jcb G125RS User Manual Download

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RS T4F Diesel Generator

G70RS – G125RS

EN - 9818/3700 ISSUE A 02/2020

Quick Start Guide

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Summary of Contents for G125RS

Page 1: ...1 RS T4F Diesel Generator G70RS G125RS EN 9818 3700 ISSUE A 02 2020 Quick Start Guide ...

Page 2: ...ruled out This Quick Reference Guide DOES NOT replace the Operators Manual You MUST read ALL the disclaimers and safety and other instructions in the Operators Manual before initially operating this product Accordingly no legal claims can be entertained on the basis of the data illustrations or descriptions in this Quick Reference Guide This machine should not be operated by any person who isn t a...

Page 3: ...r 2 Dimensions volumes 4 Key components 5 General checks 9 Control panel 11 Battery isolator 20 Multi voltage selection 21 Fuel connections 22 Positioning 23 Lifting 24 Emergency stops 25 Maintenance schedule 26 Service checks 27 Your notes 30 Index ...

Page 4: ...5 Dimensions with trailer inches LxWxH 182 x 73 x 105 182 x 73 x 105 Weight operating with trailer lbs 7239 8115 Aftertreatment SCR SCR Fuel tank capacity US gallon 132 132 Fuel consumption 75 PRP US gallon 3 65 5 42 Fuel autonomy hours 36 24 DEF tank capacity US gallon 4 5 4 5 DEF consumption 75 PRP US gallon 0 12 0 16 DEF autonomy hours 37 5 28 Noise level 23ft 75 load 66 66 Fuel EN590 Diesel fu...

Page 5: ...r G70RS G125RS 5 Key components enclosure A Trailer B Front left access door C Rear left access door D Front exhaust system panel E Rear air inlet panel F Rear right access door G Front right access door Fig 1 B D A C E F G ...

Page 6: ...ccess point B Bulkhead C Radiator D Battery E Voltage control rotary switch F Alternator G Fuel tank filler H DEF Diesel Exhaust Fluid tank filler J SCR Selective Catalytic Reduction K Air filter Fig 2 E F C A B D A K J B C H G F E D A Exhaust system B Engine C Skid D Camlock connections E Control panel F Power cable exit ...

Page 7: ...ilters primary secondary E ECU Electronic Control Unit F CCV Crankcase Ventilation filter G Engine oil filter H Engine oil filler J Engine dipstick K Throttle Fig 3 A B J K C G H F E D A C B D E G F H J K A Coolant filler B Expansion tank C Radiator D Charge alternator E Turbocharger F Oil sump G Starter motor H DEF injector J SCR K Air filter ...

Page 8: ... H J G F E Key components control panel A Panel mount buzzer B Analogue hour counter C Digital controller D Connection box E Limit switch F Din rail terminal G Automatic Voltage Regulator AVR H Breaker J Test point K Camlock connections 400A L Coolant heater and battery charger sockets Fig 4 ...

Page 9: ...ng Check for fuel leaks during this process Check level of coolant in machine radiator and top up if low Check hoses for damage or loose clamps Check level of engine oil using dipstick Check fuel filter water separator for presence of water or contaminants Check the position of the 3 way valve to correct fuel source Do not run the generator with the 3 way valve set to the off position if applicabl...

Page 10: ...oad is switched OFF before stopping the engine Check the battery isolator is at the off position Fill the fuel tank Make sure the filler cap and the area round the filler opening are clean to avoid contamination of the fuel Make sure all the engine access doors are closed and secured If there is a risk of freezing the cooling system must contain the correct antifreeze At temperatures below 0 C pre...

Page 11: ...f The controller power is Off B Display Screen Viewing area 88 5 x 51 4mm 6 lines each with 25 characters C Navigation Move the selector on the screen D OK Enter the menu system Confirm the selection on the screen E Back Go to the previous page F Auto Mode The controller automatically starts and stops the generator according to the system settings No operator actions are needed ...

Page 12: ... the breaker M Open Breaker Press to open the breaker N Breaker Symbols Green Breaker is On Green flashing Synchronising or de loading Red Breaker failure P Generator Green The generator voltage and frequency are OK and the controller can synchronise and close the breaker Green flashing The generator voltage and frequency are OK but the Voltage and Hertz OK timer is still running The controller ca...

Page 13: ...ator controller will display fail to start 9 Check the voltage displayed on the genset controller 10 Close the main circuit breaker The generator breaker LED will illuminate 11 The power available indicator lamp will illuminate REMEMBER Before stopping the generator set remove all electrical load ensuring all consumers are aware of the loss of power prior to shutdown Stopping Procedure Perform the...

Page 14: ...s button places the module into its MANUAL mode Once in MANUAL mode the module responds to the start button to start the generator and run it off load The MCCB need to be closed manually A Module display B Four configurable status LED Light Emitting Diode C Transfer to generator manual mode only not used D Generator available LED E Start button F Alarm mute and lamp test G Generator breaker LED no...

Page 15: ...ce expired the load is automatically ramped off the generator and then it is taken off load Close Generator Output becomes inactive The generator then continues to run for the duration of the Cooling Timer until it stops The module then waits for the next start event This button is only active in the STOP RESET mode MANUAL mode Pressing the Start button in Stop Reset Mode powers up the engine s EC...

