Jayco Conventional Travel Trailer 2003 Owner'S Manual Download | Manualshive

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Brakes

The electric brakes operate on 12 volt DC power from tow vehicle through blue and
white wires on 7 way pigtail and harness. More information on the brakes is found in
Chapter #3.

Solar Panel Prep

(DESIGNER AND DESIGNER LEGACY FIFTH-WHEEL TRAVEL TRAILERS ONLY)

All Designer and Designer Legacy Fifth-Wheel Travel Trailers are equipped with wiring
for Solar Panel installation. Please consult with your Independent Jayco Dealer for
assistance with installation of solar panels.

Changes, Modifications and Additions

Any changes or additions made after delivery may cause a hazardous condition. Consult
your local authorized dealer prior to making any changes, modifications or additions.
Only qualified electrical technicians should attempt to make changes or additions to the
electrical system, using only approved materials, components, and employing approved
methods of installation, which meet safety and code requirements.

1

CAUTION:

Any electrical installation that does not meet the criteria of the

manufacturer’s specification will VOID THE WARRANTY on the electrical

system.

DC Fuse Panel Layout

Note

: Below are typical wiring layouts. Your individual travel trailer may be different.

6 & 9 position

Fig. 4-30

12 position

Fig. 4-31

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Summary of Contents for Conventional Travel Trailer 2003

Page 1: ...nance of your tow vehicle and trailer Do not exceed the tow or cargo capacity of your tow vehicle and remember that the GCVWR relates to towing capacity and does not necessarily indicate braking capacity Do not overload your trailer with additions cargo or tank fluids to exceed the GVWR of the trailer Do not load your trailer so that it is unbalanced from front to rear or from side to side You mus...

Page 2: ...er s Responsibility 9 Using Your Travel Trailer 10 Equipment 10 Tow Vehicle 10 Hitches Conventional Travel Trailer 12 Hitch Height Specifications Conventional Travel Trailer 12 The Hitching Procedure Conventional Travel Trailer 13 The Safety Chain Conventional Travel Trailers 14 Hitches Fifth Wheel Travel Trailer 14 Hitch Height Fifth Wheel Travel Trailer 14 The Hitching Procedure Fifth Wheel Trav...

Page 3: ...7 Faucets 38 Bath and Shower 38 Outside Shower Option 38 Drainage 38 Water Purification System Option 39 To replace the filter 39 Sanitation System 40 Toilets 40 Maintenance 40 Using Toilet and Tank System 41 Vents 41 Holding Tanks 41 Winterizing Travel Trailer 43 Air Pressure all models 44 Water Heater Bypass with Antifreeze 44 Utility Center with Antifreeze 45 LP GAS System 46 LP Gas Container 4...

Page 4: ...n 80 Use 81 How to Operate your Radio 81 To Receive 81 To Transmit 81 Battery Installation 82 Battery Saver Mode 82 Care of Body Components 83 Exterior Aluminum 83 Fiberglass Sidewalls 83 Exterior Roof 83 Stone Guard 84 ABS Plastics 84 Frame 84 Doors Extrusions Windows Vents 85 Furniture 85 Cushions 85 Bedspreads 85 Window Treatments 86 Shower Curtain and Liner 86 Tire Covers Vinyl Optional 86 Pan...

Page 5: ...ng Generator 105 Microwave Oven Convection Oven 105 Rubber Roof 105 RV Digital Satellite System 106 Spare Tire Carrier 106 Ceiling Fan 106 Security Lights 106 Warranties 107 Towable Transferable Limited Warranty 107 Limited Warranty Transfer Application 109 ...

Page 6: ...ich is a supplement to various other instructions supplied by the manufacturers of separately warranted products Keep this owner s manual in your recreation vehicle for handy reference Get to know your new vehicle and how it operates You should carefully read and understand these instructions and information supplied by manufacturers of separately warranted products since they contain important op...

