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Part No. 960-000187R_Rev. A

© 2016 JCM American Corporation

2 2

November, 2016

JCM® Training Overview

DBV-500 Banknote Validator

Lecture Notes

B

ANKNOTE

 R

EJECT

 E

RRORS

Banknote Reject conditions are indicated by the Bezel LED Flashing Yellow 
or Green. To identify the Banknote Reject Error, count the flashes between 
pauses, then consult Table 10 to determine the Error, Causes and Solutions.

 Table 10 

DBV-500 Banknote Reject Errors, Causes and Solutions

Normal 

Operation

Performance 

Test

Error

Causes and Solutions

Yellow (3)

Yellow (2)

Magnification 

Error

Sensor detected improper levels; clean/calibrate

Yellow (3)

Yellow (3)

Denomination Invalid denomination type

Yellow (3)

Yellow (4)

Pattern Error Abnormal Banknote pattern detected; clean, 

calibrate

Yellow (3)

Yellow (5)

Photo Level Sensor levels incorrect; clean, calibrate

Yellow (3)

Yellow (6)

Banknote 

Length 

Banknote longer/shorter than specified; clean 

rollers

Yellow (3)

Yellow (7)

Pattern Error 1 Sensor readings do not compare; clean, calibrate

Yellow (3)

Yellow (8)

Invalid 

Banknote

Sensors detected the Banknote as invalid

Yellow (3)

Yellow (9)

Pattern Error 2 Sensor readings do not compare; clean, calibrate

Green (3)

Green (1)

Skewed 

insertion

Banknote inserted at an angle/crooked

Green (3)

Green (2)

Remaining 

Banknote

Banknote in Transport returned during 

initialization

Green (3)

Green (3)

Transport 

Time-out

Sensors detected improper Banknote movement

Green (3)

Green (4)

Banknote 

Detection

Sensors detected Banknote with abnormal timing

Green (3)

Green (5)

Inhibit Setting Banknote acceptance disabled by switch or Host 

settings

Green (3)

Green (6)

Return 

Command

Banknote return commanded by Host

Summary of Contents for DBV Series

Page 1: ...000187R_Rev A November 2016 2016 JCM American Corporation Phone 800 683 7248 702 651 0000 Fax 702 651 0214 E mail support jcmglobal com www jcmglobal com JCM TRAINING OVERVIEW DBV Series DBV 500 Bankn...

Page 2: ...Default Color Setting 7 Sensor and Roller Cleaning Procedure 8 JCM Tool Suite Standard Edition 9 Software Download Procedures 10 Performance Testing Procedures 12 Performance Testing 12 Available Tes...

Page 3: ...e Notes OVERVIEW This training course addresses the following JCM DBV 500 device versions DBV 500 SD UNIT Figure 1 illustrates the DBV 500 SD Banknote Validator Unit Table 1 DBV 500 Banknote Validator...

Page 4: ...BV 500 Component Names and Locations n m l k e Option Items b c a d g f j h i Figure 2 DBV 500 Component Names a Bezel b Full Color Indicator c Transport Unit d Cash Box e Cash Box Latches f Unit Guid...

Page 5: ...e DBV 500 DIP Switch Block 1 Table 2 DIP Switch Block 1 Configuration Settings See the Software Information Sheet SIS for proper Switch Settings Switch No Switch ON Switch OFF 1 VEND 1 INHIBIT VEND 1...

Page 6: ...Table 3 DIP Switch Block 2 Configuration Settings Default Switch No DIP Switch 2 For correct DIP Switch Block 2 Settings for other protocols check the Software Information Sheet SIS for the specific p...

Page 7: ...iguration 6 Remove power from the DBV 500 Banknote Validator Unit 7 Reset all DIP Switch settings on DIP Switch Block 1 and Block 2 to the original settings NOTE Before changing settings record the cu...

