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JCM Taiko Series, Operation And Maintenance Manual

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JCM Taiko Series Operation And Maintenance Manual Download Page 73

P/N 960-100175R_Rev. 6 {EDP #200824} 

© 2016, JAPAN CASH MACHINE CO., LTD. 

7 - 1 7

Exploded Views and Parts Lists

Taiko™ Series Banknote Acceptor 

Section 7

Taiko EBA Type Bezel Unit Exploded View

Figure 7-8 

Taiko EBA Type Bezel Unit 

Exploded View 

704

705

707

706

708

708

702

703

701

PUB-7/11 Unit

Figure 7-8 

Taiko EBA Type Bezel Unit Exploded View

Summary of Contents for Taiko Series

Page 1: ...2016 JAPAN CASH MACHINE CO LTD Website http www jcmglobal com Taiko Series Banknote Acceptor PUB 7 11 Operation and Maintenance Manual Revision 6 P N 960 100175R_Rev 6 EDP 200824 Issue 4045 SME 01 06...

Page 2: ...the product or its related products JCM is a registered trademark of JAPAN CASH MACHINE CO LTD All other product names mentioned herein may be registered trademarks or trademarks of their respective...

Page 3: ...7 Unit Dimensions 1 8 Taiko PUB 7 Standard Bezel Unit Outside Dimensions 1 8 Taiko PUB 7 11 Unit Clearance Dimensions 1 8 Taiko PUB 11 Standard US Bezel Unit Outside Dimensions 1 9 Technical Contact I...

Page 4: ...Schematics Continued 4 2 13 Operational Flowcharts 2 15 Operational Flowcharts Continued 2 16 3 COMMUNICATIONS 3 1 Americas 3 1 JCM American 3 1 Europe Middle East Africa Russia 3 1 JCM Europe GmbH 3...

Page 5: ...View 7 1 Primary Taiko PUB 7 11 Unit Parts List 7 2 PUB 7 11 Center Guide Unit Exploded View 7 3 PUB 7 11 Center Guide Units Parts List 7 4 PUB 7 11 Upper Unit Exploded View 7 5 PUB 7 11 Upper Units P...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor Table of Contents P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD iv...

Page 7: ...ezel 2 2 Figure 2 6 Installing the Taiko Bezel 2 2 Figure 2 7 Closing the Taiko Upper Guide 2 2 Figure 2 8 Attaching a Taiko Power Connector 2 2 Figure 2 9 Upper Area Banknote Jam Removal 2 3 Figure 2...

Page 8: ...18 Entrance Exit Solenoid Removal 4 5 Figure 5 1 PUB 7 12 Volt DC System Wiring Diagram 5 1 Figure 5 2 PUB 7 24 Volt DC System Wiring Diagram 5 2 Figure 5 3 PUB 11 12 Volt DC System Wiring Diagram wit...

Page 9: ...2 6 Table 2 9 Taiko Sensor Type Cleaning Methods 2 8 Table 6 1 Test Bench Interface Protocols 6 3 Table 6 2 Taiko TEST DIP Switch Settings 6 6 Table 6 3 Aging Test Error Codes 6 6 Table 6 4 Solenoid E...

Page 10: ...THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD viii...

Page 11: ...imensions Technical Contact Information In order to make operation of this device easier and make navigation within this manual simpler the following illustrations were used within the text Safety Ins...

Page 12: ...Transport ing the Unit are as follows 1 Be sure to turn the Power OFF before mounting or removing the Unit from its permanent loca tion Plugging or unplugging Connector Plugs from their receptacles w...

Page 13: ...ure 1 3 should be avoided Having perforated or torn areas Having excessive folds Wet or damp Having excessive wrinkles Worn condition Adhering foreign objects and or oil Primary Features The Taiko PUB...

Page 14: ...t Label Figure 1 8 and Figure 1 9 illustrates the simple installation instructions contained on the Taiko top panel label Figure 1 6 Taiko Anti Pullback Feature Figure 1 6 Taiko Anti Pullback Feature...

Page 15: ...0 Taiko PUB 7 11 Component Names Figure 1 10 Taiko PUB 7 11 Component Names a Bezel b Upper Guide c Lower Guide Lid d Lower Guide Locking Button e LED Display Lens f Banknote Insertion Slot g Banknote...

Page 16: ...nter f Print Width Wider than 10mm 0 39 in Insertion Direction Banknote Four way Barcode Coupon Two way Barcode Surface Up Processing Speed Excluded Host communication time lag Power Supply 12V DC Tem...