Page 7: ...cessary tests and repairs ALTHOUGH THE MANUFACTURER AND DEALER HAVE PERFORMED TESTS FOR LEAKAGE THIS CHECK IS RECOMMENDED DUE TO THE VIBRATION ENCOUNTERED DURING TRAVEL LP gas is heavier than air therefore leaking gas tends to flow to low places and will sometimes pocket in low areas such as the floor of your trailer LP gas can usually be detected by an identifiable odor similar to onions or garli...

Page 8: ...cargo information pro vided in Chapter 3 If you do not understand the information provided please consult your dealer or Jayco owner representative Sanitize the fresh water supply system periodically see sanitizing instructions Prevent water connection fittings from coming in contact with the ground or drain hose to reduce the chance of contamination Enlist the services of a qualified or certified...

Page 9: ...7 6 CHAPTER 2 OBTAINING SERVICE WARRANTY REGISTRATION SAM PLE SAM PLE ...

Page 10: ...ed in your satisfaction Only by having your complete confidence and satisfaction with our product and its service can we assure our continued success as manufacturers of recreation vehicles We have found that continuing a pleasant and effective relationship through our dealers is equally as important as maintaining the technical excellence of our product Your authorized dealer will cordially assis...

Page 11: ...f your tow vehicle hitch assembly and trailer Do not exceed the towing or cargo capacity of your tow vehicle and do not exceed the GVWR of the trailer You must clearly understand how your particular tow vehicle capacities are calculated Make sure your tow vehicle is mechanically sound for your intended usage and pay particular attention to suspension components tires and tire pressure Sway control...

Page 12: ...our selling dealer A Class IV weight distribution hitch package is suggested The rating of the hitch package should be equal to or greater than the trailer s GVWR and the hitch weight The very equipment that sometimes gives autos trucks and sport utility vehicles a softer ride can accentuate swaying when pulling a travel trailer Conversely suspension that is too stiff will increase vibration bounc...

Page 13: ...ssed by a large truck or bus be prepared for displaced air as it may cause you to sway slightly Steer straight and use your trailer brakes if necessary to slow slightly or control the sway of the trailer Upon climbing steep long grades and again descending use lower gears even before it seems necessary Use your brakes smoothly and evenly Decrease your speed for safety Most states require vehicles ...

Page 14: ...dside front corner of the travel trailer is shown here Several weight terms an owner needs to understand when operating a towable recreation vehicle are defined on the Trailer Weight Information label Fig 3 3 which will be found on the back of a cabinet door in the kitchen base cupboard An important term in addition to the label information is the GAWR Gross Axle Weight Rating The GAWR is the maxi...

Page 15: ... maximum life of the tires Follow the instructions of the tire manufactuer to determine the correct tire pressure Underinflation may cause tire failure or swaying and loss of control resulting in injury death or property damage Inflation Always follow inflation guidelines printed on sidewall of tire Loading Cargo Packing equipment requires serious consideration All cargo should be distributed even...

Page 16: ...on the wheels of your Jayco trailer must be maintained according to the torque values listed in the chart contained in this section Over torquing wheels is as dangerous as under torquing 1WARNING The motion involved in being towed especially during the break in period can cause wheel lug nuts to loosen Wheel lug nuts should be torqued before the first road use and after each wheel removal or insta...

Page 17: ... TAKES APPROXIMATELY 1000 MILES AND OR 50 MEDIUM TO HEAVY STOPS TO BURNISH FIT OR SEAT THE SHOES TO THE BRAKE DRUM AFTER THIS INITIAL BREAK IN PERIOD YOU MUST ADJUST YOUR SHOES ACCURATELY FOR BEST PERFORMANCE AND INCREASED DURABILITY BREAKAWAY SWITCH 1CAUTION For the breakaway switch to be operational an auxiliary battery needs to be installed Consult with your dealer to purchase the battery and h...

