XL Preheater Set
Ref. PHXLE-KA
INSTRUCTION MANUAL
www.jbctools.com
Page 1: ...XL Preheater Set Ref PHXLE KA INSTRUCTION MANUAL www jbctools com ...
Page 2: ...Tape 1 unit Ref PH217 Manual 1 unit Ref 0026284 XL Preheater PCB Support 1 unit Ref PHXL SA Heater Unit Console XL Preheater 1 unit Ref PHXLE 1A 120V PHXLE 2A 230V PHXLE 9A 100V RJ45 Cable 1 unit Ref 0019914 Metallic Supports for PCB Ref PH201 4 units Ref PH202 4 units Ref PH203 4 units ...
Page 3: ...onnector to Console RJ12 Connector to Robot Thermocouple Connectors x8 Type K Console 2 8 Color TFT Screen Start Stop USB B Connector RJ45 Connector to Heater Unit USB A Connector Foot for vertical Set Up Button for foot folding and unfolding Support Slot clamps Adjusting system for changing height Clamp knobs Sliding guides Allen key www jbctools com ...
Page 4: ...e Three phase 230V 30 A 10 A 4mm2 1 mm2 100V 120V 60 A 20 A 10 mm2 2 5mm2 PHXLE A can be connected to single phase or three phase networks A power supply cable is required Use the following table to determine the cable size and connection Connection to electrical Network RJ45 Cable Ref 0019914 ...
Page 5: ...eater Unit do as follows 1 Unscrew the four screws and remove the cover The cable can be inserted through the front or the side part of the Heating Unit all you have to do is replace the cap with the cable grommet 2 Insert the cable through the cable grommet and the flange and fix it with the allen screws 3 Connect the cables as the Scheme and reassemble Cable grommet Cap www jbctools com ...
Page 6: ...203 for your working level Arrange the selected supports between the PCB and the Preheater to stabilize the PCB so as to avoid PCB deformatiion Low level High level Medium level 28 mm 38 mm 48 mm To change the height do as follows To raise the support hold the base and pull up To lower the support press the button and push down Ref PH201 Ref PH202 Ref PH203 ...
Page 7: ... lift out the PCB Fast PCB Replacement The support lets you replace PCBs of the same batch fast and easily Use the sliding guides to change the PCBs Removing the PCB Placing another PCB Sliding guide knobs Sliding guide Position it and tighten the sliding guide knobs www jbctools com ...
Page 8: ...t an overall station reset restoring all the parameters to their default values Profile Editor Menu Options Station Information Instant power supplied to heater Status indicator Status bar Thermocouple selected temp and mode Control Protection Info Thermocouple current temp TC1 current and selected Temperature Allows you to manage the profiles saved on the station Graphics Files Allows you to mana...
Page 9: ...ute for Printed Circuits and is committed to becoming the most recognized international industry association for the electronics manufacturing industry Fix with Kapton Tape Protection Thermocouple Setting Thermocouples Function Select Thermocouples from the Work mode menu to set them up The thermocouples TC can work in three diferent ways depending on what is needed Control the unit mantains the s...
Page 10: ...lected power as long as the thermocouples do not reach the control protection temperature limit Thermocouple current temp Thermocouple selected temp and mode Control Protection Info Instant power supplied to heater Status indicator Work Mode Status bar Thermocouple selected temp and mode Control Protection Info Thermocouple current temp Select Temp mode from the Work mode menu In this mode the hea...
Page 11: ...le without connecting the Thermocouple TC The heating process will be the same as long as the same working conditions are respected The profiles which already have the data from the Teach profile are marked with this symbol These profiles can be run either with or without the Thermocouples It can be chosen from the Profiles mode work screen Teach Profile Select Profile Mode from the Work Mode Menu...
Page 12: ...les There are 3 profiles predefined by JBC A B and C The difference between them is the number of steps 2 3 or 4 The thicker your PCB is and the more layers it contains the more steps are needed to obtain a gradual warming These profiles are not modifiable but can be used as a template to create your own profiles JBC A 2 steps JBC B 3 steps JBC C 4 steps PCB Reference Specifications FR4 1 6mm thic...
Page 13: ...e is connected Station is controlled by a PC Station is controlled by a robot System Notifications Station software update Press INFO to start the process Warning Press INFO for failure description Error Press INFO for failure description the type of error and how to proceed The following icons will be displayed on the screen s status bar Graphics Ext Temp ºC 50 100 150 200 250 300 Power 14 15 www...
Page 14: ... File from www jbctools com software html and save it on a USB flash drive Preferably one with no other files JBC Update File 2 Insert the USB flash drive to the console The icon is diplayed while updating OK OK Files Working with Pedal XL Preheater Ref PHXLE A Press the pedal to start heating and press again to stop as if it was the button on the console Once the Work Mode is set the Heater Unit ...
Page 15: ...cleaning Alcohol can only be used to clean the metal parts Only if it is absolutely necessary and if cleaning with isopropyl alcohol IPA is not enough it is recommended to use a scraper to remove dirt in the glass area Replace any defective or damaged parts Use original JBC spare parts only Repairs should only be performed by a JBC authorized technical service www jbctools com ...
Page 16: ...gnite Heat can cause inflamable products to ignite even when out of sight Be careful with the remains of liquid tin In contact with skin it can cause burns Avoid flux coming into contact with skin or eyes to prevent irritation Be careful with the smoke produced when soldering Keep your workplace clean and tidy Wear appropriate protection glasses and gloves when working to avoid personal harm This ...
Page 17: ...Notes 17 www jbctools com ...
Page 18: ...Notes 18 ...
Page 19: ...urement Thermocouple type K JBCset temperature profiles 3 profiles 2 3 or 4 steps User Profiles 22 up to 6 steps for each Maximum work time 600 min or indefinite Dimensions Weight 790 x 664 x 42 mm 18 kg L x W x H 31 1 x 26 1 x 1 65 in 39 7 lb PHXL SA Dimensions Weight Low Position 752 5 x 737 x 78 mm 4 1 kg L x W x H 29 6 x 29 x 3 1 in 9lb Dimensions Weight High Position 752 5 x 737 x 98 mm 4 1 k...
Page 20: ...r warranty covers this equipment against all manufacturing defects including the replacement of defective parts and labour Warranty does not cover product wear or misuse In order for the warranty to be valid equipment must be returned postage paid to the dealer where it was purchased Get 1 extra year JBC warranty by registering here https www jbctools com productregistration within 30 days of purc...
