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JCI Kodiak 200, Operation And Service Manual And Parts Book

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JCI Kodiak 200 Operation And Service Manual And Parts Book Download Page 54

REFERENCE #

406202

7/6/07

Rev. 0

Electrical Schematic

JCI 

24/7 Parts Number 888-474-0115

© 2006 JCI

PAGE 43

Summary of Contents for Kodiak 200

Page 1: ...86470 Franklin Blvd Eugene OR 97405 800 314 4656 541 736 1400 Fax 541 988 9401 24 7 Parts Number 888 474 0115 Kodiak Operation and Service Manual and Parts Book Kodiak Crusher S N C070417...

Page 2: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI JCI KODIAK CRUSHERS Kodiak 200 Crusher Parts Book Serial Number C070417...

Page 3: ...of any claimed defect must be provided to JCI within sixty 60 days of the discovery of any claimed defect s 2 Disclaimer Limitation of Warranties The expressed warranty described above is expressly i...

Page 4: ...he drive side of the crusher 3 Locate the parts to be replaced by using the parts lists and drawings in this catalog 4 Call your JCI dealer or use the JCI Parts contact information provided to order y...

Page 5: ...chamber Never attempt to manually clear jammed material from the crushing chamber while the upper frame is in the lowered clamping position Any material lodged in the chamber could release without war...

Page 6: ...crushing chamber and U seat after a clear for loose or jammed rock Do not adjust the close side setting smaller than the recommended minimum setting for your mantle and bowl liner combination An oil...

Page 7: ...al list of Items Contain in the Spare Parts Box ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 456051X MANTLE 242lbs Poured 2 1 406053X LINER 66lbs Poured 3 374 090037 MANGANESE BACKING MATERIAL ITEM Q...

Page 8: ...inion Assembly 15 Upper Assembly 17 TIR Assembly 27 Decal Location JCI K200 30 Hopper Assembly 33 Remote Control Panel 34 Hydraulic Power Unit Assembly 41 Electrical Schematic 42 Hydraulic Power Unit...

Page 9: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 1 7 6 07 Rev C REFERENCE 406000 Final Assembly...

Page 10: ...0 See page for 406118 8 1 406083 HOPPER ASSEMBLY 13 4 076024 NUT 1 2 13NC Not Shown 14 1 090034 WRENCH ALLEN 7 8 Not Shown 15 1 450133 EYE CONE LIFTING Not Shown 16 1 450132 WRENCH MANTLE NUT STD Not...

Page 11: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 3 7 6 07 Rev C REFERENCE 406001 Lower Assembly...

Page 12: ...REFERENCE 406001 7 6 07 Rev C Lower Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 4...

Page 13: ...ING SMALLEY WHM 162 4 1 406014 CLUTCH GUIDE RING 5 4 070130 CAPSCREW HEX 5 16 24NF X 3 4 6 4 070203 CAPSCREW SOC 5 16 18NC X 1 1 2 7 1 406015 COVER BRAKE HOUSING 8 12 070059 CAP SCREW HEX 1 2 13NC X 1...

Page 14: ...8 11NC X1 3 4 26 8 078014 WASHER LOCK 5 8 27 1 406216 PINION TUNNEL ACCESS COVER 28 18 070058 CAP SCREW HEX 1 2 13NC X 1 G5 32 8 406116 VSEAT SEAL RETAINER 33 8 406117 VSEAT SEAL RUBBER 34 16 070016 C...

Page 15: ...6A 10 6 09 Rev G REF 406020 Baseframe with V Seat Liner...

Page 16: ...REF 406020 10 6 09 Rev G Baseframe with V Seat Liner 6B...

Page 17: ...1 406028 BASEFRAME SPINDLE 3 1 450249 NUT SPINDLE 1200LS AN 44 4 5 456344 PLUG 1 625 DIA X 0 500 5 4 406016 LINER VSEAT 3 5 7 2 080122 FLANGE WELD 2 1 2NPT W O PILOT 9 6 406027 CYL MOUNTING EYE 10 12...