Page 18: ... IN button to bring the room in and hold it until the motor stops 3 Release the button 4 For Eagle and Qwest models install travel bars Fig 3 7 in proper locations as indicated on the wall 1CAUTION IMPORTANT Never store slideout without the travel bars installed on the Eagle and Qwest models This helps seal the slideout in the closed position Troubleshooting Electric Slideout If the slideout does ...

Page 19: ...ed into a sealed position 5 Install the travel bars on Eagle and Qwest models and take the unit to a Jayco dealer for service 1WARNING When the slideout motor brake is released the slideout will not lock into place and therefore it will not be sealed from the outdoors When the slideout has been retracted return the brake release lever to its downward position in order to seal and lock the slideout...

Page 20: ...ard plastic block under the jack 1CAUTION DO NOT USE THE STABILIZER JACKS TO LEVEL THE UNIT It is important to remember that stabilizer jacks are to be used only for support while occupying and moving around in your travel trailer They are not designed to bear the weight of the travel trailer Upon completing the setup of your travel trailer you are now ready to make attachments to various faciliti...

Page 21: ...lorless tasteless gas that is extremely dangerous to humans and animals The following symptoms are indicative of individuals exposed to carbon monoxide Mild Exposure Slight headache nausea vomiting fatigue Medium Exposure Severe headache drowsiness confusion fast heart rate Extreme Exposure Unconsciousness convulsions cardiorespiratory failure death A UL listed carbon monoxide detector has been in...

Page 22: ...d in your Jayco recreation vehicle is a complete fresh water system Fresh water may be obtained through two sources city water connection or gravity fill tank The following pages describe the components of the plumbing system FIRE EXTINGUISHER A fire extinguisher is installed in each vehicle and is located near the entrance door in the travel trailer Be familiar with its location and operating ins...

Page 23: ...water system after a period of storage Systems with new components or ones that have been subjected to contamination should also be disinfected as follows 1 Use one of the following methods to determine the amount of common household bleach needed to sanitize the tank Multiply gallons of tank capacity by 0 13 the result is the ounces of bleach needed to sanitize the tank Multiply liters of tank ca...

Page 24: ...ll Connection located inside or under the utility center panel Fig 4 5 or 4 6 Place the free end in the bucket of chlorine solution 4 Position the Control Valves on the Utility Panel to the Sani tize Tank configuration Fig 4 3 The low point drains located directly below the utility center must be closed for the chlorine solution to siphon through the lines 5 Turn the Water Pump Switch Fig 4 7 to t...

Page 25: ... the filter install the new filter and tighten the fittings at either end 1CAUTION Do not allow the filter to freeze or come in contact with RV antifreeze when the trailer water system is winterized Refer to complete instructions supplied by the manufacturer Faucets Bathroom or kitchen faucets operate the same as in your home Open by turning knobs There may be air in lines which needs to be bled o...

Page 26: ...bowl 2 Following the directions on your toilet chemical bottle by placing the recommended quantity of holding tank chemical into the bowl 3 Flush the toilet and allow at least two gallons 8 liters of water to flow into the tank 1CAUTION It is important to add enough water to prevent solid waste build up Follow these directions each time after emptying your holding tank except when winterizing SANI...

Page 27: ...r the terms of your Jayco Limited Warranty Please keep in mind that your towable RV was not designed for use during sub freezing weather Thereisnocommodityorproductthatcanbeaddedtothefreshwatersystemtoensurefreeze protection while the system is in use other than RV antifreeze Do not drink water that contains antifreeze This includes non toxic RV antifreeze 1WARNING Do not use Ethylene Glycol autom...

Page 28: ...before beginning Air Pressure all models This method will utilize an air hose to blow excess water from the water lines 1 Make sure all holding tanks are empty 2 Run the pump until it is dry this will take approximately 15 20 seconds 3 If your unit has the utility center make sure that the five 5 valves are set up in the antifreeze sanitize configuration Fig 4 6 4 Using an air hose and adapter blo...

