Jayco 2004 Talon ZX User Manual Download

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Where Tradition

and Innovation

Meet...

Sport Utility

Trailer

Model Year 2004

Summary of Contents for 2004 Talon ZX

Page 1: ...T A L O N Z X Where Tradition and Innovation Meet Sport Utility Trailer Model Year 2004 ...

Page 2: ...fore you tow your trailer You are responsible for the maintenance of your tow vehicle and trailer Do not exceed the tow or cargo capacity of your tow vehicle and remember that the gross combined vehicle weight rating GCVWR relates to towing capacity and does not necessarily indicate braking capacity Do not overload your trailer with additions cargo or tank fluids to exceed the GVWR of the trailer ...

Page 3: ...ARIANS and their flights to enjoy a special kind of togetherness fun games and entertainment provide memories to last a lifetime And how about the exotic surroundings of NEW ORLEANS the sounds and color of NASHVILLE and the GRAND OLE OPRY the roar and rush of the INDIANAPOLIS 500 the quiet surroundings of the CANADIAN ROCKIES the color of the SMOKY MOUNTAINS in the Fall These and many other advent...

Page 4: ...mbership roster containing the names and addresses of current members of the club will be sent bi yearly Discount Cards for several national theme parks including Six Flags and Busch Corp Parks A special price is available on Wheeler s Campground Guides Discounts with Hertz Rental Car are offered as well as discounts with Coach Net and emergency roadside service Farm City Insurance has RV insuranc...

Page 5: ...9 Owner s Responsibility 9 Chapter 3 Use Of Your Sport Utility Trailer 10 Equipment 10 Tow Vehicle 10 Hitches 11 Hitch Height 12 Hitching Procedure Conventional Sport Utility Trailer 12 The Safety Chain 13 Towing 13 Hitches Fifth Wheel Travel Trailer 14 Hitch Height Fifth Wheel Sport Utility Trailer 14 Hitching Procedure Fifth Wheel Travel Trailer 14 Traveling 15 Weights and Cargo Capacity 15 Opti...

Page 6: ...5 Water Tank Gravity Fill 35 12 Volt DC Demand Pump 36 Sanitizing and Filling the Potable Water System 36 Faucets 37 Bath and Shower 37 Outside Shower Option 37 Drainage 38 Water Purification System 38 To replace the filter 38 Sanitation System 39 Toilet 39 Using Toilet and Tank System 39 Vents 40 Holding Tanks 40 Sewage Tank Preparation 40 Winterizing sport utility trailer 42 Method 1 42 Method 2...

Page 7: ...on 56 Battery Isolator For Tow Vehicle 56 Exterior Lights 56 Porch Light 56 Television Cable 56 Fuse and Bulb Chart 57 DC Fuse Panel Layout 57 Brakes 58 Fuel Pump 58 Operation 59 To Dispense Fuel 59 Motor Protector 60 Chapter 5 Appliances 61 General 61 For Your Safety Read Before Operating 61 Furnace 62 Operating Instructions 62 How to Turn off Electrical Power 62 Ducting and Return Air 65 Range a...

Page 8: ...smit 91 Battery Installation 91 Battery Saver Mode 91 Chapter 6 Care Of Body Components 92 Exterior Aluminum 92 Exterior Roof 92 ABS Plastics 93 Frame 93 Doors Extrusions Windows Vents 93 Cargo Bay Floor Wall Polyurethane Coating Option 93 Furniture 94 Cushions 94 Bedspreads 94 Window Treatments 94 Shower Curtain and Liner 94 Tire Covers Vinyl Option 95 Paneling 95 Vinyl Floor 95 Bathroom Tubs Lav...

Page 9: ...r Heater 106 Maintenance of Water Heater 106 Draining and Storage of Water Heater 107 Winterizing the Water Heater 107 Air Conditioner 107 LP Gas Alarm 108 Faucets 108 Smoke Alarm 109 Battery Replacement Smoke Alarm 109 Screen Wall and or Patio Canopy Screen Room 110 Entrance Step 111 Covering Nicks and Scratches 111 Lubricating the Mechanism 111 Slideout 111 Spare Tire Carrier Option 112 Mechanic...

Page 10: ...NOTES vi Talon Owner s Manual ...

