AZ Right UH56 1K5AA 1 L5 K5 Right UH65 1K5AA 1 L5 K5 Left UH65 1AZAA 1 L5 AZ Left UW28 1KGAA 1 J M5 KG Right Export 1 U M5 KG Right Export UW29 1KGAA 1 J ...

Page 300: ... Left Export 1 U E6 K5 Left Export UJ34 1AZAA 1 J E7 AZ Right 1 U E7 AZ Right UJ34 1K5AA 1 U E7 K5 Right 1 J E7 K5 Right UJ35 1AZAA 1 J E7 AZ Left 1 U E7 AZ Left UJ35 1K5AA 1 U E7 K5 Left 1 J E7 K5 Left UH61 1K5AA 1 L5 K5 Left UH61 1AZAA 1 L5 AZ Left UH60 1AZAA 1 L5 AZ Right UH60 1K5AA 1 L5 K5 Right SG81 1KGAA 1 M5 KG Left SG80 1KGAA 1 M5 KG Right UH90 1K5AA 1 U Y7 K5 Right Export 1 J Y7 K5 Right ...

Page 301: ...Left UH54 1K5AA 1 L5 K5 Right UH54 1AZAA 1 L5 AZ Right UH55 1AZAA 1 L5 AZ Left PY52 1KG 1 M5 KG Right PY53 1KG 1 M5 KG Left UG82 1AZAA 1 U Y7 AZ Right Export 1 J Y7 AZ Right Export UG83 1K5AA 1 J Y7 K5 Left Export 1 U Y7 K5 Left Export UG82 1K5AA 1 U Y7 K5 Right Export 1 J Y7 K5 Right Export UG83 1AZAA 1 U Y7 AZ Left Export 1 J Y7 AZ Left Export 4 BOLT Shoulder I B Back To Cushion Pivot Front Seat...

Page 302: ...1 U Y7 With Easy Entry 4713 982 3 J Y7 Without Easy Entry 4874 145 1 J Y7 With Easy Entry 4713 982 3 U Y7 Without Easy Entry 6 FRAME Front Seat 5012 161AA 1 U D7 Left 1 J D7 Left 5012 160AA 1 U D7 Right 1 J D7 Right 5012 161AA 1 U E6 Left 1 J E6 Left 5012 160AA 1 U E6 Right 1 J E6 Right 5012 161AA 1 U E7 Left 1 J E7 Left Front Seats Figure ITJ 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGIN...

Page 303: ...2 U E7 AZ UJ23 1K5AA 2 U E7 K5 2 J E7 K5 2 U Y7 K5 UJ23 1AZAA 2 J Y7 AZ 2 U Y7 AZ UJ23 1K5AA 2 J Y7 K5 10 COVER Headrest Sleeve 5013 163AA 4 U D7 4 J D7 4 U E7 4 J E7 4 J Y7 4 U Y7 11 CYLINDER Headrest 5013 152AA 4 U D7 Front Seats Figure ITJ 510 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U...

Page 304: ... BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY TRIM DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 305: ...1 L5 K5 Up to 5 8 01 UH57 1AZAA 1 L5 AZ Up to 5 8 01 WW26 1K5AA 1 L5 K5 After 5 8 01 WW26 1AZAA 1 L5 AZ After 5 8 01 WW34 1KGAA 1 M5 KG After 5 8 01 PY70 1KG 1 M5 KG Up to 5 8 01 UH02 1K5AA 1 J Y7 K5 UH02 1AZAA 1 U Y7 AZ 1 J Y7 AZ UH02 1K5AA 1 U Y7 K5 2 SEAT BACK Rear PY43 1KG 1 U D7 KG Up to 5 8 01 1 J D7 KG Up to 5 8 01 WW35 1KGAA 1 J D7 KG After 5 8 01 1 U D7 KG After 5 8 01 UG97 1K5AA 1 U E6 K...

