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 01 - Machine

 03 - Safety

 18 - Operating Safety

01 - 9

9813/8950-2

01 - 9

Electrical Power Cables

You could be electrocuted or badly burned if you get

the machine or its attachments too close to electrical

power cables.
You are strongly advised to make sure that the safety

arrangements  on  site  comply  with  the  local  laws

and regulations concerning work near electric power

lines.
Before you start using the machine, check with your

electricity  supplier  if  there  are  any  buried  power

cables on the site.
There is a minimum clearance required for working

beneath  overhead  power  cables.  You  must  obtain

details from your local electricity supplier.

Working Platform

Using  the  machine  as  a  working  platform  is

hazardous. You can fall off and be killed or injured.

Never  use  the  machine  as  a  working  platform

unless  with  approved  man-basket  or  man-crate  (if

applicable).

Machine Safety

Stop  work  at  once  if  a  fault  develops.  Abnormal

sounds and smells can be signs of trouble. Examine

and repair before resuming work.

Hot Components

Touching hot surfaces can burn skin. The engine and

machine components will be hot after the unit has

been running. Allow the engine and components to

cool before servicing the unit.

Travelling at High Speeds

Travelling  at  high  speeds  can  cause  accidents.

Always  travel  at  a  safe  speed  to  suit  working

conditions.

Hillsides

Operating  the  machine  on  hillsides  can  be

dangerous if the correct precautions are not taken.

Ground conditions can be changed by rain, snow, ice

etc. Check the site carefully. When applicable, keep

all attachments low to the ground.

Visibility

Accidents can be caused by working in poor visibility.

Use your lights to improve visibility. Keep the road

lights,  windows,  mirrors  and  cameras  clean  (when

fitted).
Do not operate the machine if you cannot see clearly.
Modification  of  the  machine's  configuration  by  the

user  (e.g.  the  fitting  of  large  and  non-approved

attachments)  may  result  in  a  restriction  of  the

machine visibility.

Hands and Feet

Keep your hands and feet inside the machine.
When using the machine, keep your hands and feet

clear  of  moving  parts.  Keep  your  hands  and  feet

within the operator compartment while the vehicle is

in motion.

Controls

You  or  others  can  be  killed  or  seriously  injured

if  you  operate  the  control  levers  from  outside  the

machine. Operate the control levers only when you

are correctly seated.

Passengers

Passengers  in  or  on  the  machine  can  cause

accidents. Do not carry passengers.

Fires

If your machine is equipped with a fire extinguisher,

make  sure  it  is  checked  regularly.  Keep  it  in  the

correct machine location until you need to use it.
Do not use water to put out a machine fire, you could

spread an oil fire or get a shock from an electrical

fire.  Use  carbon  dioxide,  dry  chemical  or  foam

extinguishers. Contact your nearest fire department

as quickly as possible.

Roll Over Protection

If the machine starts to roll over, you can be crushed

if you try to leave the cab. If the machine starts to roll

over, do not try and jump from the cab. Stay in the

cab, with your seat belt fastened.

Confined Areas

Pay  extra  attention  to  proximity  hazards  when

operating  in  confined  areas.  Proximity  hazards

include buildings, traffic and bystanders.

Safe Working Loads

Overloading the machine can damage it and make it

unstable. Study the specifications in the Operator's

Manual before using the machine.

Lightning

If you are inside the machine during a lightning storm

stay  in  the  machine  until  the  storm  has  passed.  If

you  are  outside  of  the  machine  during  a  lightning

storm  stay  away  from  the  machine  until  the  storm

has passed. Do not attempt to mount or enter the

machine.
If the machine is struck by lightning do not use the

machine until it has been checked for damage and

malfunction by trained personnel.

Summary of Contents for 6T-1 Front Tip

Page 1: ...achine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explai...

Page 2: ...9813 8950 2 Notes Find manuals at https best manuals com...

Page 3: ...AL Volume 2 6T 1 Front Tip 6T 1 Swivel Tip 7T 1 Front Tip Hi Viz 9T 1 Front Tip EN 9813 8950 SERVICE MANUAL Volume 3 6T 1 Front Tip 6T 1 Swivel Tip 7T 1 Front Tip Hi Viz 9T 1 Front Tip EN 9813 8950 SE...

Page 4: ...Notes 9813 8950 2 Find manuals at https best manuals com...

Page 5: ...ety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 06 About this Manual 01 06 03 Model and Serial Number 01 1...

Page 6: ...9813 8950 2 2018 03 12 Acronyms Glossary FOPS Falling Object Protective Structure PIL Parts Identification List ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 8950 2 01 2 Find manuals at https best manuals com...

Page 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Page 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Page 15: ...ee clearly Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 18: ...intenance strut or other method of supporting the skip in the raised position must be installed and locked in position before working under a raised skip Do not reach or work under a raised skip unles...

Page 19: ...ition key 5 Disconnect the battery to prevent accidental operation of the engine 6 If necessary put blocks against the two sides of the wheels before you get below the machine Dumper Body Raised DANGE...

Page 20: ...4 Figure 4 B C A A Maintenance strut installed position B Pin C Maintenance strut stowage position Remove 1 Raise the dumper to take the weight off the strut 2 Remove the pin and grip clip 3 Remove th...

