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Service
Manual

Fastrac

3170, 3170 Plus
3190, 3190 Plus 
3200, 3200 Plus
3220, 3220 Plus
3230, 3230 Plus

Published by the

TECHNICAL PUBLICATIONS DEPARTMENT

of

JCB SERVICE LTD;

World Parts Centre,

Waterloo Park

Uttoxeter, Staffordshire

ST14 7BS

Publication No. 9803/8030

Issue 

9

General Information

1

Care & Safety

2

3

Optional Equipment

A

Body & Framework

B

Electrics

C

Controls

D

Hydraulics

E

Transmission

F

Brakes

G

Steering

H

Suspension

S

Engine

T

Routine Maintenance

Summary of Contents for Fastrac 3170

Page 1: ...LICATIONS DEPARTMENT of JCB SERVICE LTD World Parts Centre Waterloo Park Uttoxeter Staffordshire ST14 7BS Publication No 9803 8030 Issue 9 General Information 1 Care Safety 2 3 Optional Equipment A Bo...

Page 2: ...tions are alphabetically coded and deal with Dismantling Overhaul etc of specific components for example A Optional Equipment B Body Framework etc The page numbering in each alphabetically coded secti...

Page 3: ...Plated Fasteners and Dacromet Fasteners 2 1 Zinc Plated Fasteners 2 2 Dacromet Fasteners 2 3 Sealing and Retaining Compounds 3 1 Service Tools Numerical List 4 1 Service Tools Optional Equipment 5 0...

Page 4: ...0 Plus All other machines A 75 km h 8 Standard 40 50 or 65 km h B 65 km h 9 High Speed 75 km h D 50 km h E 40 km h E Vehicle Max Speed 40 40 km h 50 50 km h 65 65 km h 75 75 km h F Serial Number G Aut...

Page 5: ...s the Dacromet fasteners have a lower torque setting than the Zinc and Yellow fasteners the torque figures used must be relevant to the type of fasteners Note A Dacromet bolt should not be used in con...

Page 6: ...13 39 4 29 M10 10 17 78 8 57 M12 12 19 137 14 101 M16 16 24 343 35 253 M20 20 30 657 67 485 M24 24 36 1157 118 853 Hydraulic Hose to Adapter Connections Hydraulic Adapter into Component Connections w...

Page 7: ...4 148 M18 x 2 5 278 28 4 205 M20 x 2 5 392 40 289 M24 x 3 675 69 498 M30 x 3 5 1348 138 994 Metric Grade 10 9 Bolts Bolt size Torque Settings Dia Nm kgf m lbf ft M6 x 1 0 13 5 1 4 10 M8 x 1 25 35 3 6...

Page 8: ...392 kgf m 40 lbf ft 289 A402060 Location Front P T O Box Nm 200 kgf m 20 lbf ft 148 A402230 Location Front Axle Upper Arm Mounting Bracket 8 8 grade bolts Nm 200 kgf m 20 lbf ft 148 10 9 grade bolts a...

Page 9: ...t 482 A402140 Location Tower Casting to Axle Nm 392 kgf m 40 lbf ft 289 A402010 Location Rear Lower Crossmember Nm 200 kgf m 20 lbf ft 148 A402260 Location Gearbox Crossmember Nm 200 kgfm 20 lbf ft 14...

Page 10: ...ker For threads of suction strainer 4101 0451 50ml JCB Threadlocker Sealer A medium to high strength locking fluid 4101 0552 High Strength JCB Threadseal Medium strength thread sealant for patch bolts...

Page 11: ...0 bar 7 2 892 00279 Gauge 0 400 bar 7 2 892 00281 Avo Meter 6 1 892 00282 Shunt 6 1 892 00283 Tool Kit Case 6 1 892 00284 Digital Tachometer 6 1 892 00285 Oil Temperature Probe 6 1 892 00286 Surface T...

Page 12: ...0 bar 7 1 892 00254 Hose 7 1 Replacement parts for kit no 892 01092 1315 3414Z Bolt M10x60 8 5 1315 3731Z Bolt M16x220 8 5 1315 3835Z Bolt M20x300 8 5 1370 0301Z Nut M10 8 5 1370 0401Z Nut M12 8 5 137...

Page 13: ...1 Service Tools Section A Optional Equipment 1 992 09000 Peg spanner for piston head of front hitch ram including 2 pairs of pegs 2 992 09003 Replacement pegs for 7 5 mm holes 3 992 09004 Replacement...

Page 14: ...rtridge capacity required to pre heat adhesive prior to use No plug supplied Note 110V models available upon request contact JCB Technical Service JCB part number 992 12400 2 cartridge x 240V 992 1260...

Page 15: ...30 Braided Cutting Wire consumable heavy duty cut out wire used with the glass extraction tool above JCB part number 892 00849 approx 25m length S186340 Cut out Knife used to remove broken glass JCB p...

Page 16: ...ompressor 892 00802 Rotor puller set S200950 for air conditioning compressor 892 00803 Rotor installer set S200960 for air conditioning compressor S186550 Rubber Spacer Blocks used to provide the corr...

Page 17: ...Microtach Digital Tachometer 5 892 00282 100 Amp Shunt open type 6 892 00285 Hydraulic Oil Temperature Probe 7 892 00298 Fluke 85 Multimeter 8 15 14 13 12 11 10 9 7 6 5 4 3 2 1 D F A B C H J E G A3860...

Page 18: ...rvice Tools continued Section C Electrics continued Section 1 General Information 9803 8030 Section 1 6 2 Issue 2 721 00664 Connecting Lead Wingst A406950 892 01066 Combination Lead alternative to 721...

Page 19: ...ent Gauge 0 40 bar 0 600 lbf in2 892 00203 Replacement Gauge 0 400 bar 0 6000 lbf in2 892 00254 Replacement Hose 993 69800 Seal Kit for 892 00254 can also be used with probe 892 00706 S188130 S188120...

Page 20: ...ale adapter 892 00706 Test Probe 892 00278 Gauge 0 40 bar 0 600 lbf in2 892 00279 Gauge 0 400 bar 0 6000 lbf in2 892 00334 Gland Seal Fitting Tool 331 64265 Retaining Bush for Valve Spool 892 00318 Ho...

Page 21: ...BUY NOW Then Instant Download the Complete Manual Thank you very much...

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