Page 306: ...VER Rear Seat Cushion RH46 1KGAA 1 J D7 KG 1 U D7 KG UH04 1AZAA 1 J E6 AZ 1 U E6 AZ UH04 1K5AA 1 U E6 K5 1 J E6 K5 UH58 1AZAA 1 U E7 AZ 1 J E7 AZ UH58 1K5AA 1 U E7 K5 1 J E7 K5 UH58 1AZAA 1 L5 AZ UH58 1K5AA 1 L5 K5 RH46 1KGAA 1 M5 KG UH04 1AZAA 1 U Y7 AZ 1 J Y7 AZ UH04 1K5AA 1 U Y7 K5 1 J Y7 K5 4 CUSHION Rear Seat RH11 1KGAA 1 J D7 KG Seat Assemblies Seat Covers Rear Seat Figure ITJ 610 May 2 2002...

Page 307: ...at Release Lever 4713 795 1 J D7 1 U D7 1 J E6 1 U E6 1 U E7 1 J E7 1 L5 1 M5 1 U Y7 1 J Y7 8 WASHER Rear Seat Pivot Black Nylon 4713 799 2 U D7 2 J D7 Seat Assemblies Seat Covers Rear Seat Figure ITJ 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech ...

Page 308: ...t 55217 130AB 1 Right 55217 131AB 1 Left 14 BUMPER Seat Cushion Base 5016 606AA 2 U D7 2 J D7 2 U E6 2 J E6 2 U E7 2 J E7 Seat Assemblies Seat Covers Rear Seat Figure ITJ 610 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD ...

Page 309: ...y 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY TRIM DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GR...

Page 310: ...xport 5FV3 4LAZ 1 U L5 Inboard Right Export 5FU0 8LAZ 1 U L5 Inboard Left Export 5FU0 6LAZ 1 M5 Inboard Right 5FU0 7LAZ 1 M5 Inboard Left 5FU0 8LAZ 1 J M5 Inboard Left Export 5FU0 6LAZ 1 J M5 Inboard Right Export 5FU0 8LAZ 1 U M5 Inboard Left Export 5FV3 4LAZ 1 U M5 Inboard Right Export 5FU0 8LAZ 1 J Y7 Inboard Left Export 5FU0 6LAZ 1 J Y7 Inboard Right Export 5FV3 4LAZ 1 U Y7 Inboard Right Export...

Page 311: ...36 294AA 2 BOLT Shoulder 12 6036 295AA 1 SCREW Pan Head Seat Belts Figure ITJ 710 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE SERIES BODY TRIM ...

Page 312: ...try 5012 151AA 1 J E6 Export 1 U E6 Export 1 U E7 Export 1 J E7 Export 1 U L5 Export 1 J L5 Export 5019 241AA 1 L5 With Easy Entry 5012 151AA 1 J M5 Export 5019 241AA 1 M5 5012 151AA 1 U M5 Export 1 U Y7 Export 1 J Y7 Export 3 5014 290AA 1 J E6 RISER Seat Inboard Driver 4 5014 291AA 1 J E6 RISER Seat Outboard Driver 5 KNOB Seat Recliner 4796 720 2 U D7 2 J D7 Seat Assemblies Adjusters Recliners Fi...

Page 313: ... E6 4 J E7 4 U E7 4 J L5 4 U L5 1 M5 4 J Y7 4 U Y7 9 BOLT Recliner to Seat Back Seat Assemblies Adjusters Recliners Figure ITJ 810 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual ...

Page 314: ...INER Front Seat Back 5019 786AA 1 J D7 1 U D7 1 U E6 1 J E6 1 J E7 1 U E7 1 L5 Seat Assemblies Adjusters Recliners Figure ITJ 810 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual T...

Page 315: ... Y7 16 ADJUSTER Manual Seat Right 5012 150AA 1 U D7 Export 1 J D7 Export 4874 143 1 J E6 5012 150AA 1 J E6 Export 1 U E6 Export 1 U E7 Export 1 J E7 Export Seat Assemblies Adjusters Recliners Figure ITJ 810 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tec...

Page 316: ...rviced in 5019241AA 5014 745AA 1 J L5 Also Serviced in the Adjuster Export 4886 308AA 1 M5 28 Inches Long Also Serviced in 4874143 4886 309AA 1 M5 40 Inches Long Also Serviced in 5019241AA 5014 745AA 1 U Y7 Also Serviced in the Adjuster 1 J Y7 Also Serviced in the Adjuster 18 J400 6832 2 BOLT Pan Head 437 20x1 375 Passenger and Driver Seat to Floor Pan Seat Assemblies Adjusters Recliners Figure IT...

