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jcb Fastrac 3170, Service Manual

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jcb Fastrac 3170 Service Manual Download Page 11

4 - 1 

Service Tools Numerical List

Page No.

1370/0901Z

Nut M24

9 - 1

1406/0021

Bonded Washer

7 - 1

1604/0006

Adapter

7 - 1

1604/0008

Adapter

7 - 1

1606/0012

Adapter

7 - 1

1606/0015

Adapter

7 - 1

1612/0006

Adapter

7 - 1

4101/0251

JCB Threadlocker and Sealer

3 - 1

4101/0451

JCB Threadlocker

3 - 1

4101/0552

JCB Threadlocker and Sealer 
(High Strength)

3 - 1

4101/0651

JCB Retainer (High Strength)

3 - 1

4102/0551

JCB High Strength Threadlocker

3 - 1

4102/0901

JCB Clear Silicone Sealant

3 - 1

4102/1212

JCB Multigasket

3 - 1

4102/1951

JCB Threadseal

3 - 1

4102/2210

Clayton System Seal SC1251

3 - 1

4102/2309

Black Polyurethane Sealant

3 - 1

4103/2109

Ultra Fast Adhesive

3 - 1

4104/0251

JCB Activator (Aerosol)

3 - 1

4104/0253

JCB Activator (Bottle)

3 - 1

4104/1557

JCB Cleaner/Degreaser

3 - 1

4104/1203

Active Wipe 205 (250 g)

3 - 1

4104/1206

Active Wipe 205 (30 ml)

3 - 1

4104/1310

Hand Cleaner

5 - 1

4201/4906

Black Primer

3 - 1

721/00664

Connecting Lead (Wingst)

6 - 2

721/10885

Harness - ABS Diagnostic (J1939)