Page 11: ...s supplied by the manufacturers of separately warranted products Keep this owner s manual in your recreation vehicle for handy reference Get to know your new vehicle and how it operates You should carefully read and understand these instructions and information supplied by manufacturers of separately warranted products since they contain important operating safety and maintenance instructions If y...

Page 12: ...n other information about motor vehicle safety from the NHTSA Hotline Safety in Using LP Gas You should check for leaks at the connections on the LP gas system soon after purchase and initial filling of LP tanks Continued periodic checks of the system are recommended Your vehicle was manufactured to provide you with full access to all gas line connections Leaks can be found with a soapy water solu...

Page 13: ...the third pin NEVER remove the grounding pin to connect a non grounded two prong receptacle Any deviation from this will potentially cause a fire from overheating Transportation of Cargo Your recreation vehicle has been designed to haul and store motorized vehicles or equipment The following safety warning label is located in your trailer I WARNING Any motorized vehicle or motorized equipment powe...

Page 14: ...condition and properly inflated Proper inflation should be monitored closely Neglecting to do so could result in overheating of a tire which could result in a blowout Check and tighten the wheel lugs after the first 10 miles 25 miles and then again after 50 miles Refer to manufacturer s owner s manual Check periodically thereafter Check the brakes in a safe area not while traveling on a busy highw...

Page 15: ...ndensation is a natural phenomenon The amount of condensation will vary with the climate conditions particularly the relative humidity Condensation occurs because there is water vapor present in the air which each of us adds by breathing bathing and cooking The water vapor collects where there is available air space and when the temperature reaches the dew point the water vapor in the air condense...

Page 16: ...Chapter 2 OBTAINING SERVICE WARRANTY REGISTRATION 6 Talon Owner s Manual S A M P L E ...

Page 17: ...Obtaining Service 7 S A M P L E ...

Page 18: ...er of the unit in question and we will make every attempt to help you resolve your repair needs It is important that you contact your selling dealer before calling Jayco In most cases the dealer can provide the service you require If you are traveling and are unable to locate an authorized Jayco dealer or an authorized dealer for the component needing service please call our customer service offic...

Page 19: ... accommodations for some types of repairs Please be prepared accordingly Parts Parts are available at most Jayco dealerships or your dealer can order parts for you as needed All retail parts inquiries should be routed through your dealer If you are unable to find a dealer in your local area contact our Customer Service Department at 1 877 825 4782 or 1 574 825 0608 and we will assist you in provid...

Page 20: ...ith all Jayco towable products Many states have lower speed limit requirements for tow vehicle trailer combinations Obey all traffic laws and use your seat belts at all times We recommend that you do not exceed 55 M P H when towing a trailer Consult an expert for specific driver education when towing a trailer There are private RV driving schools and some RV clubs offer driving seminars as part of...

Page 21: ...ving backing up and braking in a safe environment with vehicles fully loaded as if for normal travel if possible or seek out professional instruction Obey all posted speed limits I WARNING Be prepared to drive slower and if you must pass do so with the utmost care particularly in strong winds When being passed by or when passing semitrailers or large buses be prepared for displaced air as it can b...

Page 22: ...w vehicle that will be uses so a compatible hook up can be achieved Hitching Procedure Conventional Sport Utility Trailer Hooking up a sport utility trailer is not difficult and will become easier with practice The following procedure will help you until you become more experienced 1 Block wheels 2 Turn crank on jack to raise tongue of trailer above hitch ball on hitch 3 Open coupler latch 4 Back ...

Page 23: ...R BEING PASSED BY LARGE TRUCKS 4 Use your rearview mirrors frequently to observe your trailer and traffic conditions 5 When being passed by a large truck or bus be prepared for displaced air as it may cause the trailer to sway slightly Steer straight and use your trailer brakes if necessary to slow slightly or control sway on the trailer 6 Upon climbing steep long grades and again descending use l...

Page 24: ...ck and travel trailer as level as possible Hitching Procedure Fifth Wheel Travel Trailer 1 Block the wheels 2 Make sure the hitch lever is in its open or cocked position unless it has been designed to open automatically 3 Back the truck so the hitch encircles the fifth wheel travel trailer pin 4 A gentle contact of the hitch saddle against the pin will cause the mechanism to close 5 Secure the hit...

Page 25: ...l and is dry i e no liquids or cargo Remember that any options or personal cargo added must be subtracted from the available cargo capacity Never exceed the gross vehicle weight rating of your sport utility trailer The table in the next section provides the option weights to help with the weight calculations for your trailer I WARNING Do not add accessories or components that are not safe and appr...