Page 317: ...May 2 2002 ...

Page 318: ...od Lock Catches Fig STJ 510 Cowl and Dash Panel Panels Cowl And Dash Fig STJ 610 Glass and Rear View Mirror Glass Windshield Backlite Quarter Windshield Frame Hinges Fig STJ 710 Aperture Panel Panels Body Side Fig STJ 810 Roof Hard Soft Top Soft Top And Windows Fig STJ 1110 Top Enclosure Hard Fig STJ 1120 Tailgate Tailgate Fig STJ 1310 Add a Trunk Fig STJ 1320 Luggage Rack Sport Bar Wrangler Fig S...

Page 319: ...31AC 1 Left 14 4490 111 1 TAPPING PLATE 15 PANEL Rear Closure 55176 526AC 1 Right 55176 527AC 1 Left 16 REINFORCEMENT Wheelhouse 55175 064AB 1 Right 55175 065AB 1 Left 17 5517 5790 1 PANEL Rear Body Closing Lower Center Panel 18 5501 3668 8 CHECK Front Door Pan Floor Front And Rear Figure STJ 210 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE...

Page 320: ... 76 4mm NOT SERVICED 9 4278 178 2 TAPE Hole Cover 50x50x1 mm 10 1774 076 2 PLUG Plugs Figure STJ 310 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LIN...

Page 321: ...xtured Left QP94 DX8AB 1 K5X Right QP94 DX9AB 1 K5Z Right QP94 SG8AB 1 K5G Right QP94 SW1AB 1 K5W Right QP94 WU7AB 1 K5U Right QP94 XS5AB 1 K5A Right QP95 DX8AB 1 K5X Left QP95 DX9AB 1 K5Z Left QP95 SG8AB 1 K5G Left QP95 SW1AB 1 K5W Left QP95 WU7AB 1 K5U Left QP95 XS5AB 1 K5A Left Fender And Flare Front Figure STJ 410 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrang...

Page 322: ... BUMPER Fender Oblong 19 J400 5237 2 NUT Hex 19 32x430 Well Type Hood Bumper Support 20 5517 6291 2 BUMPER Steel Insert 21 6034 205 2 SCREW Pan Head 19 32x 625 Hood Bumper Support 22 5517 5096 2 REINFORCEMENT Hood Hinge 23 55176 428AC 2 BRACKET Hood Catch 24 5503 2768 1 SKID PLATE Secondary Hood Catch 25 6500 787 1 RIVET M5x11 30 26 6035 627 4 SCREW AND WASHER Truss Head 312 18x1 12 Hood Lock Catc...

Page 323: ...92 1 J Upper Right 1 U Upper Right 5517 6093 1 J Upper Left 1 U Upper Left 14 BRACKET Module 5517 6099 1 U 5517 6011 1 J 15 REINFORCEMENT Battery Tray 5517 4782 1 Right 5517 4783 1 Left 16 6100 583 6 BOLT AND CONED WASHER Hex Head M8x25x20 17 PANEL Cowl Top Serviced in Panel Body Side NOT SERVICED 18 6504 649 4 CAP Bolt Cover Panels Cowl And Dash Figure STJ 610 May 2 2002 JEEP WRANGLER TJ SERIES L...

Page 324: ...t 17 55176 512AE 1 SEAL Header Opening 18 55175 041AF 1 WEATHERSEAL LIFTGATE 19 WEATHERSTRIP Front Door 55176 618AB 1 Right 55176 619AB 1 Left 20 6035 369 6 SCREW Piercing 164 15x1 25 21 6035 757 8 SCREW 22 55176 567AC 1 MOLDING Windshield Reveal 23 5517 5042 1 WEATHERSTRIP Backlite 24 HINGE Liftglass 5013 722AA 1 Right 5013 723AA 1 Left 25 55176 430AD 1 MOLDING Windshield Garnish 26 5517 6421 2 T...