Page 18: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 7 7 6 07 Rev A REFERENCE 546467 Pin Clutch Assembly...

Page 19: ...74 0115 2006 JCI PAGE 8 ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 546640 DRIVE BLOCK 2 1 546454 RATCHET BLOCK 3 6 546641 DRIVE PIN 4 1 546460 THRUST WASHER 5 6 090442 SPRING C0600 0490 1750 COMPRE...

Page 20: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 9 7 6 07 Rev A REFERENCE 406192 Wedge Plate Assembly...

Page 21: ...REFERENCE 406192 7 6 07 Rev A Wedge Plate Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 10...

Page 22: ...2 406005 LOWER COUNTERWEIGHT 8 6 070277 CAPSCREW SOC 3 4 10NC X 3 1 2 9 1 406017 THRUST BEARING 10 1 450007 SEAL RING UPPER WEDGE PLATE 13 3 450228 UPPER RADIAL RETAINER 14 6 070027 CAP SCREW HEX 1 2...

Page 23: ...REFERENCE 450497 Floating Plate Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 450168 FLOATING PLATE 2 2 450312 FLOATING PLATE UPPER INSERT 3 2 450313 FLOATING PLATE LOWER INSERT 4 16 070039 C...

Page 24: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 13 7 6 07 Rev A REFERENCE 406040 Cone Assembly...

Page 25: ...E 4 4 070032 CAPSCREW HEX 3 8 16NC X 1 1 4 5 1 406086 BOLT MANTLE 7 1 450258 PIN 875 X 2 000 8 1 456304 BAR TORQUE 9 2 070189 CAPSCREW SOC 7 8 9NC X 1 3 4 10 1 450018 RING SEAL CONE 12 1 540103 FOAM 1...

Page 26: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 15 7 6 07 Rev 0 REFERENCE 406073 Pinion Assembly...

Page 27: ...0 BEARING PINION CONE INNER 5 1 450119 BEARING PINION CUP INNER 6 1 406072 PINION HOUSING 7 1 450117 BEARING PINION CUP OUTER 8 1 450118 BEARING PINION CONE OUTER 9 2 076018 LOCKNUT AN 16 10 1 078013...

Page 28: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 17 7 6 07 Rev B REFERENCE 406030 Upper Assembly...

Page 29: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 18...

Page 30: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 19...

Page 31: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 20...

Page 32: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 21...

Page 33: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 22...

Page 34: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 23...

Page 35: ...1 406050 SEAL PISTON 16 4 546192 ROD ACETAL SQ 7 8X7 8X48 17 6 406091 SEAL RING RETAINER DRIVE UPPR 18 12 406093 SEAL RING DRIVE RBBR 19 6 406092 SEAL RING RETAINER DRIVE LWR 20 36 070058 CAPSCREW HEX...

Page 36: ...EAR DRIVE 14T 2 DP 7 PD 58 4 070155 SETSCREW SOC 3 8 16NC X 3 4 59 2 546124 GEAR PL HOLD DOWN 60 4 070200 CAPSCREW HEX 1 2 20NF X1 1 2 61 2 546056 GUARD GEAR HYD DRIVE REMOTE 62 8 070008 CAPSCREW HEX...

Page 37: ...B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 26 82 1 083038 CPLR DISC QUICK PVV 14 F 83 1 083051 TMP 14 84 3 406205 FOAM LINER RET 85 4 406206 LINER CAP FILL HOLE ITEM QTY PART N...

Page 38: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 27 7 6 07 Rev B REFERENCE 406094 TIR Assembly...

Page 39: ...REFERENCE 406094 7 6 07 Rev B TIR Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 28...

Page 40: ...WASHER SPHERICAL TIR CYLINDER 9 24 083595 FS6400 12 16 O 10 288 088013 HOSE 12G2 11 24 088213 12G 12FFORX45 12 3 087090 VALVE RELIEF CARTRIDGE 13 6 078004 WASHER HT 1 2 14 6 070027 CAP SCREW HEX 1 2 1...

