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SECTION 12 

STORAGE & MAINTENANCE 

 

97

M

AINTENANCE 

C

HECKLIST

 

This list is a quick reference sheet for 
suggested areas of regular maintenance. 
Review all OEM operator’s manuals supplied 
with your RV to perform these listed 
maintenance items. 

Prior to First Trip 

_  Inspect and reseal as needed. 
_ Have the propane system checked for 

leaks by your dealer. 

_  Check wheel lug nuts at specified intervals 

to listed torque specifications, re-torque as 
needed. 

_  Open all windows and the entry door, start 

the furnace (if so equipped). Leave the 
windows and door open and the furnace 
ON until the odor from the initial use of the 
furnace is fully dissipated. 

_  Sanitize the fresh water system. 
_  Test the safety alarms. 
 

First Two-Hundred Miles 

_  Check wheel nuts at specified intervals to 

listed torque values. Re-torque as needed. 

_ Have brakes adjusted by a qualified 

service technician. 

 

Each Trip 

_  Inspect and reseal as needed. 
_ Check the auxiliary battery (customer 

supplied) 

_ Have the propane system checked for 

leaks by your dealer. 

_  Check the running lights. 
_  Check tire pressure and wear, including 

spare (if so equipped). Make sure the tires 
are cold when checking the tire pressure. 

_  If so equipped, flush out water heater tank. 
_  Inspect safety chains for signs of wear.  
_ Test brakes. 
_  Test the safety alarms. 
 

After Every Tire Change 

_ Tighten wheel nuts to specified torque 

values at 10, 25 and 50 miles (16, 40, and 
80 kilometers) to assure that they are 
correctly “seated” after the tire change.  

 

Daily 

_  Ensure the propane alarm operation light is 

green in color. 

_  Recharge the auxiliary battery (customer 

supplied) after each use. 

 

Weekly 

_  Inspect and reseal as needed. 
_ Have the propane system checked for 

leaks by your dealer. 

_  Check tire pressure and wear, including 

spare (if so equipped). Make sure the tires 
are cold when checking the tire pressure. 

_  Test the safety alarms. 
 

Monthly 

_  Inspect and reseal as needed. 
_  Check fire extinguisher pressure. Refer to 

the fire extinguisher label for specific 
instructions. 

_ Clean and lubricate the coupler (if 

applicable) 

_  Test the GFCI (if so equipped) 
 

Every Three Months or 3,000 Miles 

_  Inspect and reseal as needed. 
_ Have the propane system checked for 

leaks by your dealer. 

_  Check wheel nuts at specified intervals to 

listed torque values. Re-torque as needed. 
Refer to the axle manufacturer’s manual. 

_  Check, clean, tighten and lubricate battery 

cables. 

_ If applicable, compare refrigerator pilot 

flame with ideal flame (refer to the 
refrigerator OEM manual). Have cleaned 
and adjusted as necessary by a qualified 
RV technician. 

_  If applicable, compare water heater pilot 

flame with ideal flame (refer to the water 
heater OEM manual). Have cleaned and 
adjusted as necessary by a qualified 
technician. 

_  Drain and sanitize fresh water system. 
_ Examine the tires for unusual wear, 

sidewall defects from possible cuts, 
bulging and abrasions. 

_ Have brakes adjusted by a qualified 

service technician. 

_ Inspect propane cylinders for rust, pits, 

gouges, scrapes or sharp dents. Repaint 
or replace cylinders if rust is present. 

_  Inspect the refrigerator door seals; have 

cleaned and adjusted as necessary by a 
qualified RV technician.  

Summary of Contents for JAY SERIES

Page 1: ...www jayco com Camping Trailer Owner s Manual Model Year 2009...

Page 2: ...as set forth in the limited warranty applicable to this vehicle The owner s failure to provide required service and or maintenance could result in the loss of warranty The owner should review Jayco s...