Page 29: ...o knows the proper inspection and safety procedures Any new container must be carefully purged for best performance and must NEVER BE OVER FILLED 1CAUTION DO NOT use tools to open or close the tank valve HAND TIGHTEN ONLY 1CAUTION Never smoke during the filling of LP gas tanks Keep the RV away from immediate filling area when possible or extinguish all gas pilot lights LP gas expands 1 for each 10...

Page 30: ...e cover NOTE The regulator is typically installed with the inlet fittings at the same level as the cylinder outlet valves Due to bracket design wing nut clearance or cover restrictions the regulator fittings may not be in perfect alignment with the cylinder valves A variance of two 2 inches 5 cm above or below the line will permit the hoses to be properly installed TWO CYLINDERS 20 OR 30 44 OR 66 ...

Page 31: ...nd varied pressure from the LP gas container to a safe and consistent low operating pressure The inlet is the first stage and reduces the container pressure to 10 13 pounds The second stage will reduce the 10 13 pound pressure to an operating pressure of 11 W C Water Column or 6 35 oz of outlet pressure to the coach system The second stage is adjustable and will need to be adjusted for precise ope...

Page 32: ...nless there is heavy use of hot water the water heater consumption is minimal During freezing weather and high wind conditions furnace consumption can be extremely high LP gas consumption depends upon individual use of the appliances and the length of time operated Each gallon 3 86 liters of LP gas produces about 91 500 BTUs 46 514 kilojoules of heat energy Following is a list of typical appliance...

Page 33: ...ifth wheel travel trailers will have 30 amp service pre wired into the breaker box 50 amp service is standard on Designer Legacy and an option on Designer models 1CAUTION Power surges experienced while plugged in at a campground could potentially damage electronic components in your recreation vehicle Damage from power surges are not covered by your Jayco warranty Consult the component manufacture...

Page 34: ...onventional travel trailers and fifth wheel travel trailers are designed and built to accept a battery A deep cycle marine type is recommended as you need longer energy rather than cold cranking power A battery is required to operate the breakaway switch and also provides a source of energy when traveling and camping All battery packages require an in line fuse and holder attached to the battery f...

Page 35: ...ge the tow vehicle battery below the level of power required to start the engine To prevent this occurrence while parked disconnect the wiring harness between the RV and tow vehicle or install a battery isolator see below When the tow vehicle s engine is operating with the RV connected the vehicle s charging system will charge both the vehicle battery and the auxiliary battery Designer Legacy Fift...

Page 36: ...itions Any changes or additions made after delivery may cause a hazardous condition Consult your local authorized dealer prior to making any changes modifications or additions Only qualified electrical technicians should attempt to make changes or additions to the electrical system using only approved materials components and employing approved methods of installation which meet safety and code re...

Page 37: ...ell gas go to the next step 8 Turn the valve power switch on to the valve 9 Close the access panel 10 Turn on all electric power to the appliance 11 Set the thermostat to desired setting 12 If the appliance will not operate follow the instructions TO TURN OFF GAS TO APPLIANCE below and call your service technician or gas supplier CHAPTER 5 APPLIANCES GENERAL All appliances in your Jayco RV are nam...

Page 38: ...urner lights c On four burner models wait approximately seven seconds after turning the burner knob to ON press the SPARK button once to light the burner If the burner fails to light continue pressing the SPARK button until the burner lights d To extinguish the top burner flame turn the appropriate burner knob clockwise to OFF 1WARNING Ensure that stove knobs are pushed all the way onto the stems ...

Page 39: ... and sufficient hot water Valves for reducing point of use temperature by mixing cold and hot water are available Consult a licensed plumber or your local plumbing authority Oven Operation 1WARNING Personal Injury Hazard Do not touch or allow clothing or flammable material to come in contact with the inner or outer surfaces of the oven or the oven vent while it is in use These areas all are hot en...