Page 21: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 22: ...01 Machine 06 About this Manual 01 16 9813 8950 2 01 16 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 23: ...1 17 9813 8950 2 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To 6T 1 Front Tip 2561001 6T 1 Swivel Tip...

Page 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 25: ...01 Machine 09 Description 01 19 9813 8950 2 01 19 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 24...

Page 26: ...Notes 01 20 9813 8950 2 01 20...

Page 27: ...uction For 6T 1 Swivel Tip Without Cab Page 01 21 For 6T 1 Front Tip 9T 1 Front Tip Without Cab Page 01 22 For 6T 1 Front Tip 7T 1 Front Tip Hi Viz 9T 1 Front Tip Cab Page 01 23 For 6T 1 Swivel Tip Wi...

Page 28: ...s 01 22 9813 8950 2 01 22 G Skip H Mirrors J Hand rails K FOPS Falling Object Protective Structure For 6T 1 Front Tip 9T 1 Front Tip Without Cab Figure 6 A ROPS B Beacon C Engine D Tyres Wheels E Step...

Page 29: ...Component Locations 01 23 9813 8950 2 01 23 For 6T 1 Front Tip 7T 1 Front Tip Hi Viz 9T 1 Front Tip Cab Figure 7 G A F E J C B A D H A ROPS FOPS Cab B Beacons C Engine D Tyres Wheels E Steps F Head li...

Page 30: ...Locations 01 24 9813 8950 2 01 24 15 Service Point Locations Introduction Engine Compartment Figure 8 A Fuel filter Separator B Engine oil filter C Engine oil dipstick D Engine oil filler cap E Fuel f...

Page 31: ...01 Machine 09 Description 15 Service Point Locations 01 25 9813 8950 2 01 25 Figure 9 B A C A Coolant expansion tank B Hydraulic oil filler neck C Washer fluid tank...

Page 32: ...01 Machine 09 Description 15 Service Point Locations 01 26 9813 8950 2 01 26 Battery Isolator Figure 10 A Battery isolator B Relays C Fuses...

Page 33: ...01 Machine 09 Description 15 Service Point Locations 01 27 9813 8950 2 01 27 Brake System Figure 11 A A Brake fluid tank cap...

Page 34: ...01 Machine 09 Description 15 Service Point Locations 01 28 9813 8950 2 01 28 Gearbox Figure 12 A Gearbox dipstick...

Page 35: ...achine 09 Description 15 Service Point Locations 01 29 9813 8950 2 01 29 Batteries Remove the floor plate battery access cover to access the battery Figure 13 A Floor plate battery access cover B Batt...

Page 36: ...01 Machine 33 Cleaning 01 30 9813 8950 2 01 30 33 Cleaning Contents Page No 01 33 00 General 01 31...

Page 37: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 38: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 39: ...12 00 General 06 21 06 24 Slew Ring 06 24 00 General 06 29 06 24 24 Shim 06 32 06 27 Transportation Lock 06 27 15 Articulated Joint 06 37 06 30 Pivot Pins 06 30 00 General 06 41 06 33 Articulated Joi...

Page 40: ...9813 8950 2 2018 02 26 Acronyms Glossary FOPS Falling Object Protective Structure PIN Product Identification Number ROPS Roll Over Protective Structure...

Page 41: ...06 Body and Framework 00 Body and Framework 06 1 9813 8950 2 06 1 00 Body and Framework Contents Page No 06 00 00 General 06 3...

Page 42: ...Notes 06 2 9813 8950 2 06 2...

Page 43: ...at all attachment teeth are properly secured 8 Check all the safety and instructional labels are in place and are free from damage 9 Install new labels where necessary Make a note of the damaged paint...

Page 44: ...06 Body and Framework 03 Chassis 06 4 9813 8950 2 06 4 03 Chassis Contents Page No 06 03 00 General 06 5 06 03 36 Upper Crossmember 06 8 06 03 37 Lower Crossmember 06 11...

Page 45: ...neral 06 5 9813 8950 2 06 5 00 General Introduction 06 5 Health and Safety 06 6 Component Identification 06 7 Introduction The chassis is the underpart of the vehicle or machine consisting of the fram...

Page 46: ...06 Body and Framework 03 Chassis 00 General 06 6 9813 8950 2 06 6 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and device...

Page 47: ...06 Body and Framework 03 Chassis 00 General 06 7 9813 8950 2 06 7 Component Identification Figure 14 A B A Front chassis B Rear chassis...

Page 48: ...light electrical harness 5 Disconnect the reverse alarm electrical connector Figure 15 A A Electrical connector 6 Remove the bolts 7 Support the upper crossmember with suitable lifting equipment Figu...

Page 49: ...Figure 18 C B B Bolts 1 5 Remove the bolts 2 from the upper crossmember Figure 19 C C Bolts 2 6 Remove the bolts 3 from the reverse alarm cover Figure 20 D D Bolts 3 7 Disconnect the reverse alarm el...

Page 50: ...10 Figure 22 G F F Lifting equipment G Upper crossmember Install 1 The installation procedure is the opposite of the removal procedure Additionally do the following step 2 Tighten the bolts 2 to the c...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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