Page 26: ...2 2 6 2 2 6 2 2 Microwave 35 13 1 35 13 1 35 13 1 Double Door Refrigerator 12 4 5 12 4 5 12 4 5 Range Cover 11 4 1 11 4 1 11 4 1 Outside Stove 17 6 3 17 6 3 17 6 3 Outside Grill 23 8 6 23 8 6 23 8 6 Generator Prep 125 46 8 125 46 8 125 46 8 Generator 4000 Watt 333 124 5 333 124 5 333 124 5 Fuel Station 45 16 8 45 16 8 45 16 8 Fuel Station w 30 gal tank 155 58 0 155 58 0 155 58 0 17 Awning 65 24 3 ...

Page 27: ...sh potable water weight including the water heater full LP gas weight GCWR Gross Combination Weight Rating means the value specified by the trailer manufacturer as the maximum allowable weight of this trailer with its towed trailer or towed vehicle The GCWR of this trailer is CARGO CARRYING CAPACITY CCC COMPUTATION Pounds Kilograms kg GVWR Minus UVW Minus fresh water weight of ____ gallons 8 33 Lb...

Page 28: ...trailer weigh it to determine that you have remained within the maximum capacities for the trailer and tow vehicle Refer to the weighing instructions in this manual If you are over loaded you must remove or redistribute some of your cargo or liquids You may also want to take a shake down cruise before hitting the road to verify that all items are secure and the trailer tows as it should The follow...

Page 29: ...y empty the tanks use caution when towing and maintain lower speeds for better control of the trailer until you reach a dumping station Towing your trailer with one or more tanks with full or nearly full tanks together with cargo you have added may exceed the GVWR of your trailer causing towing difficulties and resulting in property damage or personal injury WEIGHING INSTRUCTIONS To properly weigh...

Page 30: ...door has a spring assist attached to it to aid in opening and closing the door 2 Select a site for unloading that will provide a level flat surface for the ramp to rest on 3 Remove any locks securing the door 4 Slightly push in and then push up on the latches that are holding the door in place Fig 3 5 5 Move the handle to the outside of the trailer Fig 3 6 6 Using the attached handles pull the doo...

Page 31: ...that the chain link securing the chain to the bracket is attached properly so the link inside the bracket will hold in the chain slot Rolling Rates and Grade Modifications Rolling rate loads apply to the weight of wheeled vehicles Some examples are automobiles wagons and railroad cars Grade modifications refer to the change in force required to pull an object up an incline The following diagram sh...

Page 32: ...ion guidelines printed on sidewall of tire NOTE Tires are warranted by the manufacturer of their respective brand and are to be serviced and warranted by a service center They are not to be returned to the dealer or Jayco For tire removal and raising sport utility trailer see Chapter 7 Maintenance ALL UNITS TIRE SIZE LOAD RANGE MAX LOAD PER TIRE 15 Standard ST225 75R15 D 2540 16 Option ST235 80R16...

Page 33: ...below the dashboard of your tow vehicle to work in conjunction with the sport utility trailer brakes Two types of controllers are available The hydraulic controller operates through a steel line attached to the master cylinder of the tow vehicle s brake system The electronic controller operates using electrical current Reference the operating instructions provided with the controller for adjustmen...

Page 34: ... 1 000 miles and or 50 medium to heavy stops to burnish fit or seat the shoes to drum After this initial break in you can now adjust your shoes accurately for best performance and increased durability Breakaway Switch The breakaway switch Fig 3 8 is one of the most important parts of your trailer electric brake system The very instant a breakaway occurs the pull pin which is linked to the tow vehi...

Page 35: ... begins to rise slightly Equalize all four jacks for best support You may need to adjust each jack two or three times For convenience when you are not parked on cement you may wish to place a wood or hard plastic block under the jack I CAUTION Do not use the stabilizer jacks to level the unit It is important to remember that stabilizer jacks are to be used only for support while occupying and movi...

Page 36: ...ll to move the unit into the sofa position 4 To move the sofa back into the bed position pull up on the front edge of the sofa Fig 3 13 to create the V 5 Push down on the top of the back rest cushion and the front edge of the sofa to lay it into the bed position 6 To store the bed sofa against the wall it is necessary to have it in the bed position I CAUTION To store the bed sofa and pull down bun...