Page 16: ...or on load Close Generator Output becomes active To place the generator off load use the Open Generator button The module automatically ramps the load off the generator and then takes it off load Close Generator Output becomes inactive Additional digital inputs are available to perform these functions If the generator is running off load in MANUAL mode and on load signal becomes active the module ...

Page 17: ...the status of the CAN communication and to prime the fuel system Used for navigating the instrumentation event log and configuration screens Used to silences the audible alarm in the controller de activates the audible alarm output if configured and illuminates all of the LED on the module s fascia as a lamp test function Close Generator The Close Generator button controls the operation of the gen...

Page 18: ...arth leakage trip and there is no trip active where required 4 Make sure the main power supply MCCB is switched off 5 Check the emergency stop button is fully out if necessary twist to reset the button 6 Complete all pre start system and engine checks 7 Press the start button and the machine will start in manual 8 The engine will run up to speed and stabilise 9 Check that the machine operation is ...

Page 19: ...f position 3 Press the stop reset button once The generator will stop after the specified cooling time Duration 5min 4 If the stop reset button is pressed again then generator will stop immediately 5 The Ready to load and generator available LED indicators will go off 6 Turn the battery isolator to off position after the engine has stopped Auto and Load Sharing Operation Remote start and synchroni...

Page 20: ...battery This is to allow the ECM Engine Control Module to shutdown correctly The time period starts when you turn the ignition off Check the isolator switch label and the operators manual for the correct time period In the event of an emergency remove the isolator key without waiting 1 Wait for the specified duration after the engine is turned off before you isolate the battery 30 s 2 Make the mac...

Page 21: ...witch B 480 277V 3Phase C 208 120V 3phase D 240 120V 1Phase Fig 10 IMPORTANT NOTE Operation of the rotary switch must only be carried out with the generator in stop mode and electrically isolated to prevent personal injury and damage to the equipment Changes to the alternator voltage must be completed by a suitably trained and competent person Please refer to the operator manual for detailed instr...

Page 22: ...gaged in the chosen position Please consult the manual for details of maximum distances and acceptable elevation of bulk fuel tanks A D E C F B EXTERNAL I NTERNAL DI ESEL TANK A Fuel connections where fitted A Engine to 3WFV return hose B Forward hose C Return hose D Quick Release coupling QRC E 3 way fuel valve 3WFV F 3WFV to water separator forward hose A Direction selection Fig 11 Fig 12 NOTE A...

Page 23: ...hrough other panels should be installed using the appropriate cable glands The generating set should be located to provide suitable access for regular maintenance servicing and repair work Generator sets which are installed outdoors must be located in a place which is protected against weather conditions dust etc as much as possible For temporary installations the generator set can rest on a well ...

Page 24: ...For movement on site the optional fork pockets enable the generating set to be lifted and shifted by a forklift or telescopic handler The fork pockets are sized and spaced to allow lifting by equipment with a stand fork carriage Lifting NOTE Always ensure that lifting equipment is rated to lift the total load While the weight of the generator is provided on the rating plate it will not include the...

Page 25: ...if the machine becomes unsafe and does not shutdown automatically Emergency stops NOTE Activation of either of the emergency stop buttons will put the generator into a fault mode As well as manually resetting the depressed emergency stop button you will need to clear the fault from the controller This is normally achieved by pressing the STOP RESET button This can be clarified in the Control Panel...

Page 26: ...ndition connection o o Coolant quality and level Check O O o o Oil level Check O O o o Water separator fuel filter Drain O o o Oil filter Change o o DEF filter Change o Air cleaner outer element Change o Water separator fuel filter Change o o Engine fuel filter Change o o Front End Accessory Drive FEAD belt condition Check o o Engine mounting bolts for tightness Check o o All Hoses Condition Check...

Page 27: ... filter at the recommended interval could cause serious engine failure 1 Stop the engine and allow it to cool 2 Make the machine safe 3 Wait for the oil to drain back into the engine sump before you take a reading If not a false low reading may be recorded which can cause the engine to be overfilled 4 Get access to the engine 5 Remove and clean the dipstick 6 Replace the dipstick 7 Remove the dips...

Page 28: ...adiator cap Let any pressure escape before removing the cap 4 Remove the radiator cap 5 Check the coolant level is flush with the top of the filler neck 6 Fill with 50 antifreeze and 50 decalcified water until it reaches the correct level and replace the cap Make sure any cold coolant is not added to a radiator that is warm 7 Top liquid up until the pipes inside the radiator are covered approximat...

Page 29: ... dusting This will cause excessive oil consumption black smoke low output power and a reduced engine life Refer to the machine s operator handbook for the air filter element removal and replacement procedures Inspect hoses and fittings for splits and poor clamping which may allow unfiltered air to enter the engine In hostile environments change the air filter elements more frequently Dust Valve Ch...

Page 30: ...30 Please consult your manual for full information or consult your local dealer Your notes ...

Page 31: ...RS T4F Diesel Generator G70RS G125RS 31 Your notes ...

Page 32: ...vided for guidance only and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and advice should always be sought from your JCB Dealer JCB reserves the right to change specifications without notice Illustrations and specifications shown may include optional equipment and accessorie...

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