Page 3: ...USTOMER SUPPLIED 25 TOW VEHICLE 23 VEHICLE IDENTIFICATION NUMBER VIN EXPLAINED 23 VEHICLE LABELS 23 WEIGHING YOUR TOW VEHICLE RV 28 WEIGHT DISTRIBUTING SYSTEM CUSTOMER SUPPLIED 26 WEIGHT LABELS 24 TOW...

Page 4: ...WITH PROPANE 81 DEPARTING CAMP CHECKLIST 86 ENTRANCE DOOR 79 EXTENDED DRY CAMPING 77 FURNACE IF SO EQUIPPED 86 HEATED BED MATS IF SO EQUIPPED 79 ICE BOX IF SO EQUIPPED 81 IN CASE OF A GREASE FIRE 81 J...

Page 5: ...loss of warranty coverage This manual and the Goodie Bag should be considered a permanent part of the RV If the RV is sold they should remain with the RV for the next owner SAFETY ALERTS Your safety a...

Page 6: ...icle is not intended for use as a full time residence or for commercial use Commercial use means using the RV as a business asset such as a mobile office or using the RV for lease or rental purposes J...

Page 7: ...with a written list of specific repairs needed It is important that you provide any vehicle repair history to the dealer s service manager Keep a maintenance log of your RV service history This can o...

Page 8: ...o is not responsible for the safety or quality of design features materials or workmanship of any alterations by such suppliers UPDATE YOUR CONTACT INFORMATION Help keep your contact information curre...

Page 9: ...SECTION 1 WARRANTY SERVICE 5...

Page 10: ...pointment Ask how their billing will be handled They may choose to bill Jayco directly otherwise you are expected to pay them b Have the RV repair facility inspect your RV Either they or you must call...

Page 11: ...vailable for customer use The propane system and all electrical systems must be shut down and turned off We are not responsible for discharged batteries or propane tanks During the appropriate season...

Page 12: ...SECTION 1 WARRANTY SERVICE 8...

Page 13: ...SECTION 1 WARRANTY SERVICE 9...

Page 14: ...SECTION 1 WARRANTY SERVICE 10...

Page 15: ...SECTION 1 WARRANTY SERVICE 11...

Page 16: ...SECTION 1 WARRANTY SERVICE 12...

Page 17: ...retail customer then the rental warranty would not be applicable The rental warranty does not apply to retail consumers Jayco s rental program is applicable to the following product lines Jay Series C...

Page 18: ...SECTION 1 WARRANTY SERVICE 14...

Page 19: ...SECTION 1 WARRANTY SERVICE 15...

Page 20: ...SECTION 1 WARRANTY SERVICE 16...

Page 21: ...f a beloved pet or valuable livestock will often depend on the plans that its owner has made in advance EMERGENCY WEATHER PLANNING One of the more serious conditions you need to take into account when...

Page 22: ...times when campfires are burning or grills are in use Always have a way to extinguish the campfire quickly and completely Never leave a fire even a cigarette burning unattended Teach family members ho...

Page 23: ...s out Disposal Contact your local fire department sanitation department or environmental protection department to find out what your local laws stipulate before disposing of your used non refillable f...

Page 24: ...reactivates within a 24 hour period repeat steps 1 3 and call a qualified appliance technician to investigate for sources of carbon monoxide from fuel burning equipment and appliances and inspect for...

Page 25: ...onstruction may be detected for months after the vehicle was constructed see Formaldehyde If the alarm sounds 1 Turn off all propane gas appliances i e stove water heater furnace etc 2 Open all window...

Page 26: ...faces Use care when fueling your RV Automotive fuels can cause serious injury or death if misused or mishandled If you have further questions consult your dealer or Jayco Customer Service for assistan...

Page 27: ...omotive dealer the GVWR size and type of RV that you will be towing some tow vehicles can be purchased with an optional tow package As a minimum requirement the Gross Vehicle Weight Rating GVWR of you...

Page 28: ...ct your dealer or Jayco Customer Service HITCH CUSTOMER SUPPLIED Hitch selection is important because it affects the towing and handling characteristics of your RV There are many kinds of hitches avai...