Page 37: ...e ramp cable and make sure the screen wall corners are clear of the cable 5 If desired roll up the curtains and secure them with the tie straps 6 When the screen wall is rolled up secure it with the velcro straps 4 Attach the velcro around the ramp cable at the top corners and along the sides 1 Remove the screen wall from the storage bag 2 Zip the screen wall onto the zipper at the top of the rear...

Page 38: ...into the J rail mounted at the top of the ramp door Center the canopy over the ramp opening Fig 3 14 3 Prior to assembling the twist poles tension rafters and divider pole become familiar with each pole its description and where it belongs a Twist poles quantity of three 3 Fig 3 15 Come already assembled Two of the three 3 twist poles will have a metal eyelet at one end and a ball at the other end...

Page 39: ...th white crutch tip with a peg end and no hanging wire tie down to the left side of the ramp Place another twist pole with a ball at one end and extended metal eyelet at the other and one tension rafter with white crutch tip with a peg end and no hanging wire tie down to the right side of the ramp Fig 3 21 7 Unzip the canopy storage bag release the velcro straps and unroll the canopy Fig 3 22 8 As...

Page 40: ...te crutch tip end onto the canopy bag at the top of the ramp door to the right of center Move the pole to the left into the center position Above the brass center weep hole Fig 3 28 12 Remove the screen room from the storage bag and unfold it As the screen room is unfolded make sure that it is on the outside of the center twist pole installed in step 10 with the screens to the exterior of the unit...

Page 41: ... room sides toward the trailer Fig 3 32 19 Attach the velcro on the screen room sides to the velcro sides of the ramp opening Fig 3 33 20 Attach the velcro at the bottom edges of the screen room to the ramp Fig 3 34 21 The door of the screen room may be unzipped and rolled to the top Secure it with the velcro straps Fig 3 33 22 Adjust the twist poles as necessary so the bottom edge of the screen r...

Page 42: ...chapter Slideout Operation Electric EXTENDING ROOM 1 The batteries must be fully charged and connected The travel trailer should be hooked up to 120 volt AC power if possible 2 The travel trailer must be level and the stabilizer jacks in the down position I CAUTION Additional support jacks are not needed under the slideout Damage can occur to your slideout room from improper use of support jacks 3...

Page 43: ...ence in the picture quality while watching TV If there is NO difference refer to manufacturer s manual for further testing procedures I CAUTION The power supply should be turned OFF when connecting disconnecting the cables to the power supply and antenna but should be turned ON when testing for voltage Lowering Antenna to Travel Position Rotate the antenna until the pointer on the directional hand...

Page 44: ...ST once a month more frequently if exposed to weather or possible tampering Check pressure by pressing in white indicator button If button does not spring back extinguisher will not work properly and must be discarded Be sure the yellow lock pin is firmly in place Keep the extinguisher clean Check for dents scratches corrosion or any other damage Check the discharge nozzle Make sure it is clean an...

Page 45: ...e available to protect your system against such high pressure A regulator of this type is recommended to prevent damage to plumbing systems or components Not using a water pressure regulator when using city water may cause the o rings to blow It is advisable to always use a water pressure regulator when using the city water connection Water Tank Gravity Fill A water container is permanently instal...

Page 46: ...tizing is recommended prior to storing and before using the water system after a period of storage Systems with new components or ones that have been subjected to contamination should also be disinfected as follows 1 Use one of the following methods to determine the amount of common household bleach needed to sanitize the tank Multiply gallons of tank capacity by 0 13 the result is the ounces of b...

Page 47: ...ent siphoning water through the hose from another fixture and secondly to prevent water from being contained in the hose The shower head also DOES NOT have a complete shut off valve Any drainage from either part is normal function and NOT a leak The complete shut off is at the faucet Outside Shower Option A convenient faucet Fig 4 5 assembly with hot and cold water is available for exterior use wa...

Page 48: ...ong life cartridge to effectively reduce chlorine taste odor sediment organic chemicals and inhibit bacteria growth If the water system has not been used for some time allow water to flow for several minutes to flush the system When the system is not in use store the water filter cartridge in the mounting bracket located near the water system or when necessary out of freezing temperatures RV antif...