Page 17: ...on Table 1 5 Taiko PUB 7 11 Structural Specifications Weight Approximately 0 6kg 1 3 lbs Mounting Allow 3 93 inches 100mm above the Unit for opening the Lid and Bezel removal Horizontal on door non vi...

Page 18: ...17 6 42 7 18 47 2 98 2mm 6mm 88 51 3 66 4 M4 19 50 100 124 103 NOTE All Dimensions are in Millimeters Door Installation Position Panel Thickness 51 Banknote Ejection Position A 68 Type 1 Minimum Width...

Page 19: ...e 1 14 Taiko PUB 11 US Dollar Com plete Unit Outside Dimensions 67 Acceptable Banknote Width 66 25 4 38 3 125 103 2mm 6mm 45 98 11 4 39 6 30 88 3 51 100 4 M4 NOTE All Dimensions are in Millimeters Doo...

Page 20: ...190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM GOLD HK LTD Phone...

Page 21: ...Hold the Taiko Unit by placing your hand under the Upper Guide Figure 2 3 j 4 Slightly press down on the Bezel and raise the rear Taiko Unit body Figure 2 3 k 5 Slide the body up and back to detach it...

Page 22: ...the following steps to clear a Banknote jam within the Taiko Unit s Acceptor area 1 Remove Power from the Taiko Unit Figure 2 5 Mounting the Taiko Bezel Figure 2 5 Mounting the Taiko Bezel Bezel Brac...

Page 23: ...t your finger caught under the Lid when closing it Figure 2 10 Lower Area Banknote Jam Removal Figure 2 10 Lower Area Banknote Jam Removal j k NOTE Re install the Taiko Unit onto the Bezel by reversin...

Page 24: ...omination to be inhib ited until all required values have been processed The Banknote Accept or Inhibit programing operations are now complete LED Pattern Setting Mode The LED Color Pattern Type can b...

Page 25: ...nsport Path 5 EEPROM Read Write Error 6 Motor Error 8 Entrance Solenoid Error 9 Exit Solenoid Error 12 Sensor Operation with Abnormal Timing Figure 2 15 Define Pattern 2 DIP Switch Settings Figure 2 1...

Page 26: ...s used Table 2 8 Parallel ID 001 Interface Pin Assignments Pin No Signal Name I O I O Input Output is the function viewed from the Banknote Acceptor Side Function 1 Vcc 12V DC Power 2 Vss 12V DC Power...

Page 27: ...scrubber patterns insure that belts and O ring Rollers are cleaned and lubricated to prevent them from drying out Directions For Use 1 Remove Cleaning Card from pouch and insert it into the Banknote V...

Page 28: ...ft lint free Cloth Use only non flammable compressed air b Validation Sensor c Entrance Flapper Sensor d Entrance Sensor e Side Sensor Prism f Upper Transport Sensor g Entrance Sensor Prism h Bend Lev...

Page 29: ...1 PC2 PS2811 3 4 2 1 PC1 PS2811 C1 100pF C2 100pF 5 6 IC1C SN74LV 14A 5 TR 2B UMH9N D21 1SS400 D19 1SS400 DGND 12V DC 12V 5 GND 7 8 1 2 GND Reserve RXD TXD 5 6 3 TXD 4 RXD MDB ID003 9 5V DC 1 2 IC1A H...

Page 30: ...14 22K D5V ccTalk Reserve Reserve 4 3 6 Reserve 5 Reserve 24V 10 9 D17 RB520S 30 D18 1SS400 R1 10K 3 4 IC1B SN74LV 5 GND DC12V 12V 5 GND ccTalk 7 8 1 2 GND ccTalk 4 3 6 5 9 DC5V DC12V 22K DC5V 22K DC5...

Page 31: ...PC2 PS2811 3 4 2 1 PC1 PS2811 C1 100pF C2 100pF 5 6 IC1C 5 TR 2B UMH9N D21 1SS400 D19 1SS400 DGND 12V DC 12V 5 GND 7 8 1 2 GND RXD TXD 5 6 3 TXD 4 RXD 9 PULSE 5V DC 1 2 IC1A HC14 GND 3 4 IC1B HC14 12...