Page 29: ...ll transfer additional weight to the hitch Refer to the hitch manufacturer instructions to adjust the weight distributing hitch to the proper height If you have additional questions consult with your...

Page 30: ...t ground pull the RV forward slightly to assure that the actuator socket is in the forward position 2 Move the lever on the side of the actuator downward from the towing position along the curved slot...

Page 31: ...the outer edges of the roof to support and evenly distribute the weight of the storage pod Consult your dealer for proper installation Never walk on the roof The roof of a folding camping trailer is n...

Page 32: ...at you verify compliance within all applicable weight ratings Overloading your RV will void the Towable Limited Warranty and the warranties of many component part manufacturers Have your RV weighed pe...

Page 33: ...ce on either side of the scale to accommodate the RV being partially off the scale 6 To calculate the opposite side of the RV wheel position weight subtract the first side s weight from the weight det...

Page 34: ...ed retract the canopy and secure it for transport Close all the roof vents Turn off the interior lights and appliances Secure any loose heavy or sharp objects in the RV or exterior compartments Discon...

Page 35: ..._ Lawn chairs _ Outdoor activity equipment fishing poles tennis rackets etc Supplies _ Bug spray _ First aid kit _ Flashlight s _ Sun screen _ Toilet paper RV _ Check lights _ brake lights _ clearanc...

Page 36: ...SECTION 3 PRE TRAVEL INFORMATION 32 THIS PAGE IS INTENTIONALLY BLANK...

Page 37: ...t the propane cylinder Adverse weather conditions and extremes in terrain may affect the performance and handling of your tow vehicle Do not operate the tow vehicle cruise control on icy or extremely...

Page 38: ...ocated on the travel trailer A frame or fifth wheel pin box this switch will apply the trailer brakes if the trailer becomes detached from the tow vehicle Attach the breakaway switch lanyard to a perm...

Page 39: ...ay build up corrosion with extended use and should be cleaned periodically to insure good electrical contact Make sure the connector plug is kept clean and protected from road elements as you travel S...

Page 40: ...t posted trailer highway speed limits However it will take longer than a passenger automobile to reach that speed Keep this in mind when overtaking and passing another vehicle Allow more time to go ar...

Page 41: ...hicles along the curb When making a turn check the road clearance and be aware of others Have someone help guide you out of a difficult parking space or traffic pattern Swerves and sharp turns especia...

Page 42: ...and or hills may affect the safe placement of warning indicators EMERGENCY TOWING If your RV needs to be towed please contact an emergency road service provider or a qualified service facility for ass...

Page 43: ...nstalled on your RV they are not to be returned to your dealer or Jayco If you have questions regarding your tires contact the tire OEM or Jayco Customer Service VINYL TIRE COVER IF SO EQUIPPED Your t...

Page 44: ...heel removal before starting a trip or following extensive braking Use the correct star pattern sequence to attach the RV wheels see Wheel Lug Torque Chart 1 Start all nuts by hand to prevent cross th...

Page 45: ...hands or while standing in water or on wet ground NEVER allow children to play with the electrical system or components Always make sure the electrical components are turned OFF before disconnecting...

Page 46: ...acing circuit breakers 30 AMP POWER CORD The 30 amp power cord is also commonly referred to as the shore line power cord This power cord is designed to ground the RV electrical system through the exte...

Page 47: ...y If you have further concerns contact your dealer PLUG INTO 30 AMP SERVICE ONLY Do not hook up the 30 amp power cord to any receptacle until you have verified proper polarity and grounding Polarity i...

Page 48: ...of these appliances and accessories exceeds your 30 amp rating You can determine the amperage rating of an appliance by dividing the watts used usually found on a label or plate affixed to the applia...

Page 49: ...e battery During storage it is important to check the voltage monthly and recharge the auxiliary battery as needed If you remove the auxiliary battery from your RV store it in a dry cool area per the...

