JBL CS60.4 Service Manual Download Page 5

Features, specifications and appearance are subject to change without notice.

CONTROLS AND SETUP

SYMPTOM

LIKELY CAUSE

SOLUTION

No audio 

No voltage at BATT+ 

Check voltages at

(POWER LEDs

or REM terminals, 

amplifier terminals

are off)

or bad or no ground 

with VOM

connection

No audio 

Amplifier is

Make sure amplifier

(POWER

overheated

cooling is not blocked

LEDs are on)

at mounting location;
verify speaker-system
impedance is within 
specified limits

Voltage more than 16V

Check vehicle

or less than 8.5V on

charging system

BATT+ connection

SYMPTOM

LIKELY CAUSE

SOLUTION

No audio

Voltage less than 9V on 

Check vehicle

(POWER BATT+ 

connection

charging 

system

LEDs flash) 

DC voltage on 

Amplifier may need

amplifier output 

service; see enclosed
warranty card for
service information 

Distorted audio

Input sensitivity is 

Check INPUT 

not set properly, or

LEVEL setting; or

amplifier or source 

check speaker wires

unit is defective

for shorts or grounds

Distorted audio

Short circuit in 

Remove speaker leads

and POWER 

speaker or wire

one at a time to locate

LEDs flash

shorted speaker or 
wire, then repair 

Music lacks 

Speakers are not 

Check speaker

“punch”

connected properly

connections for
proper polarity

SETTING THE
CROSSOVER(S)

Determine your system plans and set 
the crossover mode switch accordingly. 
If your system design does not include 
a subwoofer with the 

CS60.4

, set the

crossover mode to FLAT and skip to
“Setting Input Sensitivity.”

Initially set the crossover frequency 
control midway. While listening to music,
adjust the crossover for the least 
perceived distortion from the speakers,
allowing them to reproduce as much 
bass as possible. 

Systems using a separate subwoofer set
the crossover mode to HP (high pass) for
your full-range speakers. Adjust the
crossover frequency to limit bass and 
provide increased system volume with 
less distortion.

For subwoofers, choose the highest 
frequency that removes vocal information
from the sound of the subwoofer.

If using the 

CS60.4

 to drive a subwoofer(s),

set the crossover mode to LP (low pass).

SETTING INPUT
SENSITIVITY

1. Initially turn the INPUT LEVEL control(s)

to minimum (counter clockwise).

2. Reconnect the (–) negative lead to the

vehicle’s battery. Apply power to the
audio system and play a dynamic music
track.

3. On the source unit, increase the volume

control to 3/4 volume. Slowly increase
the INPUT LEVEL control(s) toward three
o’clock until you hear slight distortion 
in the music. Then reduce the INPUT
LEVEL slightly until distortion is no 
longer heard. 

NOTE:

After the source unit is on, blue

LEDs (on the top panel) will light, indicating
the amplifier is on. If not, check the wiring,
especially the remote connection from the
source unit. Also refer to “Troubleshooting”
guide below.

TROUBLESHOOTING

 

CS Series 60.4

 

4

Summary of Contents for CS60.4

Page 1: ...CS Series CS60 4 4 CHANNEL POWER AMPLIFIER SERVICE MANUAL JBL Consumer Products 250 Crossways Park Dr Woodbury New York 11797 Rev0 11 2005...

Page 2: ...e 1W into 4 ohms Dynamic power 145W 2 ohms Effective damping factor 6 395 4 ohms Frequency response 10Hz 27kHz 3dB Maximum input signal 6V Maximum sensitivity 100mV Bass boost 45Hz Variable 0 6dB DC O...

Page 3: ...CS Series 60 4 2...

Page 4: ...d Figure 3 CS subwoofer amplifier with one woofer connected Figure 4 CS60 4 amplifier in 4 channel stereo operation to drive front and rear full range speakers Figure 5 CS60 4 is set up for 3 channel...

Page 5: ...tch accordingly If your system design does not include a subwoofer with the CS60 4 set the crossover mode to FLAT and skip to Setting Input Sensitivity Initially set the crossover frequency control mi...

