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JCM GLOBAL iVIZION2 Series, Integration Manual


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Section 1

iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation

General Information

P/N 960-000231R_Rev. A

© 2022, JAPAN CASH MACHINE CO., LTD.

6

Component Names

Figure 3 

iVIZION2 Component Names

Figure 3 

iVIZION2 Component Names

m

Bottom View

a

b

c

d

e

O N

f

g

h

i

j

k

l

d

MGU

(Motor Gear Unit)

Validator

Frame Unit

Cash Box

Bezel

Standard Box

Large Box

(500 Banknotes) (900 Banknotes)

Summary of Contents for iVIZION2 Series

Page 1: ...N 960 000231R_REV A Issue 4126 IGEF 01 00 2022 JAPAN CASH MACHINE CO LTD http www jcmglobal com iVIZIONTM 2 Series Banknote Validator Foundation of Intelligent Validation Integration Guide Revision A...

Page 2: ...ation Integration Guide International Compliance RoHS Directive UL c UL Marks CE Mark UKCA Mark CB Scheme FCC Directive Electrical Current Symbol Direct Current indicates Direct Current values on prod...

Page 3: ...aintenance 4 Banknote Fitness Requirements 5 Primary Features 5 Component Names 6 2 SPECIFICATIONS 8 Technical Specifications 8 Environmental Specifications 9 Electrical Specifications 10 Structural S...

Page 4: ...ED Schematic Circuit Diagram 28 7 OPERATIONAL FLOWCHARTS 29 iVIZION2 Operational Flowchart Stand by and Initialization 29 iVIZION2 Operational Flowchart Validation 30 8 TROUBLESHOOTING 31 Introduction...

Page 5: ...Table of Contents Page P N 960 000231R_Rev A 2022 JAPAN CASH MACHINE CO LTD iii iVIZION 2 Series Banknote Validator Foundation of Intelligent Validation 11 INDEX 41...

Page 6: ...P N 960 000231R_Rev A 2022 JAPAN CASH MACHINE CO LTD iv THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...re 12 Clearing a Banknote Jam 1 21 Figure 13 Clearing a Banknote Jam 2 21 Figure 14 General Cleaning Image 22 Figure 15 iVIZION2 Sensor Locations 23 Figure 16 USB Schematic Circuit Diagram 25 Figure 1...

Page 8: ...P N 960 000231R_Rev A 2022 JAPAN CASH MACHINE CO LTD v i THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...ications 10 Table 10 Denomination Settings by DIP Switch 13 Table 11 Interface Settings 13 Table 12 Primary LED Indications 13 Table 13 USB Connection Pin Assignments 15 Table 14 Photo Coupler Isolati...

Page 10: ...P N 960 000231R_Rev A 2022 JAPAN CASH MACHINE CO LTD viii THIS PAGE INTENTIONALLY LEFT BLANK...

Page 11: ...Features p 5 Component Names p 6 In order to make operating this device and navigating within this manual easier the following illustrations are used Safety Instructions need to be observed in order...

Page 12: ...4 MGU Type Motor Gear Unit 00 Standard 5 Bezel Option 0 No Bezel 1 With Bezel 6 ICB RFID Module 0 Not Supported 1 Supported Standard 7 SD Memory 0 No SD Memory 8 Input Output Signal Selection P Photo...

Page 13: ...to avoid wet or dusty conditions when install ing it in both open air and indoor spaces WARNING CAUTION NOTE CAUTION Do not allow the Unit to endure a range of temperature and humidity beyond the env...

Page 14: ...y refill the Cash Box with the Banknotes Pinch Point Hazard Be careful to avoid any personal injury to fingers when closing any part such as Transport Unit or Valida tion Unit When closing or installi...

Page 15: ...ompatibility with FUZION technology CAUTION The following Banknote types may not validate correctly or worse can cause a Banknote jam and or damage to the Unit s Transport Path and should be avoided T...

Page 16: ...mation P N 960 000231R_Rev A 2022 JAPAN CASH MACHINE CO LTD 6 Component Names Figure 3 iVIZION2 Component Names Figure 3 iVIZION2 Component Names m Bottom View a b c d e O N f g h i j k l d MGU Motor...

Page 17: ...ZION2 Component Names a Upper Guide Access Lever Front b Upper Guide Access Lever Rear c Validator Release Lever d Cash Box Handle e Interface Connector f Interface Switch 1 Interface Settings g Inter...

Page 18: ...ils Acceptance Rate 98 or greater The following Ticket types are excluded Barcodes having wrinkles or folds Standard Specification Read code Interleaved 2 of 5 TiTo Narrow Bar 0 5mm 0 6mm 0 019 0 023...

Page 19: ...scent with a Radiant Angle of 15 Degree or more having an illumination index of 3000 Lux or less Installation Indoors Only Do Not expose to the elements including the internal Unit assemblies No Cabin...