Page 50: ...Insert a new fuse of the same specified voltage amperage rating and type in the original location Never use a higher rated replacement fuse The fuse panel label should be kept permanently affixed to y...

Page 51: ...inside to find the drain corresponding location THE FRESH WATER SYSTEM All water contains contaminant and mineral particles that can cause fresh water system odors Untreated well water is a major sour...

Page 52: ...however allow extra time to fill the fresh water system if you are using this method Follow the steps listed above however at step 3 put the other end of the non toxic drinking water hose into your c...

Page 53: ...ter system If hydrogen is present you probably will hear an unusual sound such as air escaping through the pipe as the water begins to flow Hydrogen gas may be present even after water has been draine...

Page 54: ...he water heater OUTSIDE SHOWER IF SO EQUIPPED A handheld shower assembly with both hot and cold water is available for washing or rinsing outside the RV Be sure the water heater is ON and had sufficie...

Page 55: ...ater pressure balance valve If someone is using the shower it is recommended that the fresh water system NOT BE USED until he or she is finished Maintenance Read the OEM operator s manual The shower w...

Page 56: ...be opened from inside the trailer Once the label is found on the outside of the trailer go inside to find the corresponding location of the drains 3 Drain the sink by removing the drain cap 4 Turn ON...

Page 57: ...he water flush the water system with a solution consisting of one quart vinegar to five gallons of clean water Re flush as necessary WINTERIZING THE PLUMBING SYSTEM Preparing your RV for colder weathe...

Page 58: ...water pump switch ON until the pump fills up with RV antifreeze solution 8 Close the clear hose valve to the water pump then open the high pressure water line valve between the tank and the water pum...

Page 59: ...g the RV or after dumping the grey holding tank and cassette toilet always add the proper amount of holding tank deodorants to prevent malodors and help break down holding tank contents unless winteri...

Page 60: ...ply toilet paper Do not flush paper towels diapers sanitary napkins or other foreign objects down the RV toilet Maintenance The toilet should be cleaned regularly for maximum sanitation and operationa...

Page 61: ...an PROPANE SAFETY PRECAUTIONS Propane is a colorless and odorless gas that in the liquefied state resembles water An odorant ethyl mercaptan with a scent similar to rotten eggs is added as a warning a...

Page 62: ...t is warmed Heat the propane 100 F 55 C and the container liquid volume will increase 15 That is why it is imperative to leave sufficient space inside the cylinder to allow for natural expansion of ga...

Page 63: ...by your dealer or a qualified propane service representative No one should be inside and only the qualified propane service technician should be near the RV while the propane tank is being filled The...

Page 64: ...cylinder to the A frame bracket using the bolts nuts and washers provided Double Cylinder Mounted On A Frame When a second cylinder is installed a tee check valve is used to replace the 90 elbow at th...

Page 65: ...to ignition by any nearby open flame or spark If you do overfill the propane container contact your dealer or a qualified propane technician for assistance immediately Do not attempt to service a pro...

Page 66: ...refilled without interrupting the flow from the full bottle After filling the cylinder connect the pigtail hose and slowly open the bottle valve HOSES PIPES TUBES FITTINGS The hoses pipes tubes and fi...

Page 67: ...is empty then using the second cylinder will allow you to fill the empty cylinder at your convenience without running totally out of propane If flooding is predicted for your area shut OFF each propa...

Page 68: ...SECTION 8 PROPANE SYSTEM 64 THIS PAGE IS INTENTIONALLY BLANK...

Page 69: ...he product container One or more applications of seam sealer may be necessary to stop water seepage in seams where thread enters the fabric Water repellant products and tent seam sealers are usually a...

Page 70: ...s level 2 3 Unhook all the roof latches 4 Crank up the roof 5 Don t exceed the limit cable 6 Before pulling out beds make sure slideout portion of tent is pulled out of the way 7 For front bed make su...

Page 71: ...t slideout 11a until unit seals contact 11b 12 Bed bow brace is stored under front mat 13 Attach U shaped clip to bed bow between the screw heads 14 Install bed bow brace front shown for water run off...