Page 49: ...o six inches 10 15 cm of water in the toilet Prior to using the sanitation system it is strongly recommended to flush the toilet several times and release sufficient water into the tank If there is not a sufficient amount of water used during flushing waste materials may not evacuate properly from the drain line to the tank Clogged tanks and pipes could eventually occur When camping you should alw...

Page 50: ...to add enough water to prevent solid waste build up Follow these directions each time after emptying your holding tank except when winterizing GRAY WATER HOLDING TANK No special preparation is required However placing a small quantity of chemicals into this tank such as baking soda or a Thetford chemical will reduce odors from food particles in the system I WARNING We recommend that you DO NOT tra...

Page 51: ... pegs 5 Place other end into approved sewer system 6 Open the 3 drain valve to drain the sewage tank 7 Open the valve on the gray water tank to utilize the water to wash and rinse the hose All drain pipes have a P trap installed into each line Water in these traps prevent odors from escaping into the sport utility trailer During travel water from the P traps may spill and permit odors into sport u...

Page 52: ...an RV antifreeze Do not drink water that contains antifreeze This includes non toxic RV antifreeze I WARNING Do not use Ethylene Glycol automotive antifreeze or Methanol windshield washer antifreeze in your fresh water system They are harmful and may be fatal if swallowed Two methods of winterizing your sport utility trailer after draining and flushing your drainage system are listed below Method ...

Page 53: ...ug of NON TOXIC RV antifreeze You will need more than one gallon of antifreeze 6 Turn on the pump and open each faucet until the antifreeze flows through Do not forget to run the antifreeze through the toilet 7 Pour at least one cup of antifreeze into each drain to protect the P traps 8 Close valve E 9 Before using the water system again drain and flush the water system Close valve C and open valv...

Page 54: ...te As the fuel is released from the canister it becomes vapor that is needed for the operation of the appliances In the liquid state propane should not run through the appliances A liquid fuel will damage the o rings in the valves and also leave a sticky oily residue causing poor or no operation in the regulator LP CONTAINER The tank or bottle is a D O T approved container to hold fuel in liquid f...

Page 55: ...nk becomes overfilled and is not allowed to bleed off before installation to the RV system it may gain pressure from exposure to direct sunlight and will begin blowing off pressure from the overflow valve This will be detected by the strong odor around the tanks Keep open flames away from this area It is best to find a technician qualified in releasing an overfill from the container If that is not...

Page 56: ... regulator bracket This centers the regulator between the two cylinders as they are secured to the base tray 4 Attach the inverted flare x 11 Type 1 pigtail hose to the regulator inlet and the right hand swivel nut to the cylinder valve I WARNING The pigtail hose must be installed to avoid tension or pulling stress at either end of the hose 46 Talon Owner s Manual I WARNING THIS GAS PIPING SYSTEM ...

Page 57: ...to excess flow valve causing gas freeze up Should you experience a gas freeze up close the main valve and wait 15 minutes before trying again 4 Listen carefully a hissing sound longer than one second may indicate a gas leak Close the valve and search for the leak Regulator The regulator is the heart of your LP gas system with internal moving parts Its function is to reduce the high and varied pres...

Page 58: ...then be flipped over to indicate service on the other bottle The first bottle which was depleted can then be turned off uncoupled and taken to be refilled without disturbing the RV gas supply After refilling it can be removed and again turned to the ON position When the other bottle is depleted the LP gas supply will again be automatically changed back to the first bottle I WARNING All pilot light...

Page 59: ...y in Using LP Gas I DANGER IF YOU SMELL GAS 1 Extinguish any open flames pilot lights and all smoking materials 2 Do not touch electrical switches 3 Shut off the gas supply at the tank valve s or gas supply connection 4 Open doors and other ventilating openings 5 Leave area until odor clears 6 Have the gas system checked and leakage source corrected before using again 7 Make sure everyone is out o...

Page 60: ...tations of propane methane gas detectors This detector will not work without power Examples causing no power are an open circuit breaker a faulty power line connection a blown or missing fuse This detector will only indicate the presence of propane or methane gas at the sensor Explosive gas may be present in other areas This detector may not be heard The alarm loudness is designed to meet or excee...

Page 61: ... re enter the unit until the problem is corrected ALARM MUTE This feature is activated by pressing the TEST MUTE button when the detector is in alarm 1 The red LED will continue to flash and the alarm will beep every thirty seconds until the gas level has dropped to a safe level 2 The LED will flash green until the end of the mute cycle 3 If dangerous gas levels return before the end of the mute c...