Page 20: ...iVIZION2 Unit 12V DC Standby 0 6A Operation 2 3A Peak 4 9A 24V DC Standby 0 3A Operation 1 1A Peak 3 2A Current Limit Mode 12V DC Reference Standby 0 6A Operation 2 1A Peak 3 0A Table 8 iVIZION2 Struc...

Page 21: ...rovided in each Frame Unit to attach the iVIZION2 Unit to a related Machine Select and perform the following steps to install the Unit Side Installation 1 Secure the left and the right side of the Fra...

Page 22: ...e 7 Rear Installation NOTE Tightening Torque 80N cm Figure 8 Security Lock Installation Figure 8 Security Lock Installation 2x16 2 2x 19 1 0 1 0 0 1 0 Use a Key Spacer if backlash affects lock unlock...

Page 23: ...Refer to each Country s Software Information Sheet for making the proper switch settings ON 1 2 3 4 5 6 7 8 ON Validator DIP Switch Bottom View NOTE No need to set the Interface Switches for USB and T...

Page 24: ...2V DC the thinner or longer wiring harness than recommended specifications may cause the iVIZION2 Unit to reset caused by voltage drop Connector Housing Terminal Manufacture 70107 0003 16 02 0107 Mole...

Page 25: ...UT LED Drive Line anode 9 24VDC POWER 12V DC 24V DC Power 10 232GND SG 11 TXD OUT 12 I F 12V IN Interface Power Supply 12V DC 13 VBUS1 IN USB1 Connection Vbus Signal Line 5V DC 14 VBUS0 IN OUT USB0 Co...

Page 26: ...nterface Power Supply 12V DC 13 VBUS1 IN 14 VBUS0 IN OUT USB0 Connection Vbus Signal Line 5V DC to FUZION 15 TTL G SG 16 LED IN LED Drive Line cathode 17 ccTalk P IN OUT 18 POWER GND POWER 0V DC Power...

Page 27: ...ne 12 I F 12V IN Interface Power Supply 12V DC 13 VBUS1 IN 14 VBUS0 IN OUT USB0 Connection Vbus Signal Line 5V DC to FUZION 15 TTL G SG 16 LED IN LED Drive Line cathode 17 ccTalk P IN OUT 18 POWER GND...

Page 28: ...DC 13 VBUS1 IN 14 VBUS0 IN OUT USB0 Connection Vbus Signal Line 5V DC to FUZION 15 TTL G SG 16 LED IN LED Drive Line cathode 17 ccTalk P IN OUT cc Talk Connection Power Line 18 POWER GND POWER 0V DC P...

Page 29: ...232GND SG 11 TXD OUT 12 I F 12V IN Interface Power Supply 12V DC 13 VBUS1 IN 14 VBUS0 IN OUT USB0 Connection Vbus Signal Line 5V DC to FUZION 15 TTL G SG 16 LED IN LED Drive Line cathode 17 ccTalk P I...

Page 30: ...iVIZION2 Maximum 300mA 6 GND SG SG Signal Ground 7 LED POWER OUT LED Power Supply 5V Current Limitation Resistance Maximum 20mA 8 LED 1 IN LED Drive Line cathode Maximum Sink Current 300mA Header Val...

Page 31: ...ut of the Frame Figure 13 a 6 Check at the rear side of the Frame and remove the jammed Banknote located there if any 7 A jammed Banknote may also be present on top of the Cash Box remove it if presen...

Page 32: ...x from the Frame 3 Clean the Sensors properly 4 Pressing in on the Upper Guide Access Lever Front and lift the Validation Unit up and open 5 Clean the Sensors the Rollers the Belts and the Banknote Pa...

Page 33: ...22 JAPAN CASH MACHINE CO LTD 2 3 iVIZION2 Sensor Locations Figure 15 iVIZION2 Sensor Locations Figure 15 iVIZION2 Sensor Locations NOTE Wipe and clean all of the Green colored Rollers or Belts using a...

Page 34: ...Point Sensor Upper d CIS Sensor Lower e UV Point Sensor f1 Box Home Position Sensor 1 Remove the Validator 2 Wipe clean using a dry lint free cloth or cotton swab g1 Cash Box Sensor h1 Nearly Full Se...

Page 35: ...USB1 GND VBUS1 USB1 USB1 Connect to I F USB0 GND VBUS0 USB0 USB0 Connect to FUZION 1 2 3 4 5 6 7 8 24VDC USB1 USB1 USB1 GND LED POWER 9 10 24VDC 11 12 I F 12V 13 14 15 16 17 18 LED 19 20 USB0 21 22 US...

Page 36: ...2 24V TTL TXD TTL RXD 232GND TXD CC Talk P CC Talk S RXD 2 2k SS352 5V 4 7k 1k 1000pF TLP291 TOSHIBA 5V 220 USB3320 MICROCHIP 5V 4 7k 1k 1000pF SN74AHC14 TI 5V TXD RXD 5V 1k 5V 4 7k 100pF PC400 SHARP...