6 - 1

816/15118

Test Adapter

7 - 1

816/20008

Adapter

7 - 1

816/20013

Adapter

7 - 1

816/55038

Adapter/Test Point

7 - 1

816/55040

Adapter/Test Point

7 - 1

892/00041

Deglazing Tool

9 - 2

892/00078

Connector

7 - 1

892/00137

Micro Bore Hose

7 - 2

892/00174

Measuring Cup

8 - 2

892/00179

Bearing Press

8 - 1

892/00223

Hand Pump

7 - 2

892/00224

Impulse Extractor 

8 - 2

892/00225

Adapter for Impulse Extractor

8 - 1

892/00253

Pressure Test Kit

7 - 1

892/00255

Adapter/Test Point

7 - 1

892/00256

Adapter/Test Point

7 - 1

892/00257

Adapter/Test Point

7 - 1

892/00258

Adapter/Test Point

7 - 1

892/00259

Adapter/Test Point

7 - 1

892/00260

Adapter/Test Point

7 - 1

892/00261

Adapter/Test Point

7 - 1

892/00262

Adapter/Test Point

7 - 1 & 7 - 2

892/00263

Adapter/Test Point

7 - 1

892/00264

Adapter/Test Point

7 - 1

892/00265

Adapter/Test Point

7 - 1

892/00268

Flow Monitoring Unit

7 - 1

892/00269

Sensor Head

7 - 1

892/00270

Load Valve

7 - 1

892/00271

Adapter 

7 - 1

892/00272

Adapter 

7 - 1

892/00273

Sensor Head

7 - 1

892/00274

Adapter

7 - 2

892/00275

Adapter

7 - 1

892/00276

Adapter 

7 - 1

892/00277

Adapter 

7 - 1

892/00278

Gauge 0 - 40 bar

7 - 2

892/00279

Gauge 0 - 400 bar

7 - 2

892/00281

Avo Meter

6 - 1

892/00282

Shunt

6 - 1

892/00283

Tool Kit Case

6 - 1

892/00284

Digital Tachometer

6 - 1

892/00285

Oil Temperature Probe

6 - 1

892/00286

Surface Temperature Probe

6 - 1

892/00293

Connector Pipe

7 - 1

892/00294

Connector Pipe

7 - 1

892/00298

Fluke Multimeter

6 - 1

892/00311

Brake Test Kit

8 - 4

892/00312

Dummy End Plate 

8 - 2

892/00314

Accumulator Adapter

9 - 1

892/00318

Hose and Adapter Kit

7 - 2

892/00333

Heavy Duty Socket, 19 mm A/F

8 - 2

892/00334

Gland Seal Fitting Tool

7 - 2

892/00706

Test Probe 

7 - 2

892/00801

Clutch spanner

5 - 3

892/00802

Rotor puller set

5 - 3

892/00803

Rotor installer set

5 - 3

892/00807

Front plate puller

5 - 3

892/00808

Shaft protector

5 - 3

892/00812

Drive Coupling Spanner

8 - 1

892/00817

Heavy Duty Socket, 17 mm A/F

8 - 2

892/00818

Heavy Duty Socket, 22mm A/F

8 - 2

892/00819

Heavy Duty Socket, 15 mm A/F

8 - 2

892/00842

Glass Lifter

5 - 1

892/00843

Folding Stand

5 - 1

892/00844

Long Knife

5 - 2

892/00845

Cartridge Gun

5 - 1

892/00846

Glass Extractor Handles

5 - 2

892/00847

Nylon Spatula

5 - 3

892/00848

Wire Starter

5 - 2

892/00849

Braided Cutting Wire

5 - 2

892/00864

PD 90 Axle Locknut Spanner

8 - 3

892/00871

Frame (Puller Adapter Assembly)

9 - 1

892/00874

Brace (Puller Adapter Assembly)

9 - 1

892/00875

Bar M24 (Puller Adapter Assembly)

9 - 1

892/00876

Block (Puller Adapter Assembly)

9 - 1

892/00892

Speed Gearbox Locking Tool

8 - 3 

892/00916

Spring Compressor

8 - 3

892/00918

Setting Tool Kit

8 - 3

892/00945

Sleeve for M30 Pinion

8 - 3

892/01033

Data Link Adapter Kit - ABS

6 - 1

892/01045

Peg Socket - Wet Clutch

8 - 5

892/01046

Mandrel - Wet Clutch

8 - 4

892/01047

Jig - Wet Clutch

8 - 4

892/01048

Clutch Pack Retainer - Wet Clutch
(2 required)

8 - 4  

892/01049

Guide Rod - Wet Clutch 
(2 required)

8 - 4

892/01050

Mandrel - Wet Clutch

8 - 4

892/01051

Intermediate Gear Retaining Tool -
Wet Clutch Transmission

8 - 4

892/01052

Locking Plate - Wet Clutch
(2 required)

8 - 4 

892/01053

Adapter for impulse extractor
(PTO intermediate shaft,
wet clutch transmission)                      8 - 2

892/01066

Combination Lead

6 - 2

892/01092

Wheel Hub Service Kit

8 - 5

926/15500

Rubber Spacer Blocks

5 - 3

992/09000

Peg Spanner

5 - 0

992/12300

Mobile Oven

5 - 1

992/12400

Static Oven

5 - 1

Section 1

General Information

9803/8030

Section 1

4 - 1 

Issue 4*

*

Summary of Contents for Fastrac 3170

Page 1: ...LICATIONS DEPARTMENT of JCB SERVICE LTD World Parts Centre Waterloo Park Uttoxeter Staffordshire ST14 7BS Publication No 9803 8030 Issue 9 General Information 1 Care Safety 2 3 Optional Equipment A Bo...

Page 2: ...tions are alphabetically coded and deal with Dismantling Overhaul etc of specific components for example A Optional Equipment B Body Framework etc The page numbering in each alphabetically coded secti...

Page 3: ...Plated Fasteners and Dacromet Fasteners 2 1 Zinc Plated Fasteners 2 2 Dacromet Fasteners 2 3 Sealing and Retaining Compounds 3 1 Service Tools Numerical List 4 1 Service Tools Optional Equipment 5 0...

Page 4: ...0 Plus All other machines A 75 km h 8 Standard 40 50 or 65 km h B 65 km h 9 High Speed 75 km h D 50 km h E 40 km h E Vehicle Max Speed 40 40 km h 50 50 km h 65 65 km h 75 75 km h F Serial Number G Aut...

Page 5: ...s the Dacromet fasteners have a lower torque setting than the Zinc and Yellow fasteners the torque figures used must be relevant to the type of fasteners Note A Dacromet bolt should not be used in con...