Page 6: ...CS Series 60 4 5...

Page 7: ...AIN AMP 2 ohm 4 ohm Ap Ap Ap Ap MODE HP FLAT LP MODE HP FLAT LP 10 320 20K 10 50 20K Ap Ap VARIABLE LPF HPF 32Hz 320Hz 12dB VARIABLE 0dB 6dB 45Hz Ao SPEAKER BALANCED INPUT UNIT GAIN MAIN AMP 2 ohm 4 o...

Page 8: ...CS Series 60 4 7...

Page 9: ...CS Series 60 4 8...

Page 10: ...CS Series 60 4 9...

Page 11: ...CS Series 60 4 10...

Page 12: ...p Amp 6 IC101 IC401 102 402 203 403 154LM358N IC DIP8 DIP8 LM358N Dual Op Amp 1 IC2 158TTL494 IC DIP16 NEC UPC494 or TI TL494 PWM 1 IC1 123TRFZ48 Transistor IR IRFZ48V MOSFET 4 Q1 13 Q15 128TKD718 Tra...

Page 13: ...ble Resistor B20K 20 H 15L 9 Input Lev 2 VR101 VR201 Capacitors 31K510010 CERAMIC CAPACITOR C C NPO 10pF 100V K 4 C101 C401 31Z510305 CERAMIC CAPACITOR C C Y5V 10000pF 50V Z 1 C35 31Z510410 CERAMIC CA...

Page 14: ...RD 1 8W 1K 4 R119 R419 220880103 RESISTOR RD 1 8W 10K 16 R104 R404 R106 R406 R107 R407 R114 R414 220880223 RESISTOR RD 1 8W 22K 4 R115 R415 220880362 RESISTOR RD 1 8W 3 6K 4 R120 R420 220880392 RESIST...

Page 15: ...6m m 2 761T04001 SPRING WASHER 4 8 771T48029 COPPER STANDOFF 29 0 4 75m m 4 820TJBL00 NAME BADGE CS60 2 CS300 1 CS60 4 1 830T03010 INSULATOR 3 10 1m m 2 830T30010 WASHER 300 10 0 5m m 1 831T25046A IN...

Page 16: ...CS Series 60 4 15...

Page 17: ...75K R212 4 75K C201 10p C C205 47P C C207 823 M C200 22u 25v C208 823 M C206 101 C R204 10K R217 5 6K R215 22K R206 10K CH2 R216 5 6K R205 100K R207 10K LOW 2 HIGH 2 FULL 2 BASS TO 45HZ Odb 6db X OVER...

Page 18: ...IC304B JRC4558 6 5 7 IC305B JRC4558 1 VR201A 20K 2 3 1 IC305A JRC4558 R419 1K R421 5 6K C411 471 C C409 184 M R420 3 6K R422 3 9K R425 470K C410 393 M R414 10K R418 6 8K R413 4 75K R412 4 75K C401 101...

Page 19: ...C135 100U 50V CH1 OUTL2 Q235 4401 Q238 4401 Q243 4401 Q242 KEC D718 Q245 A06 Q240 4401 Q241 D667 Q236 4403 Q237 4403 Q239 A56 Q246 B647 Q247 KEC B688 R257 1k R244 4 42K R237 1k R241 18k R239 100 R2421...

Page 20: ...C435 100U 50V CH4 OUT3 Q335 4401 Q338 4401 Q343 4401 Q342 KEC D718 Q345 A06 Q340 4401 Q341 D667 Q336 4403 Q337 4403 Q339 A56 Q346 B647 Q347 KEC B688 R357 1k R344 4 42K R337 1k R341 18k R339 100 R342 1...

Page 21: ...2 3 4 5 6 7 8 J2 8P Q5 4401 Q4 4401 R3 100K C18 NP100U 16V R34 47K PROTECT R4 100K R2 100K R6 100K R5 100K 2 1 4 3 RTH1 10K Q14 D667 Q8 B647 R32 47 0 5W R33 47 0 5W R38 3K R39 3K C29 220U 25V C30 220...

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