Page 32: ...K I 1mA 30mA I F Driver TD62382AF E F G 5 6 7 13 13 12 10K VCC BUSY ABN STKF 14 15 16 12V 5 12V 5 1 2 3 GND ACK REJ INH 5 6 7 VALID VEND1 VEND2 VEND3 8 9 10 11 BUSY ABN STKF 14 15 16 RESERVE 4 RESERVE...

Page 33: ...CN1 4 6 GND R10 1K 1 4W RXD TXD 8 7 10 TXD 9 RXD R9 1K 1 4W 3 5 R15 22K D5V R24 470 D5V 12V DC GND 9 8 IC1D SN74LV14A 3 4 2 1 PC2 PS2811 K 3 4 2 1 PC1 PS2811 K C1 100pF C2 100pF 5 6 IC1C SN74LV14A 3...

Page 34: ...P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD 2 1 4 Taiko Series Banknote Acceptor THIS PAGE INTENTIONALLY LEFT BLANK...

Page 35: ...lizing b Stand by c Is the Banknote accepted e External LED lights f Is the Banknote inserted g Transport the Banknote Scanning Banknote Data h Stop Feeding i Is the Banknote authentic j Is the Bankno...

Page 36: ...Has the Banknote transported c Retried carrying the Banknote out d Has the Banknote transported B To Part 1 Figure 2 27 g Stop Operation A From Part 1 Figure 2 27 e Output the VEND Signal f Proceed Co...

Page 37: ...Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM GOLD HK LTD Phone 852 2429 7187 Fax 852 2929 7003 Un...

Page 38: ...P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD 3 2 Section 3 Banknote Acceptor Communications THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ...U Circuit Board proceed as fol lows 1 Insert a medium size Flat blade Screw Driver into the gap located on the left or right side area Fig ure 4 2 a1 a2 of the Upper Guide Cover Fig ure 4 2 b and lift...

Page 40: ...r Guide Assembly Figure 4 6 a and remove the left and right Side Covers Figure 4 6 b1 b2 from the Unit 3 Unplug the two 2 Relay Harnesses Figure 4 6 c1 c2 from the Upper Guide Assembly 4 Remove the Ha...

Page 41: ...re 4 11 a retaining the Prism Figure 4 11 b on the Upper Center Guide Figure 4 11 c and remove the Prism from the Upper Center Guide 8 Remove the two 2 Mounting Screws Figure 4 12 a1 a2 retaining the...

Page 42: ...e the Transport Entrance and Exit Sole noid Units proceed as follows 1 Remove the Lower Guide Assembly Figure 4 15 a by pressing the Lower Guide Locks Figure 4 15 b1 b2 in the direction indicated by t...

Page 43: ...he Entrance Solenoid and the Exit Sole noid This procedure completes the Pub 7 11 Unit disas sembly Reverse all or part of the preceding instructions to reassemble any of the components described duri...

Page 44: ...P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD 4 6 Section 4 Taiko Series Banknote Acceptor Disassembly Reassembly THIS PAGE INTENTIONALLY LEFT BLANK...

Page 45: ...ides the Taiko Banknote Accep tor Series PUB 7 11 Wiring Diagrams and inter connect information for the following items PUB 7 System Wiring Diagrams PUB 11 System Wiring Diagrams 5 WIRING DIAGRAMS Fig...

Page 46: ...2016 JAPAN CASH MACHINE CO LTD 5 2 Section 5 Taiko Series Banknote Acceptor Wiring Diagrams Figure 5 2 PUB 7 24 Volt DC System Wiring Diagram PUB 7 System Wiring Diagrams Continued Figure 5 2 PUB 7 2...

Page 47: ...JAPAN CASH MACHINE CO LTD 5 3 Wiring Diagrams Taiko Series Banknote Acceptor Section 5 Figure 5 3 PUB 11 12 Volt DC System Wiring Diagram with Mag PUB 11 System Wiring Diagrams Figure 5 3 PUB 11 12 V...

Page 48: ...N CASH MACHINE CO LTD 5 4 Section 5 Taiko Series Banknote Acceptor Wiring Diagrams Figure 5 4 PUB 11 24 Volt DC System Wiring Diagram with Mag PUB 11 System Wiring Diagrams Continued Figure 5 4 PUB 11...

Page 49: ...ough 6 OFF 3 Supply power to the PUB 7 11 The Green Front Panel Indicator LED will begin flashing approxi mately once every second Software Downloading Procedure PC Program Installation The following...