Page 41: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 30 7 6 07 Rev 0 REFERENCE 406118 Decal Location JCI K200...

Page 42: ...REFERENCE 406118 7 6 07 Rev 0 Decal Location JCI K200 JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 31...

Page 43: ...7 DECAL NOTICE DO NOT ALLOW MAT 1 090068 DECAL CAUTION CONSULT YR OPER 1 090074 DECAL WORLD CLASS 2 090150 SERIAL NUMBER PLATE RA CRUSHER 1 090354 DECAL DANGER HYD FLUID 2 090393 DECAL CRUSHING ZONE K...

Page 44: ...474 0115 2006 JCI PAGE 33 7 6 07 Rev B REFERENCE 406083 Hopper Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 6 1 406085 HOPPER RING INNER 7 1 406084 HOPPER RING 8 1 406070 HOPPER RING UPPER 9 1 4...

Page 45: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 34 7 6 07 Rev A REFERENCE 406137 Remote Control Panel...

Page 46: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 35...

Page 47: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 36...

Page 48: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 37...

Page 49: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 38...

Page 50: ...074 RELAY SOCKET DIN MT 8PIN 18 24 020182 DIN MOUNTING RAIL DIN 3 19 1 020162 PWR SUPPLY 7 5W 12VDC PS5R A12 20 12 020104 DUCT WIRING 2 25X3 00 21 12 020105 DUCT WIRING COVER T225CW 22 1 020115 RCPT 6...

Page 51: ...7 Parts Number 888 474 0115 2007 JCI PAGE 40 43 600 026739 CABLE 18 3 SHIELD 8770 44 120 020191 WIRE 16 MTW WHT 45 192 020191 WIRE 16 MTW WHT 46 2 020510 TERM BLOCK END PLATE 47 190 026500 MARKER SLE...

Page 52: ...8 474 0115 2006 JCI PAGE 41 7 6 07 Rev 0 REFERENCE 406142 Hydraulic Power Unit Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 0 406202 ELECTRICAL SCHEMATIC 2 1 456157 HYD POWER UNIT ASSY 3 1 406...

Page 53: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 42 7 6 07 Rev 0 REFERENCE 406202 Electrical Schematic...

Page 54: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 43...

Page 55: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 44...

Page 56: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 45...

Page 57: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 46 7 6 07 Rev R REFERENCE 456157 Hydraulic Power Unit Assembly...

Page 58: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 47...

Page 59: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 48...

Page 60: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 49...

Page 61: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 50...

Page 62: ...NUT NYLOCK 1 4 20NC 13 24 070027 CAPSCREW HEX 1 2 13NC X 1 1 4 15 56 078019 WASHER FLAT 1 2 16 4 070043 CAPSCREW HEX 3 8 16NC X 2 G5 17 4 076009 NUT NYLOCK 3 8 16NC 18 2 078024 WASHER LOCK 3 8 19 2 07...

Page 63: ...9 1 456162 DOOR ENCLOSURE HPU 60 2 090185 HINGE LIFT OFF WELDABLE 61 1 090416 LATCH T HANDLE FLUSH W HOLES 62 2 090030 DECAL JCI LOGO 63 3 456204 ANGLE DOOR STOP 64 1 456164 CVR OIL RESERVOIR HPU 65 1...

Page 64: ...97 2 083072 5406 06 04 98 170 020013 CORD 16 3 SJO 99 8 078016 WASHER FLAT 5 16 100 1 083160 5406 12 08 101 1 020217 SW TEMP SEE TEXT 103 1 020148 KNOCKOUT SEAL 1 2 90050 104 1 450187 ASSY HORN 115V N...

Page 65: ...JCI 24 7 Parts Number 888 474 0115 2003 JCI PAGE 54 10 23 03 Rev K REFERENCE 456184 Hydraulic Manifold Assembly...

