jcb TM320, Operator'S Manual

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Contents
iii iii
Page No. Contents
Routine Maintenance
Service Requirements ............................................................................... 115
Introduction ........................................................................................... 115
Owner/Operator Support ...................................................................... 115
Service/Maintenance Agreements ....................................................... 115
Initial Service and Inspection ................................................................ 115
Fit for Purpose Tests for Lifting Equipment ........................................... 116
Obtaining Replacement Parts ............................................................... 116
Health and Safety ...................................................................................... 117
Lubricants ............................................................................................. 117
Battery .................................................................................................. 119
Service Schedules ..................................................................................... 121
Introduction ........................................................................................... 121
How to Use the Service Schedules ...................................................... 121
Calendar Equivalents ........................................................................... 121
Pre-start Cold Checks, Service Points and Fluid Levels ...................... 122
Functional Test and Final Inspection .................................................... 126
Fluids, Lubricants and Capacities .............................................................. 128
Specifications ....................................................................................... 128
Fuels ..................................................................................................... 128
Coolant Mixtures .................................................................................. 133
Tools .......................................................................................................... 135
Tool Locations ...................................................................................... 135
Carrying Tools onto the Machine .......................................................... 135
Prepare the Machine for Maintenance ...................................................... 136
Introduction ........................................................................................... 136
How to Make the Machine Safe (Boom Lowered) ................................ 137
How to Make the Machine Safe (Boom Lifted) ..................................... 137
Cleaning the Machine ................................................................................ 138
Introduction ........................................................................................... 138
Cleaning the Machine ........................................................................... 139
Checking for Damage ................................................................................ 140
Check the Machine Body and Structure ............................................... 140
Check the Seat and Seat Belt .............................................................. 140
Check the Hydraulic Hoses and Fittings .............................................. 140
Check the Electrical Circuits ................................................................. 140
Check the Tyres ................................................................................... 141
Checking the ROPS/FOPS Structure ................................................... 141
Greasing .................................................................................................... 142
Introduction ........................................................................................... 142
Preparing the Machine for Greasing .................................................... 142
Boom Pivot Pins ................................................................................... 143
Centre Pivot and Steering Ram ............................................................ 144
Inner and Outer Booms ........................................................................ 144
Driveshaft Joints ................................................................................... 145
Quickhitch Locking-Pins ....................................................................... 145
Access Panels ........................................................................................... 146
Engine Cover ........................................................................................ 146
Heating and Air Conditioning ..................................................................... 147
Cleaning the Cab Heater Filter ............................................................. 147
Brakes ....................................................................................................... 148
Park Brake ............................................................................................ 148
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