jcb TFT Service Manual Download Page 5

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9813/5250-1

2015-06-22

01 - Machine

Contents

Page No.

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01-2

01-03 Safety

01-03-03 Safety - Yours and Others

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01-3

01-03-06 Safety Warnings

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01-4

01-03-09 General Safety

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01-5

01-03-12 Maintenance Safety

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01-6

01-03-18 Operating Safety

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01-8

01-03-21 Worksite Safety

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01-10

01-03-24 Risk Assessment

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01-11

01-03-27 Maintenance Positions

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01-12

01-09 Description

01-09-12 Main Component Locations

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01-15

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Summary of Contents for TFT

Page 1: ...the machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to...

Page 2: ...9813 5250 1 Notes Find manuals at https best manuals com...

Page 3: ...3TFT 3TST EN 9813 5250 SERVICE MANUAL Volume 2 2TFT 2THS 2TST 3 5TST 3TFT 3TST EN 9813 5250 SERVICE MANUAL Volume 3 2TFT 2THS 2TST 3 5TST 3TFT 3TST EN 9813 5250 SERVICE MANUAL Volume 4 2TFT 2THS 2TST...

Page 4: ...Notes 9813 5250 1 Find manuals at https best manuals com...

Page 5: ...3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Mai...

Page 6: ...9813 5250 1 2015 06 22 Acronyms Glossary ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 5250 1 01 2 Find manuals at https best manuals com...

Page 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Page 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 12: ...ucted Do not use Triochloroethane or paint thinners near O rings and seals Arc Welding To prevent the possibility of damage to electronic components disconnect the battery and the alternator before ar...

Page 13: ...is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engin...

Page 14: ...and possibly kill you Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extension If you begin to feel drowsy stop the machine a...

Page 15: ...site carefully When applicable keep all attachments low to the ground Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights window...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...the correct pressure and in good condition and is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The grea...

Page 18: ...evel solid ground 2 Lower the dumper body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blo...

Page 19: ...er body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks against the two sides of the w...

Page 20: ...01 Machine 09 Description 01 14 9813 5250 1 01 14 09 Description Contents Page No 01 09 12 Main Component Locations 01 15...

Page 21: ...9813 5250 1 01 15 12 Main Component Locations Introduction For 2TFT 2THS 2TST Page 01 15 For 3 5TST 3TFT 3TST Page 01 16 For 2TFT 2THS 2TST Figure 4 A D F G E B C A ROPS Roll Over Protective Structur...

Page 22: ...01 Machine 09 Description 12 Main Component Locations 01 16 9813 5250 1 01 16 For 3 5TST 3TFT 3TST Figure 5 A B D E F G H C A ROPS B Hand rail C Engine D Tyres E Steps F Head lights G Skip H Beacon...

Page 23: ...ift Arm 06 12 00 General 06 19 06 12 15 Pivot Link Lever Lower 06 24 06 27 Transportation Lock 06 27 15 Articulated Joint 06 27 06 33 Articulated Joint 06 33 00 General 06 33 06 39 Carriage 06 39 00 G...

Page 24: ...9813 5250 1 2015 08 06 Acronyms Glossary FOPS Falling Object Protective Structure LH Left Hand RH Right Hand ROPS Roll Over Protective Structure VIN Vehicle Identification Number...

Page 25: ...06 Body and Framework 00 General 06 1 9813 5250 1 06 1 00 General Contents Page No 06 00 00 General 06 3...

Page 26: ...Notes 06 2 9813 5250 1 06 2...

Page 27: ...properly secured 7 Check all the safety and instructional labels are in place and are free from damage 8 Install new labels where necessary Make a note of the damaged paintwork for future repair Chec...

Page 28: ...06 Body and Framework 03 Chassis 06 4 9813 5250 1 06 4 03 Chassis Contents Page No 06 03 00 General 06 5...

Page 29: ...neral 06 5 9813 5250 1 06 5 00 General Introduction 06 5 Health and Safety 06 6 Component Identification 06 7 Introduction The chassis is the underpart of the vehicle or machine consisting of the fram...

Page 30: ...06 Body and Framework 03 Chassis 00 General 06 6 9813 5250 1 06 6 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and device...

Page 31: ...06 Body and Framework 03 Chassis 00 General 06 7 9813 5250 1 06 7 Component Identification Figure 6 A B A Front chassis B Rear chassis...

Page 32: ...and Framework 06 Access Cover 06 8 9813 5250 1 06 8 06 Access Cover Contents Page No 06 06 00 General 06 9 06 06 06 Engine Compartment 06 10 06 06 10 Transmission Compartment 06 14 06 06 14 Rear Cove...

Page 33: ...n Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you operate t...

Page 34: ...rotating parts Switch off the engine before working in the engine compartment Do not use the machine with the engine cover open Open 1 Make the machine safe 2 Stop the engine and remove the ignition...

Page 35: ...Figure 8 5 Lift the engine cover Figure 8 A B A Lock B Engine cover Close 1 Close the engine cover 2 Use the ignition key to lock the engine cover Refer to Figure 8 Remove and Install For 2TFT 2THS 2...

Page 36: ...cedure For 3 5TST 3TFT 3TST Remove 1 Make the machine safe Refer to PIL 01 03 2 Isolate the battery Refer to PIL 33 03 3 Open the engine compartment cover as follows 3 1 Use the ignition key to unlock...

Page 37: ...partment 06 13 9813 5250 1 06 13 Figure 14 H G F E A A Engine compartment cover E Nuts 2 F Washers G Bolts H Hinges 4 5 Remove the engine compartment cover from the machine Install 1 The installation...

Page 38: ...Refer to Figure 16 7 Lift the floor plate and clear of the machine to gain access to the engine compartment 8 Do not open the floor plate when the engine is running Figure 16 B A B A Floor plate B Flo...

Page 39: ...e machine to gain access to the engine compartment 8 Do not open the floor plate when the engine is running Figure 18 A B A Floor plate B Floor plate bolts Close 1 Check around the machine to make sur...

Page 40: ...ipe Figure 19 A B A Clamp B Air filter intake pipe 6 Disconnect the electrical connectors of the reverse alarm Figure 20 C C Electrical connectors 7 Remove the bolts 1 8 Remove the exhaust extension F...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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