Page 50: ...7 11 JCM Power Supply Taiko Harness A Taiko Harness B VM 450 Harness for ID 001 VM 450 Unit for ID 001 Download Application KS 088 Reference Paper with Bar Code Reader Software Program NOTE See Figure...

Page 51: ...the input Text Box next to the Write Serial Number Screen Button Figure 6 4 b Example If the Unit s Serial Number is 03050438058 enter the last 6 digits of the Serial Number into the Text Box e g 438...

Page 52: ...complete after approximately 15 min utes 8 Set the Master Taiko Unit s DIP Switch 1 to ON to end the cloning process 9 When creating another Taiko Unit Clone turn the power to all of the Units OFF an...

Page 53: ...nit is required insert the KS 088 Reference Paper When the Rollers begin to rotate continue insert ing the Reference Paper all the way into the Unit Figure 6 8 b 7 When the Reference Paper reaches the...

Page 54: ...2 Set DIP Switch No 1 to OFF to begin the Test The Transport Motor will rotate in a reverse direction The Blue Front Panel LED will flash and despite the number of flashes the Test is complete when no...

Page 55: ...cedure The Exit Flapper Test detects proper Exit Flapper operation Proceed as follows to perform an Exit Flapper Test 1 Set DIP Switches No 1 2 4 and 5 ON and sup ply Power to the Taiko Unit 2 Set DIP...

Page 56: ...P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD 6 8 Section 6 Taiko Series Banknote Acceptor Calibration and Testing THIS PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...Unit Exploded View PUB 7 11 Center Guide Unit Exploded View PUB 7 11 Upper Unit Exploded View PUB 7 11 Transport Unit Exploded View PUB 7 11 Lower Unit Exploded View PUB 7 11 Bottom Unit Exploded Vie...

Page 58: ...dual piece parts 4 116488 400 100573RA TAIKO Harness B Option Assembly for loading Software from a PC 5a 116125 501 000187RA JCM Power Supply Unit Option 5b G00205 Order JCMEu UAC Power Supply 5c G001...

Page 59: ...eries Banknote Acceptor Section 7 PUB 7 11 Center Guide Unit Exploded View Figure 7 2 PUB 7 11 Center Guide Unit Exploded View 105 108 103 106 101 106 104 108 105 102 Drum Unit Assembly Upper Unit Ass...

Page 60: ...EDP No JAC Part No Description Qty Remark 101 114977 400 100558RA Relay Harness 14P 1 102 114980 400 100560RA Relay Harness 2 4P 1 103 110873 900 101000RA Side Cover Left 1 104 110874 900 101001RA Si...

Page 61: ...Banknote Acceptor Section 7 PUB 7 11 Upper Unit Exploded View Figure 7 3 PUB 7 11 Upper Unit Exploded View 206 226 222 203 226 217 216 223 209 207 201 219 207 202 207 220 213 205 214 204 228 202 218 2...

Page 62: ...50 100615RA Magnetic Head Holder 1 Used only in PUB 7 Units NOT containing a Barcode Sensor or operating at 12 24Volts 211 110909 900 101014RA Prism C 1 212 110910 900 101015RA Right Guide 1 213 11095...

Page 63: ...7 when operating at 12 24V no MAG Sensor 189071 Order by EDP VC MS Conversion Sensor Board 1 For use only in PUB 11 operating at 12 24V with MAG Sensor 195055 300 000011R Barcode Sensor Board no MAG S...

Page 64: ...nit Exploded View Figure 7 4 PUB 7 11 Transport Unit Exploded View 325 327 312 339 308 331 301 334 326 331 318 328 319 321 327 310 302 340 329 303 304 330 338 333 307 332 339 327 320 313 305 335 306 3...

Page 65: ...enter Guide Left 1 316 230494 900 101002RA Guide Lever A 1 317 110877 900 101004RA Center Guide C 1 318 110903 900 101011RA Spring Stopper 1 319 110904 900 101024RA Magnetic Head Roller 1 Used only in...

Page 66: ...89 100310RA M3x10 Phillips Self Tapping Binding Screw 4 337 092229 171 300008RA M3x8 Phillips Self Tapping Flat Head Screw 2 338 074666 200 200382RA 3x15 Parallel Pin 1 339 003707 100 100043R 3 E Ring...

Page 67: ...or Section 7 PUB 7 11 Lower Unit Exploded View Figure 7 5 PUB 7 11 Lower Unit Exploded View 407 429 409 421 408 411 417 420 425 412 426 416 428 402 405 430 432 404 431 415 422 414 431 423 432 431 431...