Page 66: ...23 VALVE CHECK CARTRIDGE 11 2 083244 PLUG ALLEN SAE 10 13 1 087025 VALVE SHUTTLE CARTRIDGE 14 2 083169 ELBOW 90 DEG 4 6 C50X 15 2 083183 CONNECTOR 6 G6X 16 1 083173 CHECK VALVE IN LINE 10 17 1 083172...

Page 67: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 56 02 26 04 Rev A REFERENCE 450187 Horn Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 020001 HORN BASE 2 1 020002 HORN FED SIGNAL...

Page 68: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 57 7 6 07 Rev 0 REFERENCE 406203 Electrical Panel HPU...

Page 69: ...REFERENCE 406203 7 6 07 Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 58...

Page 70: ...REFERENCE 406203 7 6 07 Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 59...

Page 71: ...1 1 020018 SEALING RING 5263 3 4 22 1 020019 LOCKNUT RID METAL CON 3 4 T 23 13 5 020104 DUCT WIRING 2 25 X 3 00 TY DUC 24 13 5 020105 COVER WIRE DUCT TY DUCT 25 1 020069 METER ELASPED HOUR 32 24 02002...

Page 72: ...ev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 61 64 1 020183 RELAY TIME DELAY OFF 65 1 026794 SOCKET DIN RAIL MT 11 PIN 66 1 020506 CENTER JUMPER 3POLE J4 ITEM QTY PART NU...

Page 73: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 62 7 6 07 Rev E REFERENCE 406058 External Lube Assembly W Res...

Page 74: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 63...

Page 75: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 64...

Page 76: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 65...

Page 77: ...6 14 1 088104 16G 16MP 15 1 088144 16G 16FFORX90S 16 24 088014 HOSE 16G2 17 1 085004 ASSY FILTER DONALDSON HAK05 19 2 083052 5406 20 12 20 1 083193 5404 12 12 21 2 083191 5605 12 12 12 22 1 083192 NIP...

Page 78: ...016 WASHER FLAT 5 16 58 6 078017 WASHER FLAT 3 8 59 4 078023 WASHER LOCK 5 16 60 8 078024 WASHER LOCK 3 8 61 7 076026 NUT NYLOCK 1 4 20NC 62 4 076022 NUT 5 16 18NC 63 8 076027 NUT NYLOCK 5 16 18NC 64...

Page 79: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 68 7 6 07 Rev B REFERENCE 406059 External Lube Reservoir Weldt...

Page 80: ...1 080060 WELD FLANGE 3 4 NPT 16 3 080000 WELDING FLANGE 1 W PILOT 17 2 080114 WELD FLANGE 2 NPT 18 2 080122 WELD FLANGE 2 1 2NPT W O PILOT 19 1 406032 KIT TANK GASKET 20 12 070027 CAP SCREW HEX 1 2 13...

Page 81: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 70 7 6 07 Rev B REFERENCE 406082 JBOX Lube Assembly...

Page 82: ...0039 LOCKNUT RID METAL CONDUIT 1 2 6 1 020516 CONNECTOR CGB193 1 2 25 375 7 2 020040 CONNECTOR CGB295 3 4 50 56 8 2 020018 SEALING RING 5263 3 4 9 2 020019 LOCKNUT RID METAL CON 3 4 T 10 6 020182 DIN...

Page 83: ...FLEX CONN 3 4 STR NM 2 360 020033 FLEX 3 4 CONDUIT NM 3 396 025386 WIRE 12 THHN GRN 4 648 025381 WIRE 10 THHN BLK 5 648 025387 WIRE 10 THHN WHT 6 396 020030 WIRE 16 MTW BLK 7 1944 020133 WIRE 14 MTW R...

Page 84: ...REFERENCE 406146 7 6 07 Rev 0 Lube Cable Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 73...

Page 85: ...NCE 546326 150 FT SENSOR CABLE ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 020116 PLUG 6 PIN 90DEG MS3108B14S 6P 2 2 020117 CABLE CLAMP W BUSH MS3057 6A 3 2 020119 PLUG DUST CAP MS25042 14D 4 150 02...

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