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PerTronix©  thanks you for choosing JBA HEADERS, the best fitting, highest quality 
header on the market.  In order to realize the full potential of our good fit, please read and 
understand these instructions completely prior to starting work.

Check to make sure you received the proper parts for your application.  The header num-
ber will be stamped on the engine flange.  If you are unsure you have received the proper 
parts call before you start work.

Be sure to work safe!   Whenever you work under the vehicle be sure that it is located on 
level, solid ground and is supported by adequate safety stands!  Remember: Hot asphalt 
will not support most jack stands!

Many factors affect the installation of headers, some of which are broken or aftermarket 
motor mounts, accidents that impact the configuration of the frame, and/or the installation 
of different engines or aftermarket cylinder heads.  

Attention Customers breaking in new engines: Due to the extreme heat generated dur-
ing the break-in process, the appearance of the ceramic coating may be altered in certain 
areas. The protection characteristics and thermal barrier properties of the coating is never 
compromised. It is recommended that a cast iron manifold or old set of headers be used 
for this process.

Notice: The coating of these headers can be marred or scratched during installation. If the 
header needs to be returned and is damaged, you will be charged for recoat.

JBA uses sealing beads on all its headers.  We have found that when installed correctly, the 
raised bead around each port increases the pressure exerted on the gasket directly adjacent to 
the port and effectively prevents leaking gaskets. It is normal for the flange to be raised off the 
cylinder head the thickness of the sealing bead.  It is important when installing the header, to in-
stall all bolts loosely, then tighten evenly to ensure the flat installation of the flange.   The torque 
sequence from one flange to another will vary, but generally every bolt on a header should be 
first fit snug, starting from the inside of the flange working out, alternating from top to bottom 
so that the bolt connects the flange to the manifold to the point where they barely touch.  Sec-
ond, using the same inside-out pattern, tighten each bolt until finished.  This method will help 
prevent leakage and will give the user the best possible performance out of their pair of headers. 

Summary of Contents for 1962S

Page 1: ...tion 1962S 2004 08 Dodge Durango 5 7 HEMI Read all instructions carefully before attempting installation Rev 1 2 28 13 Corporate Office PerTronix Inc 440 E Arrow Highway San Dimas California 91773 Phone 909 599 5955 FAX 909 599 6424 2004 2005 ONLY ...

Page 2: ...cs and thermal barrier properties of the coating is never compromised It is recommended that a cast iron manifold or old set of headers be used for this process Notice The coating of these headers can be marred or scratched during installation If the header needs to be returned and is damaged you will be charged for recoat JBA uses sealing beads on all its headers We have found that when installed...

Page 3: ... or scraper carefully clean carbon deposits from head Use care not to gouge the head surface 8 Relocate transmission cable on the driver s side by unbolting bracket from starter bolt Reinstall starter bolt Flip the bracket so the front be comes the back and the top becomes the bottom Move the bracket to the lower open hole on the bell housing Attach the bracket using the hard ware provided See pic...

Page 4: ...ion is not covered by the warranty The warranty extends only to the original purchaser Should a part become defective it should be returned to the original selling retailer and must be accompanied with the sales receipt If there is no retailer in your area call the factory for a return authorization and return your part prepaid to the factory for inspection PerTronix reserves the rights to replace...

Page 5: ......

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