jcb TM180 Service Manual Download Page 5

Page: 5 / 51

9813/3150-2

2018-07-24

01 - Machine

Contents

Page No.

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01-2

01-03 Safety

01-03-03 Safety - Yours and Others

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01-3

01-03-06 Safety Warnings

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01-4

01-03-09 General Safety

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01-5

01-03-12 Maintenance Safety

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01-6

01-03-18 Operating Safety

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01-8

01-03-21 Worksite Safety

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01-11

01-03-24 Risk Assessment

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01-12

01-03-27 Maintenance Positions

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01-13

01-06 About this Manual

01-06-03 Model and Serial Number

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01-17

01-06-06 Using the Manual

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01-18

01-09 Description

01-09-12 Main Component Locations

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01-21

01-09-15 Service Point Locations

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01-22

01-33 Cleaning

01-33-00 General

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01-25

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Summary of Contents for TM180

Page 1: ...l You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operato...

Page 2: ...9813 3150 2 Notes Find manuals at https best manuals com...

Page 3: ...CE MANUAL Volume 1 TM180 TM220 EN 9813 3150 SERVICE MANUAL Volume 2 TM180 TM220 EN 9813 3150 SERVICE MANUAL Volume 3 TM180 TM220 EN 9813 3150 SERVICE MANUAL Volume 4 TM180 TM220 EN 9813 3150 Find manu...

Page 4: ...Notes 9813 3150 2 Find manuals at https best manuals com...

Page 5: ...ety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial Number 01 1...

Page 6: ...9813 3150 2 2018 07 24 Acronyms Glossary DEF Diesel Exhaust Fluid PIL Parts Identification List Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 3150 2 01 2 Find manuals at https best manuals com...

Page 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Page 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Page 15: ...ur lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by t...

Page 16: ...ating Safety 01 10 9813 3150 2 01 10 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...level ground 2 Lower the lift and put the attachment flat on the ground 3 Stop the engine and remove the ignition key 4 Install the articulation lock Refer to PIL 06 27 5 Isolate the battery to preve...

Page 20: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 21: ...01 Machine 06 About this Manual 01 15 9813 3150 2 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 22: ...Notes 01 16 9813 3150 2 01 16...

Page 23: ...ial Number 01 17 9813 3150 2 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To TM180 2096873 2097873 21288...

Page 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 25: ...01 Machine 09 Description 01 19 9813 3150 2 01 19 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 22...

Page 26: ...Notes 01 20 9813 3150 2 01 20...

Page 27: ...ent Locations Introduction Figure 3 A B L K K J H G F C D E A Shovel B Boom C Engine coolant expansion tank D Fuel filter and water trap E Articulation lock F Engine oil filler G Engine oil dipstick H...

Page 28: ...rvice Point Locations 01 22 9813 3150 2 01 22 15 Service Point Locations Introduction Figure 4 A B C D E F A Battery B Window washer tank C Hydraulic oil tank sight glass D Fuel tank filler E Hydrauli...

Page 29: ...01 Machine 33 Cleaning 01 23 9813 3150 2 01 23 33 Cleaning Contents Page No 01 33 00 General 01 25...

Page 30: ...Notes 01 24 9813 3150 2 01 24...

Page 31: ...and render the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service proce...

Page 32: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 33: ...ith the lift arm lowered Refer to PIL 01 03 2 Make sure that the engine is safe to work on If the engine has been running let it cool before you start the service work 2 1 Do not try to clean any part...

Page 34: ...Notes 01 28 9813 3150 2 01 28...

Page 35: ...d Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 09 Lift Arm Quickhitch 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8 03 30 Shovel 03 30 00 General 03 13 03 33 Fo...

Page 36: ...Notes 9813 3150 2 2018 03 19...

Page 37: ...03 Attachments Couplings and Load Handling 00 Attachments 03 1 9813 3150 2 03 1 00 Attachments Contents Page No 03 00 00 General 03 3...

Page 38: ...Notes 03 2 9813 3150 2 03 2...

Page 39: ...ients on which it is safe to operate or the safe distance from power lines Practice using attachments off the job before working with them for the first time JCB attachments are designed and manufactu...

Page 40: ...t covered in the Operator s Manual do not install it use it or remove it until you have obtained read and understood the pertinent information Install attachments only on the machines for which they w...

Page 41: ...03 Attachments Couplings and Load Handling 09 Lift Arm Quickhitch 03 5 9813 3150 2 03 5 09 Lift Arm Quickhitch Contents Page No 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8...

Page 42: ...Notes 03 6 9813 3150 2 03 6...

Page 43: ...buckets shovels and other attachments on the machine Quickhitches do not normally have a specific function themselves in that they do not carry out handling or digging operations but when installed o...

Page 44: ...09 Lift Arm Quickhitch 06 Hydraulic Quickhitch 03 8 9813 3150 2 03 8 06 Hydraulic Quickhitch Lubricate 03 8 Remove and Install 03 9 Lubricate There are two greasing points for the lubrication of the...

Page 45: ...er to PIL 01 03 2 Install the articulation strut Refer to PIL 06 27 3 Isolate the battery from the electrical circuit Refer to PIL 33 03 4 Use suitable lifting equipment to support the quickhitch 5 Di...

Page 46: ...ings and Load Handling 09 Lift Arm Quickhitch 06 Hydraulic Quickhitch 03 10 9813 3150 2 03 10 1 Use a press to install the new bush and then replace the seal Figure 11 H H H Shims 2 Install the spacer...

Page 47: ...03 Attachments Couplings and Load Handling 30 Shovel 03 11 9813 3150 2 03 11 30 Shovel Contents Page No 03 30 00 General 03 13...

Page 48: ...Notes 03 12 9813 3150 2 03 12...

Page 49: ...on to a lift arm assembly or mounted to the lift arm via a quickhitch assembly There are a vast amount and size of shovels used for numerous applications A shovel can be used to scoop up loose materi...

Page 50: ...hments Couplings and Load Handling 30 Shovel 00 General 03 14 9813 3150 2 03 14 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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