Page 62: ...r s specification will VOID THE WARRANTY on the electrical system 120 Volt AC System POWER CORD Your sport utility trailer is equipped with a 30 amp rated power cord pre wired into the breaker box By opening the cable hatch door you can pull the power cord out from the compartment and attach it to a power source The power will enter through the main breaker and is distributed through the circuit b...

Page 63: ...power to the circuit provides this protection When this GFCI receptacle is tripped it has interrupted ground fault current caused by such things as faulty insulation or wet wiring inside some appliance or equipment connected to the circuit The faulty equipment should be repaired before is it used again This special receptacle should be tested monthly while the sport utility trailer is being used T...

Page 64: ...120 volt AC Power As owners desire and purchase more appliances as we have in our home we must remember a sport utility trailer has only 30 amps of incoming power available Conserving and choosing which appliance has priority in consumption needs to be part of planning In addition loose items such as toasters skillets coffee pots etc are often included in traveling cargo Include these in your cons...

Page 65: ...ackages require an in line fuse and holder attached to the battery for protection Maintenance on a battery is required for longer life First all terminals need to be kept clean and free of corrosion Second a battery that is used daily or has the converter in operation will consume water Keep the battery filled as the cells cannot hold a charge when the water is low A deep cycle battery is NOT main...

Page 66: ...ype of isolator although typically more expensive will provide the best overall performance Your dealer can assist you with purchase and installation Exterior Lights All exterior lights are energized by the tow vehicle power such as tail lights clearance lights turn signals brake lights etc When attaching wire leads to a tow vehicle carefully and tightly tape all connections for moisture protectio...

Page 67: ...Lights 921 Exterior Porch Light 912 Power Hood Lights 912 Tail Light 1157 Brass Light 1076 Turn Signal Brake 1157 Clearance Light 194 DC Fuse Panel Layout NOTE Below is a typical wiring layout Your individual sport utility trailer may be different The Systems 57 1 2 3 4 5 6 7 8 9 10 11 12 Bath Pump Monitor Panel Range Hood Refrigerator Furnace Bedroom Lights TV Radio Ceiling Lights Optional Option...

Page 68: ...void skin contact with petroleum fuels Use goggles gloves and aprons and change saturated clothing promptly Wash fuel off skin promptly with soap and water 4 These pumps are designed for use ONLY with gasoline kerosene and diesel fuel Do NOT use this pump for any other fluids It could damage the pump and will void the warranty 5 Leaving the system running without fluids can damage the pump If fuel...

Page 69: ... by removing the nozzle from the holder and pushing the power lever up Fig 4 26 Pull on the master fuel pump disconnect switch located on the exterior of the fuel station Fig 4 27 2 Attach the grounding clip Fig 4 28 to the item or vehicle being fueled I WARNING Make sure the grounding clip is always attached to the item or vehicle receiving fuel The Systems 59 DANGER I NO SMOKING BEFORE DISPENSIN...

Page 70: ...o priming information in the Installation Section of the manufacturer s owner s manual An automatic bypass valve prevents pressure build up when the pump is on with the nozzle closed To avoid pump damage do not run the pump more than 10 minutes with the nozzle closed After running the pump for a maximum of 30 minutes allow it to cool for 30 minutes MOTOR PROTECTOR The motor protector trips automat...

Page 71: ...switch or use phone or radio in the vehicle Do not start the vehicle s engine or electric generator Contact the nearest gas supplier or qualified service technician for repairs If you cannot reach a gas supplier or qualified service technician contact the nearest fire department Do not turn on the gas supply until the gas leak s has been repaired 3 Use only your hand to turn a gas control valve Ne...

Page 72: ...hermostat in Fig 5 2 is used for the furnace with a central air conditioning system This type of furnace will operate by moving the switch to heat position on the system side control The furnace has it s own fan No movement is needed on the fan side Operating Instructions 8 STOP Read the safety information above 9 Set the thermostat to lowest setting 10 Turn off all electric power to the furnace 1...

Page 73: ...s allowing the fumes to fully dissipate to the outside First time use of the furnace may circulate fumes caused by the heating of materials used in the furnace manufacturing process These fumes may cause physical irritation in some persons First time heating of some building materials in the vehicle can also give off fumes that can be fatal to birds or other small animals and may be harmful to hum...