Page 6: ...13 39 4 29 M10 10 17 78 8 57 M12 12 19 137 14 101 M16 16 24 343 35 253 M20 20 30 657 67 485 M24 24 36 1157 118 853 Hydraulic Hose to Adapter Connections Hydraulic Adapter into Component Connections w...

Page 7: ...4 148 M18 x 2 5 278 28 4 205 M20 x 2 5 392 40 289 M24 x 3 675 69 498 M30 x 3 5 1348 138 994 Metric Grade 10 9 Bolts Bolt size Torque Settings Dia Nm kgf m lbf ft M6 x 1 0 13 5 1 4 10 M8 x 1 25 35 3 6...

Page 8: ...392 kgf m 40 lbf ft 289 A402060 Location Front P T O Box Nm 200 kgf m 20 lbf ft 148 A402230 Location Front Axle Upper Arm Mounting Bracket 8 8 grade bolts Nm 200 kgf m 20 lbf ft 148 10 9 grade bolts a...

Page 9: ...t 482 A402140 Location Tower Casting to Axle Nm 392 kgf m 40 lbf ft 289 A402010 Location Rear Lower Crossmember Nm 200 kgf m 20 lbf ft 148 A402260 Location Gearbox Crossmember Nm 200 kgfm 20 lbf ft 14...

Page 10: ...ker For threads of suction strainer 4101 0451 50ml JCB Threadlocker Sealer A medium to high strength locking fluid 4101 0552 High Strength JCB Threadseal Medium strength thread sealant for patch bolts...

Page 11: ...0 bar 7 2 892 00279 Gauge 0 400 bar 7 2 892 00281 Avo Meter 6 1 892 00282 Shunt 6 1 892 00283 Tool Kit Case 6 1 892 00284 Digital Tachometer 6 1 892 00285 Oil Temperature Probe 6 1 892 00286 Surface T...

Page 12: ...0 bar 7 1 892 00254 Hose 7 1 Replacement parts for kit no 892 01092 1315 3414Z Bolt M10x60 8 5 1315 3731Z Bolt M16x220 8 5 1315 3835Z Bolt M20x300 8 5 1370 0301Z Nut M10 8 5 1370 0401Z Nut M12 8 5 137...

Page 13: ...1 Service Tools Section A Optional Equipment 1 992 09000 Peg spanner for piston head of front hitch ram including 2 pairs of pegs 2 992 09003 Replacement pegs for 7 5 mm holes 3 992 09004 Replacement...

Page 14: ...rtridge capacity required to pre heat adhesive prior to use No plug supplied Note 110V models available upon request contact JCB Technical Service JCB part number 992 12400 2 cartridge x 240V 992 1260...

Page 15: ...30 Braided Cutting Wire consumable heavy duty cut out wire used with the glass extraction tool above JCB part number 892 00849 approx 25m length S186340 Cut out Knife used to remove broken glass JCB p...

Page 16: ...ompressor 892 00802 Rotor puller set S200950 for air conditioning compressor 892 00803 Rotor installer set S200960 for air conditioning compressor S186550 Rubber Spacer Blocks used to provide the corr...

Page 17: ...Microtach Digital Tachometer 5 892 00282 100 Amp Shunt open type 6 892 00285 Hydraulic Oil Temperature Probe 7 892 00298 Fluke 85 Multimeter 8 15 14 13 12 11 10 9 7 6 5 4 3 2 1 D F A B C H J E G A3860...

Page 18: ...rvice Tools continued Section C Electrics continued Section 1 General Information 9803 8030 Section 1 6 2 Issue 2 721 00664 Connecting Lead Wingst A406950 892 01066 Combination Lead alternative to 721...

Page 19: ...ent Gauge 0 40 bar 0 600 lbf in2 892 00203 Replacement Gauge 0 400 bar 0 6000 lbf in2 892 00254 Replacement Hose 993 69800 Seal Kit for 892 00254 can also be used with probe 892 00706 S188130 S188120...

Page 20: ...ale adapter 892 00706 Test Probe 892 00278 Gauge 0 40 bar 0 600 lbf in2 892 00279 Gauge 0 400 bar 0 6000 lbf in2 892 00334 Gland Seal Fitting Tool 331 64265 Retaining Bush for Valve Spool 892 00318 Ho...

Page 21: ...BUY NOW Then Instant Download the Complete Manual Thank you very much...

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