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jcb 533-105, Service Manual

Get your hands on the JCB 533-105 Service Manual for free download on our website. This manual provides essential information and instructions for the maintenance and repair of the JCB 533-105. Download the manual now to ensure efficient operation and longevity of your equipment.

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Summary of Contents for 533-105

Page 1: ...achine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explai...

Page 2: ...9813 7650 2 Notes...

Page 3: ...SERVICE MANUAL Volume 2 533 105 535 v125 540 140 540 170 540 200 540 v140 540 v180 550 140 550 170 EN 9813 7650 SERVICE MANUAL Volume 3 533 105 535 v125 540 140 540 170 540 200 540 v140 540 v180 550 1...

Page 4: ...Notes 9813 7650 2...

Page 5: ...8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 06 About this Manual 01 06 03 Model and Serial Number 01 15 01 06 06 Using the Manual 01 16 01 0...

Page 6: ...9813 7650 2 2018 02 05 Acronyms Glossary FOPS Falling Object Protective Structure PIL Parts Identification List ROPS Roll Over Protective Structure...

Page 7: ...e No 01 03 03 Safety Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01...

Page 8: ...Notes 01 2 9813 7650 2 01 2...

Page 9: ...inform you of potential hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to t...

Page 10: ...G indicates a hazardous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or mod...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Page 15: ...ee clearly Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 18: ...ly you must lower the lift arm Lift Arm Lowered 1 Park the machine on level solid ground 2 Make the machine safe Refer to PIL 01 03 3 Retract and lower the lift arm 4 Put the attachment flat on the gr...

Page 19: ...ent accidental operation of the engine Refer to PIL 33 03 8 Make sure there are no loose articles in the enclosure 9 If necessary put blocks against the two sides of the wheels before you get below th...

Page 20: ...01 Machine 06 About this Manual 01 14 9813 7650 2 01 14 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 15 01 06 06 Using the Manual 01 16...

Page 21: ...on This manual provides information for the following model s in the JCB machine range Model From To 2460601 540 140 2902000 2460601 533 105 2902000 2460601 535 v125 2902000 2460601 540 170 2902000 24...

Page 22: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 23: ...650 2 01 17 09 Description Contents Page No 01 09 00 General 01 19 01 09 03 Log Moving Object Handling 01 21 01 09 06 Optional Equipment and Attachments 01 22 01 09 12 Main Component Locations 01 23 0...

Page 24: ...Notes 01 18 9813 7650 2 01 18...

Page 25: ...eated operator wheeled machine for operation on unimproved natural terrain and disturbed terrain A main structural support is designed to carry an extending boom with a carriage mounted on the front t...

Page 26: ......

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