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 01 - Machine

 03 - Safety

 18 - Operating Safety

01 - 9

9813/5500-1

01 - 9

Electrical Power Cables

You could be electrocuted or badly burned if you get

the machine or its attachments too close to electrical

power cables.
You are strongly advised to make sure that the safety

arrangements  on  site  comply  with  the  local  laws

and regulations concerning work near electric power

lines.
Before you start using the machine, check with your

electricity  supplier  if  there  are  any  buried  power

cables on the site.
There is a minimum clearance required for working

beneath  overhead  power  cables.  You  must  obtain

details from your local electricity supplier.

Working Platform

Using  the  machine  as  a  working  platform  is

hazardous. You can fall off and be killed or injured.

Never  use  the  machine  as  a  working  platform

unless  with  approved  man-basket  or  man-crate  (if

applicable).

Machine Safety

Stop  work  at  once  if  a  fault  develops.  Abnormal

sounds and smells can be signs of trouble. Examine

and repair before resuming work.

Hot Components

Touching hot surfaces can burn skin. The engine and

machine components will be hot after the unit has

been running. Allow the engine and components to

cool before servicing the unit.

Travelling at High Speeds

Travelling  at  high  speeds  can  cause  accidents.

Always  travel  at  a  safe  speed  to  suit  working

conditions.

Hillsides

Operating  the  machine  on  hillsides  can  be

dangerous if the correct precautions are not taken.

Ground conditions can be changed by rain, snow, ice

etc. Check the site carefully. When applicable, keep

all attachments low to the ground.

Visibility

Accidents can be caused by working in poor visibility.

Use your lights to improve visibility. Keep the road

lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
Modification  of  the  machine's  configuration  by  the

user  (e.g.  the  fitting  of  large  and  non-approved

attachments)  may  result  in  a  restriction  of  the

machine visibility.

Hands and Feet

Keep your hands and feet inside the machine.
When using the machine, keep your hands and feet

clear  of  moving  parts.  Keep  your  hands  and  feet

within the operator compartment while the vehicle is

in motion.

Controls

You  or  others  can  be  killed  or  seriously  injured

if  you  operate  the  control  levers  from  outside  the

machine. Operate the control levers only when you

are correctly seated.

Passengers

Passengers  in  or  on  the  machine  can  cause

accidents. Do not carry passengers.

Fires

If your machine is equipped with a fire extinguisher,

make  sure  it  is  checked  regularly.  Keep  it  in  the

correct machine location until you need to use it.
Do not use water to put out a machine fire, you could

spread an oil fire or get a shock from an electrical

fire.  Use  carbon  dioxide,  dry  chemical  or  foam

extinguishers. Contact your nearest fire department

as  quickly  as  possible.  Firefighters  must  use  self-

contained breathing apparatus.

Roll Over Protection

If the machine starts to roll over, you can be crushed

if you try to leave the cab. If the machine starts to roll

over, do not try and jump from the cab. Stay in the

cab, with your seat belt fastened.

Confined Areas

Pay  extra  attention  to  proximity  hazards  when

operating  in  confined  areas.  Proximity  hazards

include buildings, traffic and bystanders.

Safe Working Loads

Overloading the machine can damage it and make it

unstable. Study the specifications in the Operator's

Manual before using the machine.

Lightning

If  you  are  inside  the  machine  during  a  lightening

storm stay in the machine until the storm has passed.

If you are outside of the machine during a lightening

storm  stay  away  from  the  machine  until  the  storm

has passed. Do not attempt to mount or enter the

machine.
If the machine is struck by lightening do not use the

machine until it has been checked for damage and

malfunction by trained personnel.

Summary of Contents for 2DXL

Page 1: ...first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not ope...

Page 2: ...9813 5500 1 Notes Find manuals at https best manuals com...

Page 3: ...3 5500 1 SERVICE MANUAL Volume 1 2DXL EN 9813 5500 SERVICE MANUAL Volume 2 2DXL EN 9813 5500 SERVICE MANUAL Volume 3 2DXL EN 9813 5500 SERVICE MANUAL Volume 4 2DXL EN 9813 5500 Find manuals at https b...

Page 4: ...Notes 9813 5500 1 Find manuals at https best manuals com...

Page 5: ...Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 09 Description 01 09 1...