Page 72: ...ear bed 17 18 Velcro slideout sides and snap them shut adjust tent corners by snaps for water run off 19 Velcro all lifter post covers bottom edges are straight tuck top edges under roof 20 Shown left...

Page 73: ...nd 24b Flip hinged tab down lift screen door up and over metal ledge to remove 25 Flip hinged tab up 26a Lower screen door in place 26b Lower and fit bottom screen door into metal extrusion at bottom...

Page 74: ...f 31 Finished setup shown with screen door installed and open 32 To take tent down make sure bed slides are not obstructed 2007 Select not shown in photo 33 Reverse steps 23 31 to place screen door in...

Page 75: ...out 39 This shows how a tent can be torn if it s not out of the way 2007 Select not shown in photo 40 Have tent slideout pulled out of the way when sliding in front and rear beds 41 Pull the U shaped...

Page 76: ...again 44 After beds are pulled in push tent in all around unit 45 Unfasten lifter post covers and push them in 46 Make sure all tent and lifter post covers are inside roof area 47 Finish cranking roo...

Page 77: ...Group Vinyl Finish Vinyl Cleaner 990917 West Marine Vinyl Cleaner 2669323 Interior or Fabric Side For minor stains dirt etc dry brush with a soft bristle brush or use clean tap water with a sponge or...

Page 78: ...SECTION 9 DURA TEK TENT 74 THIS PAGE IS INTENTIONALLY BLANK...

Page 79: ...at the RV is level Water leaks and other problems could result if the slideout is operated without leveling the RV Ensure there are no people or obstructions blocking the path of the room when it is m...

Page 80: ...SECTION 10 SLIDEOUT SYSTEM 76 THIS PAGE IS INTENTIONALLY BLANK...

Page 81: ...will post a set of rules for you to see when you check in but your fellow campers will count on your basic good manners and courtesy Show respect to others don t make shortcuts through occupied campsi...

Page 82: ...y allowing the moisture to escape Use the range hood fan if so equipped when cooking or washing dishes Avoid hanging wet towels or clothes inside the RV to dry If condensation is found in cabinets or...

Page 83: ...ited Warranty BE SAFE LOOK BEFORE ENTERING OR EXITING YOUR RV HEATED BED MATS IF SO EQUIPPED The heated bed mats are manufactured to reach gentle soothing heat warmth NOT the pain relieving heat of a...

Page 84: ...cushion ends down gently The cushions are designed to fit snugly Reverse this process when converting back to the booth dinette LIGHTS Camping trailers have a ceiling light circuit fed through a mast...

Page 85: ...w grease to collect around top burners or on the cook top surface Clean spills immediately If a fire does start follow these basic safety rules Execute your family safety plan After everyone is clear...

Page 86: ...llowing instructions 3 Raise the hinged metal guard assembly to the vertical position Wait until the grill is completely cooled then store it Attaching the quick coupler connection The quick coupler i...

Page 87: ...ocation Sanitize the detachable tray before using it BBQ Grill Prep if so equipped Your RV is equipped with a propane quick coupler connection and support bracket for easy installation of the BBQ gril...

Page 88: ...pe in the canopy The side of the canopy at the snap button should be about 19 lower than the side that is attached to the awning rail on the roof If rain is anticipated lower one side to allow adequat...

Page 89: ...of the canopy to the velcro loop sewn to the outer side of the screen room full length 5 Wrap the lifter post covers around the posts and attach them with the velcro 6 Ensure that all snaps are secure...

Page 90: ...nt to customize as you determine your own needs Safety _ Make sure you follow all safety precautions noted in this manual and in any OEM manual when preparing to travel Interior _ Close roof vents _ C...

Page 91: ...re wear uneven wear pattern _ Check wheel lugs _ Coupler locking pin connected if applicable _ Dolly wheel removed if applicable _ Proper tongue weight maintained 10 15 of gross weight trailer and con...

Page 92: ...SECTION 11 CAMPING OPERATING 88 THIS PAGE IS INTENTIONALLY BLANK...