Page 68: ...96 200 200380RA Lever Link Right 1 416 110906 900 101025RA Lower Base 1 417 115494 550 100615RA Drive Pulley F 2 418 115499 900 101020RA Guide Lever Link Right 1 419 115500 900 101021RA Guide Lever Li...

Page 69: ...7 1 3 Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 PUB 7 11 Bottom Unit Exploded View Figure 7 6 PUB 7 11 Bottom Unit Exploded View 507 505 503 508 501 506 502 502 509 501 5...

Page 70: ...t No Description Qty Remark 501 115484 250 100549RA Pinch Roller Spring A 4 502 115488 250 100553RA Lower Guide Lock Spring 4 503 110880 900 101006RA Pinch Roller 4 504 110889 900 101008RA Lower Guide...

Page 71: ...s Taiko Series Banknote Acceptor Section 7 Taiko PUB 7 11 Bezel Unit Exploded View Figure 7 7 Taiko PUB 7 11 Bezel Unit Exploded View Lower Base 607 602 601 606 606 608 607 611 606 606 608 610 603 610...

Page 72: ...1 US Bezel Guide 67mm 1 Type 5 604 131108 900 100976RA US Bezel A 67mm 1 605 131109 900 100977RA US Bezel B 37mm 1 606 115492 200 200383RA Bezel Bracket 2 607 127556 200 200308RA Bezel mounting Hook 1...

Page 73: ...7 Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 Taiko EBA Type Bezel Unit Exploded View Figure 7 8 Taiko EBA Type Bezel Unit Exploded View 704 705 707 706 708 708 702 703 70...

Page 74: ...f No EDP No JAC Part No Description Qty Remark 701 127556 Face Fix Hook 1 702 187815 EBA Type Bezel A 1 703 187817 EBA Type Bezel B 1 704 187819 Guide 68 L 1 187822 Guide 71 L 1 Width 71 187824 Guide...

Page 75: ...erforming 6 1 E Exploded View illustrations of 7 1 F Flowchart Operational symbol language describing flow functions 2 15 2 16 I Installation steps required for 2 1 J Jam Banknote clearing 2 2 N Navig...

Page 76: ...P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD 8 2 THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor INDEX...

Page 77: ...d the necessary actions required to correct them Table A 6 lists the Red LED Color Flash Error Code that may occur during normal and dynamic testing operations A TROUBLESHOOTING Table A 1 General Faul...

Page 78: ...d in the specific Country s Software Information Sheet See Table 1 2 Taiko PUB 7 11 Technical Specifications on page 1 6 of Section 1 in this Service Manual All Banknotes being returned The Loaded Sof...

Page 79: ...ing Receptacles Straighten or replace Pins or the entire Connector CPU and or Sensor Board is corrupted Replace the CPU and or Sensor Circuit Board See CPU Circuit Board Removal and Sensor Circuit Boa...

Page 80: ...oard No MAG VC MS Board With MAG Barcode Sensor Board MAG Relay Harness Power Relay Harness PUB 7 O X X X X Qty 2 X X X X X X X O X X X Qty 2 X X X X X X X O X X X Qty 1 X X X O X X X X O X X Qty 2 X...

Page 81: ...D 003 G00182 1 For ID 0E3 c 116488 400 100573RA Taiko Harness B 1 d 139571 400 100843RA VM 450 Harness 1 For ID 001 e 059307 501 000026R VM 450 Unit 1 For ID 001 f 199581 501 000186RA KS 070 Reference...

Page 82: ...P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD A 6 Appendix A Taiko Series Banknote Acceptor TroubleShooting THIS PAGE INTENTIONALLY LEFT BLANK...

Page 83: ...has been accepted by the Unit 1 6 B 3 Bezel The Banknote input portion of a Taiko PUB 7 11 Unit 2 1 D 4 DIP Switch acronym for a Dual In line Package Switch a Printed Circuit Board mountable two posit...

Page 84: ...note denom inations A 1 P 9 Pictograph small internationally recognized safety and attentions Symbols placed to the left of Notes Cautions and Warnings throughout this Manual 1 1 10 PUB 7 11 abbreviat...

Page 85: ...P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD Taiko Series Banknote Acceptor...

Page 86: ...Taiko Series Banknote Acceptor P N 960 100175R_Rev 6 EDP 200824 2016 JAPAN CASH MACHINE CO LTD Issue 4045 SME 01 06...

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