Page 6: ...Notes 9813 5500 1 2015 12 31 Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 5500 1 01 2 Find manuals at https best manuals com...

Page 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Page 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 12: ...ucted Do not use Triochloroethane or paint thinners near O rings and seals Arc Welding To prevent the possibility of damage to electronic components disconnect the battery and the alternator before ar...

Page 13: ...onent or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C e g engine fire must be treated using the following safety procedure Make sure that heavy duty...

Page 14: ...r bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extension If you begin to feel drowsy stop the...

Page 15: ...configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your hands and feet inside the machine When u...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 18: ...p the engine and remove the ignition key 5 Disconnect the battery to prevent accidental operation of the engine 6 If necessary put chocks against the two sides of the wheels before you get below the m...

Page 19: ...the lift arms are supported by the safety strut Removing the Lift Arm Safety Strut 1 Fully raise the lift arms to take the weight off the safety strut 2 Stop the engine and remove the ignition key 3...

Page 20: ...correctly parked on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery when you are not using electrical power If you do not take these precaution...

Page 21: ...01 Machine 09 Description 01 15 9813 5500 1 01 15 09 Description Contents Page No 01 09 12 Main Component Locations 01 17 01 09 15 Service Point Locations 01 19...

Page 22: ...Notes 01 16 9813 5500 1 01 16...

Page 23: ...01 Machine 09 Description 12 Main Component Locations 01 17 9813 5500 1 01 17 12 Main Component Locations Component Identification Figure 5 B A C D Figure 6 H E F G...

Page 24: ...01 Machine 09 Description 12 Main Component Locations 01 18 9813 5500 1 01 18 A Lift arm B Battery compartment C Canopy D Fuel tank E Safety strut F Counterweight G Rear hitch H Hydraulic tank...

Page 25: ...01 19 9813 5500 1 01 19 15 Service Point Locations Introduction Engine Compartment Figure 7 A C D E F B A Air filter assembly B Coolant expansion bottle C Fuel filter water separator D Engine fuel fi...

Page 26: ...cription 15 Service Point Locations 01 20 9813 5500 1 01 20 Right Side Figure 8 A B A Window washer fluid filler point B Fuel filler point Left Side Figure 9 B A A Hydraulic level indicator B Hydrauli...

Page 27: ...01 Machine 33 Cleaning 01 21 9813 5500 1 01 21 33 Cleaning Contents Page No 01 33 00 General 01 23...

Page 28: ...Notes 01 22 9813 5500 1 01 22...

Page 29: ...he machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures that re...

Page 30: ...t aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and o...

Page 31: ...Page No 03 00 General 03 00 00 General 03 3 03 09 Lift Arm Quickhitch 03 09 00 General 03 7 03 30 Shovel 03 30 00 General 03 9 03 30 12 6 in 1 03 13 03 30 90 Teeth 03 16 03 48 Rockbreaker 03 48 00 Ge...

Page 32: ...Notes 9813 5500 1 2016 01 04...

Page 33: ...03 Attachments 00 General 03 1 9813 5500 1 03 1 00 General Contents Page No 03 00 00 General 03 3...

Page 34: ...Notes 03 2 9813 5500 1 03 2...

Page 35: ...hich it is safe to operate or the safe distance from power lines Practice using attachments off the job before working with them for the first time JCB attachments are designed and manufactured specif...

Page 36: ...ly on the machines for which they were designed WARNING Load and unload on firm level ground Always be alert for possible hazards Take special care when turning or reversing DANGER Before lowering the...

Page 37: ...axoyl contains turpentine substitute which is flammable Keep flames away when applying Waxoyl Waxoyl can take a few weeks to dry completely Keep flames away during the drying period Do not weld near t...

Page 38: ...03 Attachments 09 Lift Arm Quickhitch 03 6 9813 5500 1 03 6 09 Lift Arm Quickhitch Contents Page No 03 09 00 General 03 7...

Page 39: ...ls and other attachments on the machine Quickhitches do not normally have a specific function themselves in that they do not carry out handling or digging operations but when installed on a machine th...

Page 40: ...03 Attachments 30 Shovel 03 8 9813 5500 1 03 8 30 Shovel Contents Page No 03 30 00 General 03 9 03 30 12 6 in 1 03 13 03 30 90 Teeth 03 16...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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