Page 8: ...V 500 Sensor and Roller Cleaning Methods Label Sensor Description Cleaning Method a Entrance Sensor b Centering Start Sensor c Side Sensor d COB Sensor e Exit Sensor NOTE DO NOT use Alcohol solvents c...

Page 9: ...s Sensor Adjustment Performance Test Event Log View Use a Standard USB Type A to Mini B Cable between the PC and DBV 500 1 Remove the Cash Box 2 Connect the Mini B cable to the USB Port by the DIP Swi...

Page 10: ...gure 6 2 To select the file to download click Browse Figure 6 a 3 From the folder that contains the DBV 500 download file click the DBV 500 Download file name then click the Open screen button The JCM...

Page 11: ...ed for the Download and remove power from the DBV 500 Unit 7 Set the DIP Switches on the DBV 500 Unit to the Operational position Figure 6 Downloader Suite Display d c a b NOTE If the DBV 500 Software...

Page 12: ...Switch 8 ON 4 Reconnect the DBV 500 Unit to its power source 5 Connect a USB Type A to Mini B cable between the PC s USB Port and the DBV 500 Maintenance USB Port 6 Launch the JCM Tool Suite Standard...

Page 13: ...R_Rev A 2016 JCM American Corporation 1 3 November 2016 JCM Training Overview DBV 500 Banknote Validator Lecture Notes The Performance Test window appears as shown below Figure 7 JCM Tool Suite Perfor...

Page 14: ...ce Tests Using DIP Switch Settings Test Item DIP Switch Block 1 Settings Test Description 1 2 3 4 5 6 7 8 DIP Switch Block 1 Switch 8 Setting OFF to start Test ON to stop Test Transport Motor Normal R...

Page 15: ...Table 7 Sensor and LED Condition If multiple sensors are active the status of the sensor with lowest priority is shown Sensor Name Condition LED Entrance Sensor Shielded RED Centering Sensor Shielded...

Page 16: ...the DBV 500 Unit 2 Set DIP Switch Block 1 Switch 8 to ON 3 Restore power to the DBV 500 Unit 4 Connect the USB Type A to Mini B cable between your PC s USB port and the USB port located on the DBV 50...

Page 17: ...ed to Change Serial Number click Yes if the Serial Number recorded on the CPU Circuit Board needs to be changed otherwise click No to complete Calibration 11 When the Sensor Calibration Screen appears...

Page 18: ...e DBV 500 Unit 2 Set DIP Switch Block 1 Switch 8 to ON 3 Restore power to the DBV 500 Unit 4 Connect the USB Type A to Mini B cable between your PC s USB port and the USB port located on the DBV 500 U...

Page 19: ...he Start button Figure 12 a to begin the DBV 500 White Level Test 10 When the White Level Test is complete click the Close box Figure 13 a to close the White Level Test Screen and complete the process...

Page 20: ...ble 8 DBV 500 Startup Errors Causes and Solutions Normal Operation Performance Test Error Causes and Solutions White 1 White 1 Boot Check Boot Program incorrectly written CPU Board White 3 White 2 Boo...

Page 21: ...ns Normal Operation Performance Test Error Causes and Solutions Red 3 Red 1 Stacker Motor Lock Stacker Motor Speed Error Red 3 Red 2 Pusher Position Pusher Mechanism is not at Home Position Red 3 Red...

Page 22: ...tern detected clean calibrate Yellow 3 Yellow 5 Photo Level Sensor levels incorrect clean calibrate Yellow 3 Yellow 6 Banknote Length Banknote longer shorter than specified clean rollers Yellow 3 Yell...

Page 23: ...187R_Rev A 2016 JCM American Corporation 2 3 DBV 500 Banknote Validator JCM Training Overview November 2016 Lecture Notes PERSONAL NOTES AND COMMENTS Add relevant notes and comments regarding your ins...

Page 24: ...Furthermore and are not always mentioned in each case throughout this publication JCM American Corporation has been accredited as an Authorized Provider by the International Association for Continuin...

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