Page 40: ... tank The following procedure summarizes the steps necessary for flushing the water heater inner tank To adjust Main Burner Fig 5 6 1 Loosen air shutter screw Fig 5 6A 2 Slide air shutter Fig 5 6B to the right until a small amount of yellow color appears in the main burner flame 3 Move air shutter Fig 5 6B to left until yellow disappears 4 Retighten air shutter screw Fig 5 6A Electric Ignition Ope...

Page 41: ...in plug to flush the tank 1 Turn off your main water supply pump or water hook up source 2 Drain the water heater inner tank Approximately two quarts of water will remain in the bottom of the tank This water contains a great deal of the harmful corrosive material that has accumulated in the tank 3 Flush tank with air pressure or fresh water to remove the remaining water Air Pressure Air pressure m...

Page 42: ...21 pull the cover toward the front of the refrigerator On the model N841 push the cover toward the rear of the refrigerator 3 Remove the light bulb from the holder NOTE Use only a GE 214 2 bulb as the replacement bulb This bulb is available at most retail automotive parts centers Operating the Refrigerator Controls N611 CONTROL PANEL The refrigerator control panel is between the freezer compartmen...

Page 43: ... available the refrigerator stops operation Refer to the Fault Codes in the manufacturer s owner s manual MANUAL MODE OPERATION When you select one of the manual modes of operation the light bar beside the AUTO goes out in the center display and only the light bar beside either AC LP or DC remains AC means that the refrigerator is operating on AC electric LP means that the refrigerator is operatin...

Page 44: ...ctions and or impurities in the water supply line after winterizing can cause the first ice to be discolored or have an odd flavor 4 To stop the ice maker push the ice maker arm up to the OFF position IGNITION OF LP GAS IN EITHER AUTO OR MANUAL MODE Note On initial startup of the refrigerator ignition of the LP gas may not occur within 30 seconds If ignition of the LP gas does not occur with 30 se...

Page 45: ...f the water tanks and the battery condition In fifth wheel travel trailers and conventional travel trailers you will find a wall mounted panel as shown Follow instructions below regarding operation The panel operates on 12 volt DC power supplied by the converter or battery Sensors are installed into the tanks and a resistor assembly relaying a message through wires to the display board on the pane...

Page 46: ...nderneath the grate there is a heat defuser This is formed and ventilated to distribute the heat from the burner Do not use lava rocks in this grill To disconnect the BBQ grill turn the temperature control to the OFF position Reverse the above fuel hose hookup procedures Wait until the grill is completely cooled and then store it in the supplied carrying case This carrying case will ONLY accomodat...

Page 47: ...little mainte nance For washing aluminum material use a mild detergent soap and water solution Rinse well after washing Rinse the sidewalls completely to remove streaking Rubber To keep material looking its best simply wash and clean with a sponge water and non abrasive common household detergent For stubborn stains use a kitchen cleanser with bleach Do not allow the solvent to soak into the rubbe...

Page 48: ...sary to keep it looking good and extend its longevity Annual inspection of the roof is suggested Check the membrance for possible damage and check the caulk lap sealant used in all termination areas and around all accessories and fasteners TPO Roofing is UV resistant It will not retain odors or rot ALL ROOFS All corners or flat trim have putty tape sealer between the trim and aluminum skin This se...

Page 49: ...use the vinyl to scratch and turn dull Grease spots and stubborn dirt can be cleaned off with an all purpose spray cleaner Harsh cleaners and organic solvents can attack the printed vinyl and therefore are not recom mended VINYL FLOOR To care for the vinyl floor covering use a damp mop with water and a mild cleaner DO NOT SOAK FLOORING Use care to avoid wetting carpet edges 1CAUTION To avoid probl...

Page 50: ... The CO detector should be tested weekly for proper operation 1 Push the test button until the yellow LED lights and a short beep is heard for approximately three seconds 2 Release button The detector will test itself for proper operation Upon completion of the self test the alarm will sound and each of the LEDs will light for approximately second The detector will then resume normal operation Fib...