Page 93: ...ssing to occur which can draw irritants into the air So it is very important to properly ventilate your RV to remove the outgassing This is more prevalent in new RV s as they release moisture from con...

Page 94: ...mini blinds and d cor glass should be cared for as follows Window treatments and curtains Dust occasionally with a vacuum and soft brush attachment Due to fire retardant chemicals they should be profe...

Page 95: ...for colorfastness Carpet if so equipped Vacuum regularly with a vacuum cleaner with a revolving brush or beater bar Be sure the vacuum does not have teeth combs or rough edges as they may damage the c...

Page 96: ...lements such as rain snow and salt air Do not wash the RV when it is in direct sunlight Park the RV in the shade and spray it with water to remove dust Next using an ample amount of clean water and a...

Page 97: ...om dark colored plastic surfaces Do not use a scrubbing brush or other hard tools as they may damage the plastic surface Do not use wax containing abrasives that may damage the plastic surface Chrome...

Page 98: ...operation Do not permit the spray to come into contact with the tent Do not use grease or oil on the posts Grease and oil will attract dirt causing the tent to become dirty Winch The winch should be...

Page 99: ...Inspect all sealants a minimum of every six months Make sure to check the roof and all four sides of the RV including all moldings windows doors vents and exterior attachments Reseal as necessary and...

Page 100: ...anks _ Remove all batteries from the RV and store in a place where they won t freeze Batteries that have been frozen will never hold a proper charge _ Remove all perishable items from the interior If...

Page 101: ...change Daily _ Ensure the propane alarm operation light is green in color _ Recharge the auxiliary battery customer supplied after each use Weekly _ Inspect and reseal as needed _ Have the propane sys...

Page 102: ...Miles _ Inspect and reseal as needed _ Check water pump connections and mountings for tightness _ Clean city water entry strainer _ If applicable have brakes inspected and serviced by a qualified tech...

Page 103: ...pped Highland www highlandusa com 800 234 6992 Outside shower B B Molders www bandbmolders com 574 259 7838 Propane LP gas alarm MTI www mtiindustries com 800 383 0269 Propane cylinder Manchester Tank...

Page 104: ...lum 20 25 ft lbs 70 90 ft lbs 110 120 ft lbs 6 Lug Nuts 15 Chrm Steel Alum 20 25 ft lbs 70 90 ft lbs 110 120 ft lbs 6 Lug Nuts 16 Chrm Steel 20 25 ft lbs 70 90 ft lbs 110 120 ft lbs 8 Lug Nuts 16 Stee...

Page 105: ...20 amp converter 30 amp with 30 amp converter REPLACEMENT LIGHT BULBS Replacement light bulbs must be of the type voltage and wattage listed on the lamp fixture Use of incorrectly sized bulbs can over...

Page 106: ...00 1 50 AMPS ELECTRIC FRYING PAN ESTIMATED 1000 1200W 8 50 10 00 AMPS HAIR DRYER ESTIMATED 1000 1900W 8 50 16 00 AMPS LAPTOP COMPUTER CHARGER ESTIMATED 25 75W 25 75 AMPS MICROWAVE OVEN 900 1500W 7 5 1...

Page 107: ...ter full propane weight and SCWR CITY WATER Term associated with the water supply you hook up to at the campsite It is called city water because water is pulled from a central outside source like a ci...

Page 108: ...UM ALLOWABLE WEIGHT of the fully loaded vehicle including liquids passengers cargo and the tongue weight of any towed vehicle HITCH WEIGHT The amount of the camper s weight that rests on the tow vehic...

Page 109: ...y the hitch UNLOADED UNLOADED VEHICLE WEIGHT UVW The WEIGHT of a vehicle as built at the factory with full fuel engine generator oil and coolants It does not include cargo fresh water propane occupant...

Page 110: ...SECTION 13 SPECIFICATIONS GLOSSARY 106 THIS PAGE IS INTENTIONALLY BLANK...

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