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 Introduction

 Safety

4

9831/0050-6

4

General Safety

Training

To operate the machine safely you must know the machine and have the skill to use it. You must abide by

all relevant laws, health and safety regulations that apply to the country you are operating in. The operator's

manual instructs you on the machine, its controls and its safe operation; it is not a training manual. Ensure that

you receive the correct training before operating any machinery. Failing to do so will result in incorrect operation

of the machine and you will be putting yourself and others at risk. In some markets, and for work on certain

jobsites, you may be required to have been trained and assessed in accordance with an operator competence

scheme. Make sure that you and your machine comply with relevant local laws and jobsite requirements – it

is your responsibility.

Care and Alertness

All the time you are working with or on the machine, take care and stay alert. Always be careful. Always be

alert for hazards.

Clothing

You can be injured if you do not wear the correct clothing. Loose clothing can get caught in the machinery.

Keep cuffs fastened. Do not wear a necktie or scarf. Keep long hair restrained. Remove rings, watches and

personal jewellery.

Alcohol and Drugs

It is extremely dangerous to operate machinery when under the influence of alcohol or drugs. Do not consume

alcoholic drinks or take drugs before or while operating the machine or attachments. Be aware of medicines

which can cause drowsiness.

Feeling Unwell

Do not attempt to operate the machine if you are feeling unwell. By doing so you could be a danger to yourself

and those you work with.

Mobile Phones

Switch off your mobile phone before entering an area with a potentially explosive atmosphere. Sparks in such

an area could cause an explosion or fire resulting in death or serious injury.
Switch off and do not use your mobile phone when refuelling the machine.

Lifting Equipment

You can be injured if you use incorrect or faulty lifting equipment. You must identify the weight of the item to

be lifted then choose lifting equipment that is strong enough and suitable for the job. Make sure that lifting

equipment is in good condition and complies with all local regulations.

Raised Equipment

Never walk or work under raised equipment unless it is supported by a mechanical device. Equipment which

is supported only by a hydraulic device can drop and injure you if the hydraulic system fails or if the control

is operated (even with the engine stopped).
Make sure that no-one goes near the machine while you install or remove the mechanical device.

Raised Machine

Never position yourself or any part of your body under a raised machine which is not correctly supported. If the

machine moves unexpectedly you could become trapped and suffer serious injury or be killed.

Lightning

Lightning can kill you. Do not use the machine if there is lightning in your area.

Machine Modifications

This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in

any way which could affect or invalidate its compliance. For advice consult your JCB dealer.

Summary of Contents for 506-36

Page 1: ...OPERATOR S MANUAL LOADALL ROUGH TERRAIN VARIABLE REACH TRUCK 506 36 507 42 509 42 510 42 510 56 512 56 514 56 EN 9831 0050 ISSUE 6 03 2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...

Page 2: ...Find manuals at https best manuals com...

Page 3: ...e Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you d...

Page 4: ...9831 0050 6 Notes Find manuals at https best manuals com...

Page 5: ...7 Description General 8 Intended Use 8 Log Moving Object Handling 8 Optional Equipment and Attachments 8 Danger Zone 8 Main Component Locations 8 Product and Component Identification Machine 10 Axle 1...

Page 6: ...ttery Isolator General 34 Before Starting the Engine General 35 Operator Seat General 36 Suspension Seat 36 Seat Belt General 37 Inertia Reel Seat Belt 37 Starting the Engine General 39 Stopping and P...

Page 7: ...87 Inclinometers 87 Interlocks 88 Rear Axle Stabilization RAS System 88 Working with the Boom General 91 Fork Ratings 91 Repositioning the Forks 92 Working with Pallets 93 Working with Bales 95 Workin...

Page 8: ...age General 131 Put into Storage 131 During Storage 132 Take out of Storage 132 Security General 133 LiveLink 133 Maintenance Introduction General 135 Owner Operator Support 135 Service Maintenance Ag...

Page 9: ...Pins 162 Boom General 165 Boom Chains 165 Operator Station General 171 Operator Protective Structure 171 Seat 171 Seat Belt 171 Controls 172 Engine General 173 Oil 174 Drive Belt 175 Emissions Contro...

Page 10: ...inguisher 206 Technical Data Static Dimensions Dimensions 207 Weights 214 Performance Dimensions Boom Dimensions and Performance 216 Fluids Lubricants and Capacities General 223 Fuel 224 Diesel Exhaus...

Page 11: ...Table of Contents vii 9831 0050 6 vii Warranty Information Service Record Sheet 282 Engine Emissions 288...

Page 12: ...ure HVAC Heating Ventilation Air Conditioning ISO International Organization for Standardization LCD Liquid Crystal Display LLMI Longitudinal Load Moment Indicator LSD Limited Slip Differential MAF Ma...

Page 13: ...l the safety aspects of operating and maintaining the machine If there is anything you are not sure about ask your JCB dealer or employer Do not guess you or others could be killed or seriously injure...

Page 14: ...rate the machine without an operator s manual in the cab These statements also apply to canopy build machines Cross References In this manual cross references are made by presenting the subject title...

Page 15: ...ntil you are sure that you and those around you will be safe If you are not sure of anything about the machine or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be...

Page 16: ...can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off your...

Page 17: ...otective Equipment PPE Do not wear loose clothing or jewellery that can get caught on controls or moving parts Wear protective clothing and personal safety equipment issued or called for by the job co...

Page 18: ...Notes 6 9831 0050 6 6...

Page 19: ...and some of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the coun...

Page 20: ...icient log protection is installed You could cause serious injury to yourself and damage to the machine For more information contact your JCB dealer Optional Equipment and Attachments A wide range of...

Page 21: ...on 9 9831 0050 6 9 Figure 3 E F C B A D H G A Lift arm B Carriage C Stabilizer D ROPS Roll Over Protective Structure FOPS Falling Object Protective Structure cab E Hydraulic tank F Fuel tank G Battery...

Page 22: ...replacement identification plate from your JCB Dealer or simply remove the old number This will prevent the wrong unit number being quoted when replacement parts are ordered The machine and engine ser...

Page 23: ...er 4 W T4i 7 T4F 55 kW X T4i 2 T4F 81 kW 3 T4F 93 kW A T4F 55 kW 3L SEF Engine Table 5 Digit 8 Gearbox Model G 4 Speed PS750 Table 6 Digit 9 Random check letter The check letter is used to verify the...

Page 24: ...with a damaged or missing ROPS FOPS If the ROPS FOPS has been in an accident do not use the machine until the structure has been renewed Modifications and repairs that are not approved by the manufac...

Page 25: ...About the Product Product and Component Identification 13 9831 0050 6 13 Figure 8 Data plate ROPS FOPS standards...

Page 26: ...fety labels Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safety Label Identification...

Page 27: ...Manual 1 D 817 70024 Warning Do not use as a step 1 E 817 70011 Fall from raised attachment Do not stand or ride on the bucket or forks 1 F 817 70010 Crushing of whole body Insert the boom support dev...

Page 28: ...itch Page 17 K Console switches Refer to Console Switches Page 19 L Load ChartsRefer to Load Charts Page 84 M Accelerator pedal Refer to Accelerator Pedal Page 47 N Brake pedals Refer to Service Brake...

Page 29: ...e attachments have been lowered and the park brake is engaged be fore stopping the engine I Putting the switch to this position connects the battery to all the electrical cir cuits except the lights a...

Page 30: ...wards to turn on the main beam Pull the stalk upwards to the central position to turn off main beam Switch off main beam for oncoming vehicles Figure 13 0 I D C B E A F A Backwards Right turn B Forwar...

Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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