Page 51: ...ING Use only the batteries specified for replacement Use of different batteries may have a detrimental effect on the CO detector Cleaning Use the following procedure to clean the CO detector 1 Remove the detector from the mounting plate by rotating the detector in the direction of the OFF arrow on the cover 2 Clean the interior of the detector by using a vacuum cleaner hose and vacuuming through t...

Page 52: ...tial twelve year period the bottle must be certified every five years 6 The valve of the bottle or tank must be CLOSED at all times except when it is connected to the recreation vehicle LP gas system or is being refilled 7 Inspect the bottle at regular intervals If there is a problem have it evaluated by a qualified technician and discard it if necessary Verify with your local LP dealer that all r...

Page 53: ...avel trailer are pre greased It is recommended that you repack these bearings at 12 000 miles 19 000 kilome ters or at the end of each season s camping to prepare for the winter months ahead Use only a multipurpose No 1 or 2 good quality wheel bearing grease If the bearing or cone race become pitted replace any damaged part NOTE If you are concerned about heat in the wheel bearings check them occa...

Page 54: ...shings with SAE 30 oil yearly Cleanelectricalconnectionswith baking soda then cover with a thin coat of grease twice a year It is very important to check tires often as noted in Chapter 3 Tires DO NOT ignore checking tire pressures often Change Tire Wheel To raise coach place jack hydraulic or screw underneath main frame rail which spans from front to rear just inside of tires Use jack stands or s...

Page 55: ...nd other exposure to weather elements Tape sealants used around doors windows and extrusions are subject to dry out conditions by sunlight and will allow water seepage when they deteriorate Inspect sealants at least two times each year and look for voids and or dried out cracking or peeling conditions See Fig 7 5 or 7 6 Inspect all locations as indicated in Figures 7 8 or 7 9 Reseal as necessary o...

Page 56: ...when checking the tire pressure o Check running lights o Inspect safety chains for signs of wear o Test brakes o Flush out water heater tank After Every Tire Change o Tighten wheel nuts to specified torque values at 10 25 and 50 miles 16 40 and 80 kilometers to assure that they are correctly seated after the tire change Refer to the axle manufactuer s manual or Chapter 3 Daily o Recharge battery a...

Page 57: ...g damage to the unit s structure o Compare refrigerator pilot flame with ideal flame Refer to the refrigerator owner s manual for ideal flame Have cleaned and adjusted as necessary by a qualified technician RV type refrigerator only o Inspect refrigerator door seals o Inspect refrigerator combustion seals Have cleaned and adjusted as necessary by a qualified technician RV type refrigerator only o ...

Page 58: ...a year at roof vents and around the perimeter for signs of cracked or deteriorating sealant ALPHA 1015 is the best we have found for roofs Extend HD works best on horizontal surfaces Both sealants come in caulking tubes and can be purchased from your Independent Jayco dealer CHAPTER 8 OPTIONS NOTE Each item listed in this chapter is an option as the travel trailer is built by Jayco AIR CONDITIONER...

Page 59: ...e travel trailer Reference Fig 8 3 2 Use the crank handle to lift the tire into the travel position Two crisp breaks must be heard and felt to insure proper seating of the tire for travel The tire must be in contact with the surface to be in the travel position 1WARNING DO NOT exceed the maximum load capacities of 100 lbs for the hoist DO NOT use air driven guns or impact wrenches to lift the tire...

Page 60: ...your unit is transferrable one time only from the original owner to a subsequent owner This form as shown here and on the next page must be completed by the dealership The form should be sent with the 100 00 to Jayco Attention After Market Services SAM PLE SAM PLE ...

Page 61: ...111 110 NOTES SAM PLE ...

Page 62: ...113 112 NOTES NOTES ...

Page 63: ...114 NOTES ...

Page 64: ...to provide customer service for you We honestly feel that Jayco dealers are on the whole the best in the business And with nearly 300 of them in the U S and Canada you should never be too far from help if you ever need it In the months and years to come we hope you ll become a close member of the Jayco family One way to enjoy your Jayco even more is through our owners club the Jafari International...

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