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Table of Contents

v

9811/9500-4

v

Lubrication

General .............................................................................................................................................. 182

Preparation ........................................................................................................................................ 182

Attachments

General .............................................................................................................................................  183

Body and Framework

General .............................................................................................................................................  184

Pivot Pins .......................................................................................................................................... 185

Operator Station

General .............................................................................................................................................  187

Operator Protective Structure ........................................................................................................... 187

Seat ................................................................................................................................................... 188

Seat Belt ........................................................................................................................................... 188

Controls ............................................................................................................................................. 188

Engine

General .............................................................................................................................................  189

Oil ...................................................................................................................................................... 189

Drive Belt .......................................................................................................................................... 193

Exhaust ............................................................................................................................................. 195

Air Filter

General .............................................................................................................................................  196

Outer Element ..................................................................................................................................  196

Fuel System

General .............................................................................................................................................  197

Fuel Filter .......................................................................................................................................... 197

Water Separator ...............................................................................................................................  198

Cooling System

General .............................................................................................................................................  200

Coolant .............................................................................................................................................. 200

Cooling Pack ....................................................................................................................................  201

Brakes

Park Brake ........................................................................................................................................ 203

Wheels

General .............................................................................................................................................  204

Tyres

General .............................................................................................................................................  206

Tracks

Rubber ..............................................................................................................................................  208

Drive Gearbox

Oil ...................................................................................................................................................... 210

Hydraulic System

General .............................................................................................................................................  211

Services ............................................................................................................................................  212

Oil ...................................................................................................................................................... 212

Cylinder Rams ..................................................................................................................................  212

Electrical System

General .............................................................................................................................................  214

Battery ............................................................................................................................................... 214

Battery Isolator .................................................................................................................................  215

Fuses ................................................................................................................................................  216

Relays ............................................................................................................................................... 217

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Summary of Contents for 135

Page 1: ...OPERATOR S MANUAL 135 150T 155 175 190 190T 205 205T EN 9811 9500 ISSUE 4 01 2016 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...

Page 2: ...not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you do not understand Treat the Op...

Page 3: ...9811 9500 4 Notes Find manuals at https best manuals com...

Page 4: ...Product Compliance 7 Description General 8 Intended Use 8 Log Moving Object Handling 8 Optional Equipment and Attachments 8 Danger Zone 8 Main Component Locations 9 Product and Component Identificati...

Page 5: ...General 45 Stopping and Parking General 48 Preparing for Travel General 49 Preparing for Road Travel 49 Preparing for Worksite Travel 50 Smooth Ride System SRS 51 Beacon 51 Safety Equipment General 5...

Page 6: ...Transporting the Machine General 106 Loading the Machine onto the Transporting Vehicle Trailer 106 Operating Environment General 109 Operating in Low Temperatures 109 Operating in High Temperatures 1...

Page 7: ...Agreements 153 Obtaining Spare Parts 154 Maintenance Safety General 155 Fluids and Lubricants 156 Maintenance Schedules General 160 How to Use the Maintenance Schedules 160 Maintenance Intervals 160...

Page 8: ...ive Belt 193 Exhaust 195 Air Filter General 196 Outer Element 196 Fuel System General 197 Fuel Filter 197 Water Separator 198 Cooling System General 200 Coolant 200 Cooling Pack 201 Brakes Park Brake...

Page 9: ...2 Noise Data 232 Vibration Emissions General 234 Vibration Data 235 Fluids Lubricants and Capacities General 237 Fuel 238 Coolant 244 Torque Values General 246 Electrical System General 247 Fuses 247...

Page 10: ...Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning ISO International Organization for Standardization LCD Liquid Crystal Display LED Light Emi...

Page 11: ...Notes viii 9811 9500 4 viii...

Page 12: ...and maintaining the product If there is anything you are not sure about ask your JCB dealer or employer Do not guess you or others could be killed or seriously injured The general and specific warnin...

Page 13: ...The number of the page upon which the subject begins is indicated within the brackets For example Refer to Introduction About this Manual Cross References Page 2 Location of Manual The manual is locat...

Page 14: ...se around you will be safe If you are not sure of anything about the product or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be safe Safety Warnings In this manua...

Page 15: ...h can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off you...

Page 16: ...otective Equipment PPE Do not wear loose clothing or jewellery that can get caught on controls or moving parts Wear protective clothing and personal safety equipment issued or called for by the job co...

Page 17: ...Notes 6 9811 9500 4 6...

Page 18: ...e of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the country regi...

Page 19: ...be required The machine should not be operated by any person who does have an appropriate level of qualification training or experience of use of this type of machine Prior to use of the machine its s...

Page 20: ...illustration shows a typical machine model Your machine may look different from the one shown Figure 5 4 3 6 8 7 1 2 5 9 1 ROPS FOPS cab 2 Fuel tank filler point 3 Lift arm boom 4 Front working light...

Page 21: ...ber The machine model and build specification are indicated by the PIN The PIN has 17 digits and must be read from left to right Table 1 Typical PIN GE0 260 WV H 02196001 Table 2 Explanation of the PI...

Page 22: ...at are not approved by the manufacturer may be dangerous and will invalidate the ROPS FOPS FOGS certification WARNING Machines with a ROPS FOPS FOGS or TOPS are equipped with a seat belt The ROPS FOPS...

Page 23: ...f protection the structure provides There are two levels of FOPS Level I is standard Level I Impact Protection impact strength for protection from small falling objects e g bricks small concrete block...

Page 24: ...Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safety Label Identification Keep all o...

Page 25: ...ription Qty A 334 P0307 Combination label Crush hazard Wear seat belt 1 B 332 L8248 Noise warning Wear ear protection 1 C 817 70014 Warning Read the Operator s Manual before you operate the machine 1...

Page 26: ...tance away 2 H 332 L7456 Flying debris warning Read the Operator s Manual 1 I 332 L7454 Falling material Shovel is not self levelling Read the Operator s Manual 1 J 332 P7132 Severing of hands and fin...

Page 27: ...ch panel Refer to Operation Instruments General Page 63 F Radio Refer to Operation Radio General Page 95 G Front panel Refer to About the Product Console Switches Page 17 H Cab HVAC Heating Ventilatio...

Page 28: ...4 17 Console Switches Window Wipers Three position rocker switch The switch functions operate when the ignition switch is in the on position The wiper will self park when switched off Position 1 Off...

Page 29: ...n key Instead the right switch panel is used to enter a 4 digit pin code and the ignition switch can be turned by a handle The ignition switch has three positions 0 Off Stop Engine Turn the switch to...

Page 30: ...19 Cab Interior Light Turn on the ignition Refer to About the Product Interior Switches Page 18 Press either end of the light unit to switch on the cab interior light Pressing the other end will swit...

Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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