Page 325: ...ure STJ 710 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO ...

Page 326: ...U SAHARA Left 5DS75 XS5AC 1 K5A SAHARA Left 6 J400 4868 10 NUT Plastic 7 6504 601 6 NUT Rivet Round M5x0 80x11 09 8 SCREW AND WASHER M5X 80X20 00 NOT SERVICED 9 SHIELD Splash 55155 696AA 1 Right 55155 697AA 1 Left 55156 038AB 1 ABA Australia Right 55156 039AB 1 ABA Australia Left 10 SHIELD Splash Liner Rear Wheelhouse 55155 632AB 1 Right 55155 633AB 1 Left 11 6030 441 10 PIN Retainer 12 EXTENSION ...

Page 327: ...utton Head Torx M8x1 25x39 50 20 6504 662 4 RETAINER Push On 21 55363 274AA 1 LABEL Mercury Warning B Pillar Below The Striker Panels Body Side Figure STJ 810 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manua...

Page 328: ...8 470 1 SNAP KIT Soft Top Male Top Cover Attaching Bow 3 9 4874 281 1 BOW Folding Top Number 1 And Number 2 With Pivot Includes Front Header 10 5517 6206 2 BUMPER Rubber 11 BRACKET Soft Top Bow 1 3 5517 5802 1 Right 5517 5803 1 Left 12 6503 259 4 SCREW Tapping M6x1x20 13 6036 311AA 4 SCREW Shoulder 14 5517 6198 4 PIN Release Lever 15 SEAL Door Also Serviced in Frame Door Glass NOT SERVICED 16 SEAL...

Page 329: ...39AA 1 Left 25 55176 736AB 1 RETAINER Soft Top Rail 26 55177 245AB 1 TOOL Wrench Soft Top And Windows Figure STJ 1110 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART IT...

Page 330: ...ect 8 55176 746AB 4 RETAINER Folding Top Deck Closure 9 55177 489AA 1 ISOLATOR FOAM 10 55177 245AB 1 TOOL Wrench Top Enclosure Hard Figure STJ 1120 May 2 2002 JEEP WRANGLER TJ SERIES LINE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto ...

Page 331: ...043AE 1 WEATHERSEAL Tailgate 18 6035 493 8 SCREW 19 55075 567AB 2 HINGE Tailgate 20 SCREW AND WASHER 164 18x 625 NOT SERVICED 21 CLIP Tailgate Opening 55176 738AA 1 Right 55176 739AA 1 Left 22 55076 310AB 2 PROP Liftgate 23 55074 947AC 1 LATCH Tailgate 24 5517 6615 2 PLATE Tailgate Latch 25 5502 5280 1 WATERSHIELD Tailgate Latch 26 55176 736AB 1 RETAINER Soft Top Rail 27 5517 5668 1 REINFORCEMENT ...

Page 332: ...INE BODY ENGINE TRANSMISSION H Sport J Wrangler 4WD 77 93 4 WB EPE EP0 2 5L Power Tech DGG DGD 32RH 3 Spd Auto L SE U Wrangler 4WD RHD ERH ER0 4 0L Power Tech DDQ 5 Spd Manual P Sahara DDD 5 Speed HD Manual DG0 Auto Trans DBB Manual Trans PART ITEM NUMBER QTY LINE BODY DESCRIPTION AR Use as required Non illustrated part New this model year RETURN TO GROUP INDEX ...

Page 333: ...5 KG With Speakers 5GA18 LAZAB 1 AZ Without Speakers Export 8 COVER Side Bar 5EH5 9RK5 2 KG 5EH5 9TAZ 2 AZ K5 9 6035 970AA 2 SCREW Pan Head 10 6504 050 4 SCREW M8x1 25x25 11 6035 935AA 12 SCREW AND WASHER 12 5501 5916 5 STRAP Side Bar Hold Down 13 5FC98 LAZAB 1 SHIELD Sport Bar 14 6035 912 4 NUT Snap In 164 18 15 6504 665 4 PLUG Push Lock 16 Sport Bar Wrangler Figure STJ 1610 May 2 2002 JEEP WRANG...

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