Page 37: ...alk S RXD 2 2k SS352 5V 4 7k 1k 1000pF TLP291 TOSHIBA 5V 220 USB3320 MICROCHIP 5V 4 7k 1k 1000pF SN74AHC14 TI RXD 5V CC Talk P 12V CC Talk S 5V SN74AHC14 TI 1SS357 TOSHIBA UMH3N ROHM 1k Controller Ref...

Page 38: ...R R R PRCP 220 1 4W PRCP 5V VIN 12 24V FET SSM6N24TU TOSHIBA PRCP Polymer Resettable Circuit Protecter 1 2 3 4 5 6 7 8 NC NC 5V NC NC NC LED1 R R 1 2 3 4 5 6 7 8 NC NC NC NC NC LED POWER LED1 Bezel Si...

Page 39: ...art Validation p 30 iVIZION2 Operational Flowchart Stand by and Initialization Figure 22 iVIZION2 Operational Flowchart Stand by and Initialization Figure 22 iVIZION2 Operational Flowchart Stand by an...

Page 40: ...Is Banknote sent to Stacker A Begin Validating h Output a VEND Signal i Retry 3 times j Stop Performance Output Abnormal Signal 1 1 When Abnormal Output Signal condition occurs remove the Banknote ca...

Page 41: ...ION2 Unit The Status LED lights solid or flashes one combi nation of four 4 Colors when errors Banknote jams or a reject occurs The iVIZION2 Status Error Codes Banknote Jam Codes or Reject Codes are i...

Page 42: ...nsporting or stacking a Banknote Remove any foreign objects if any Check that the relative Part s are properly assembled and or Harness are connected Feed Motor Transport Encoder Board CN1 MGU Board C...

Page 43: ...e the ICB Function Reset the Cash Box Replace the relative Part s if the solutions above does not resolve the error To disable the ICB Function Disable the ICB Function Set the Cash Box to INHIBIT Rep...

Page 44: ...nknote or foreign object if any Check that the relative Part s are properly assembled and or Harness are connected Clean and calibrate the relative Sensor s PB In Sensor Sensor Board LED2 PT1 CN1 Vali...

Page 45: ...ror The timing of transporting a Banknote was not appropriate Clean the relative Sensor s if they are dirty or foreign objects are adhering to them Calibrate the relative Sensor s as needed Sensors on...

Page 46: ...tive Sensor s if they are dirty or foreign objects are adhering to them Calibrate the relative Sensor s as needed Sensors of the Validator Green Flashes 19 Detected Dyed Note A Banknote was rejected b...

Page 47: ...er Barcode Ticket is used Check that the Barcode Ticket is not damaged or looks unnatural abnormal printing etc Check that the relative Part s are properly assembled and or Harness are connected Clean...

Page 48: ...ide 105 2 5 97 94 4 2 9 2 86 Bill Entrance 49 8 27 6 6 6 6 6 6 6 6 6 6 6 6 9 3 5 3 5 50 2xM3 Bill Entrance 2 69 5 21 89 3 58 5 21 5 23 7 1 6 208 7 15 2 30 Ground 50 4 2 9 2 225 9 162 9 104 114 67 67 3...

Page 49: ...1 89 3 58 5 21 5 23 7 1 6 67 67 3xM4 100 15 8 7 32 6 101 6 50 8 30 Ground 155 50 30 298 208 7 15 2 4 2 9 2 225 9 211 7 104 114 131 2 85 5 9 0 409 2 338 3 204 3 72 2 4x 4 75 4 CAUTION When installing t...

Page 50: ...UK Office Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Luminous House 300 South Row Milton Keynes MK9 2FR United Kingdom E mail support jcmglobal eu Asia and Oceania JCM American Australia Office Pho...

Page 51: ...for 1 P Pin Assignments Table listing primary connector 15 16 17 18 19 20 Preventive Maintenance cleaning materials required for 21 Primary Features iVIZION 2xx 3xx iVIZION2 Series of 5 S Safety picto...

Page 52: ...P N 960 000231R_Rev A 2022 JAPAN CASH MACHINE CO LTD 4 2 Section 11 iVIZION 2 Series Banknote Validator Foundation of Intelligent Validation Index THIS PAGE INTENTIONALLY LEFT BLANK...

Page 53: ...iVIZION 2 Series Banknote Validator Foundation of Intelligent Validation P N 960 000231R_Rev A 2022 JAPAN CASH MACHINE CO LTD...

Page 54: ...P N 960 000231R_Rev A 2022 JAPAN CASH MACHINE CO LTD Issue 4126 IGEF 01 00 iVIZION 2 Series Banknote Validator Foundation of Intelligent Validation...

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