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48Z-1, 51R-1, 55Z-1, 57C-1  

19

Fluids and Lubricants

Item

Capacity

Fluid/lubricant

JCB Part 

Number

Container 

Size

Fuel Tank

76L

Diesel oil

Engine Oil  
(Stage 3A Perkins 404D-22)

9.1L

-30°C (-22°F) to 40°C (104°F):  

JCB Extreme performance 5W40

4001/2705

20L

Engine Oil  
(Tier 4 Final Kohler KDI 1903)

9.1L

-20°C (-4°F) to 45°C (112.9°F): 

JCB Ultra performance 10W30

4001/3005

20L

Below -25°C (-13°F) to 30°C (86°F):  

JCB Ultra performance 5W30

4001/3105

20L

Below -25°C (-13°F) to 45°C (113°F):  

JCB Ultra performance 5W40

4001/3405

20L

Engine Coolant

12L

JCB Antifreeze HP / Coolant / Water

4006/1120

20L

Track Gearbox (each)

0.8L

JCB Engine Oil HP SAE 30 

(Not Multigrade)

4001/0305

20L

Track Idler Wheels

0.8L

JCB HD90 Gear Oil

4000/0305

20L

Track Rollers (top)

0.03L

JCB HD90 Gear Oil

4000/0305

20L

Track Rollers (bottom)

0.08L

JCB HD90 Gear Oil

4000/0305

20L

Hydraulic System

100L

-20°C (-4°F) to 46°C (114.7°F):  

JCB Hydraulic Fluid OP46

4002/2005

20L

Hydraulic Tank

55L

-20°C (-4°F) to 46°C (114.7°F): 

JCB Hydraulic Fluid OP46

4002/2005

20L

Slew Ring Bearing

As required

JCB HP Grease

4003/2017

0.4kg

Slew Ring Gear Teeth

As required

JCB Special Slew Pinion Grease

4003/1619

0.4kg

All Other Grease

As required

JCB MPL-EP Grease

4003/1501

0.4kg

JCB part numbers are liable to change and may also vary by region. 
For the latest information, always check with your dealer/distributor.

Summary of Contents for 48Z-1

Page 1: ...1 Compact Excavators 48Z 1 51R 1 55Z 1 57C 1 Quick Start Guide...

Page 2: ...lly operating this product Accordingly no legal claims can be entertained on the basis of the data illustrations or descriptions in this Quick Reference Guide This machine should not be operated by an...

Page 3: ...etc Can be used for object handling Not intended for use in mining and quarrying applications demolition forestry any use underground and any explosive atmospheres Must not be used for forestry used...

Page 4: ...mm 2490 Undercarriage overall length steel mm 2490 D Kingpost clearance mm 631 E Tailswing radius mm 975 1040 1000 1300 F Overall width of superstructure mm 1820 1850 1845 G Height over cab mm 2551 25...

Page 5: ...tie down points Note These measurements are based on a 2500mm wide trailer bed The correct tie down positions are identified on the machine by their labels Fig 4 A Rear track tie down points B Front...

Page 6: ...57C 1 A Boom Lift Point B Dozer Lift Point C 35 D mm 2400 2480 2320 2220 E mm 4800 4850 4820 4700 F mm 993 1003 993 955 G mm 769 843 875 972 H mm 947 934 961 859 COG Centre of Gravity The correct lif...

Page 7: ...switch K Ignition key switch L HVAC controls M Radio N Glazing breaker P Operator seat A 2 Go B Heavy mode C Aux 1 high flow selection switch D Aux 2 low flow selection switch opt E Lift overload on...

Page 8: ...ge E Engine speed F Back button G Up button H Home button J Down button K Select button A Travel speed status B Power band status C Auto idle status D Dozer float status E Low flow aux status F High f...

Page 9: ...button A Toggle power band rotate B One touch idle press C Toggle menu mode button Rotate dial to cycle through the modes Low Mode 1300rpm 1500rpm Eco Mode 1600rpm 1800rpm Heavy H Mode 1900rpm 2000rp...

Page 10: ...ntrols A Swing left B Swing right C Swing thumb wheel control D Swing Aux change over button Auxiliary Controls A Tilt grab changeover for tilt rotator B Swing Aux change over button C Thumb wheel con...

Page 11: ...LH arm rest to activate the hydraulics Note If 2 GO enabled go to step 8 if not go to step 9 If enabled press 2 GO button A to activate hydraulics Instrument panel will illuminate B when active All c...

Page 12: ...ou want to set B Press rotary dial A to select the required aux setting then rotate the dial to adjust setting B Auxiliary flows are now set to the desired settings and are now ready to be used Scroll...

Page 13: ...ine to engage the jaw A with the attachment B and then full crowd the attachment to align latch To disengage the pivot pin crowd attachment for 3 seconds then remove attachment To engage the lock on t...

Page 14: ...t auto venting sequence Turn ignition to position 1 A so that the instrument panel and switches become active Instrument panel will indicate need to confirm process A To confirm process press 2 GO but...

Page 15: ...zer blade A 3 Lower the excavator so the attachment is flat on the ground B 4 Stop the engine 5 Discharge the hydraulic pressure see aux venting operation 6 Isolate the controls and remove ignition ke...

Page 16: ...contamination and level Visual Check Check condition of cooling pack and system Visual Check Check hydraulic oil level Visual Check Check window washer fluid level Visual Check Check the condition of...

Page 17: ...Air filter B Radiator C Hydraulic oil level indicator D Battery E Hydraulic oil filler cap F Fuel filler cap G Refuelling pump option H Fuel filter J Battery isolator K Coolant expansion bottle L Was...

Page 18: ...e Fig 22 A Coolant expansion bottle B Radiator C Hydraulic oil level indicator D Battery E Hydraulic oil filler cap F Fuel filler cap G Refuelling pump option H Fuel filter J Battery isolator Fig 23 F...

Page 19: ...0L Track Gearbox each 0 8L JCB Engine Oil HP SAE 30 Not Multigrade 4001 0305 20L Track Idler Wheels 0 8L JCB HD90 Gear Oil 4000 0305 20L Track Rollers top 0 03L JCB HD90 Gear Oil 4000 0305 20L Track R...

Page 20: ...79 1 General excavation Bulk loading loose material None Bucket GP 750mm 91 1 General excavation Bulk loading loose material None Bucket GP 800mm 95 General excavation Bulk loading loose material None...

Page 21: ...in the raised position There is a fault on the keypad Engine isn t switched on If there is an error on the machine and an error code is displayed on the LCD screen which would inhibit the hydraulics I...

Page 22: ...way seals stopping dirt entering the bush but allows old grease out when greasing Can you dig to dozer Digging to dozer can not be done while machine dig end is central to the dozer To dig to dozer sl...

Page 23: ...machine down the work light button on the switch panel will flash press to activate for 3 minutes of light How to I activate continuous auxiliary flow Continuous flow button is located on the undersi...

Page 24: ...easurements are provided for guidance only and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular appli...

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