Page 74: ...ulator resulting in high pressure gas escaping causing fire explosion Turn gas OFF AT THE LP TANK when the vehicle is in motion This disables all gas appliances and pilot lights DO NOT store or use gasoline or other flammable vapors and or liquids in the vicinity of this or any other appliance DO NOT use the furnace cabinet area as a storage compartment DO NOT block furnace outlet registers or ret...

Page 75: ...ooking appliance for space heating because of potential danger to occupants of the vehicle and damage to operating components of the range or cooktop A window or air vent should be open slightly while using any cooking appliance Gas flame consumes oxygen which must be replace to assure proper combustion I WARNING Atwood and Wedgewood gas operated cooking appliances are for use with LP gas only and...

Page 76: ...er should extinguish after initially lighting or due to accidental blow out turn all burner knobs clockwise to OFF and WAIT FIVE 5 MINUTES before again attempting to light the burner DO NOT touch top burners burner grates or other areas near top burners during and after use Do not let clothing or other flammable materials to contact top burners or areas near top burners until they have had suffici...

Page 77: ...ON or LITE Do not attempt to light more than one burner at a time b Turn the SPARK knob clockwise one click If the burner fails to light continue turning the SPARK know clockwise until the burner lights c To extinguish the top burner flame turn the appropriate burner know clockwise to OFF LIGHTING TOP BURNERS WITH ELECTRONIC IGNITION a Turn the appropriate burner knob counter clockwise to ON or LI...

Page 78: ...en or oven door or the wire rack inside or any utensils inside the oven during and after use until these areas have had sufficient time to cool You could be burned or injured During and after use do not let clothing or other flammable materials contact these areas until they have had sufficient time to cool Do not cover the ventilation holes in the oven broiler shelf shelf above oven burner The ai...

Page 79: ... Oven Pilot above b With the oven control knob set to PILOT ON push in and rotate the knob counter clockwise to the desired temperature setting or to BROIL The oven will pre heat in approximately 10 minutes For best results always pre heat the oven before use c The oven is equipped with a safety ignition system that requires a minimum of 30 seconds to operate after turning the oven control ON This...

Page 80: ...pply fail to shut off shut off the manual gas valve to the appliance before shutting off the electrical supply I Do not alter the operation of your water heater nor change the design construction of your water heater Accessories are being marketed by RV products which we do not recommend For your safety only factory authorized parts are to be used on your water heater I Periodically inspect the ve...

Page 81: ...ater temperature of 130 F 54 C Water temperatures over 130 F 54 C can cause severe burns instantly or death from scalds therefore be careful when using hot water Children disabled and elderly are at highest risk of being scalded Always feel water before bathing or showering Operating Instructions This appliance does not have a pilot It is equipped with an ignition device which automatically lights...

Page 82: ...on ECO is tripped Operating Instructions For Units With Electric Element Electric water heaters are designed to operate with a minimum amount of service problems however proper operation and care is essential By far the most common trouble with electric water heaters results from energizing the water heater before it is filled with water Even brief operation of the electric element without water i...

Page 83: ...and during the water heating cycle the pressure build up in the water system will reach 150 pounds When this pressure is reached the pressure relief valve will open and water will drip from the valve This dripping will continue until the pressure is reduced to below 150 pounds and the valve closes This condition is normal and does not indicate a defective relief valve I WARNING Do not place a valv...

Page 84: ...ay elect to install an expansion or accumulator tank in the cold water line between the tank and the check valve to relieve the pressure caused by thermal expansion Contact your local dealer for assistance THERMOSTAT AND MANUAL RESET Models SW6D SW6DE SW6DM SW6DEM These water heaters are equipped with a high temperature limit as a cut off device Temperature above 180 F will cause the manual reset ...

Page 85: ...lets connections or the refrigerator components Many liquids are electrically conductive and can cause a shock hazard electrical shorts and in some cases fire The refrigerator cooling system is under pressure Do not try to repair or to recharge a defective cooling system The cooling system contains sodium chromate The breathing of certain chromium compounds can cause cancer The cooling system cont...

Page 86: ... thermostat is at the COLDEST position CRISPER The crisper is located at the bottom of the fresh food compartment and supply a storage area to preserve fruit and vegetable freshness Make sure that you always push the crispers fully in NOTE Do not wash the crispers in a dishwasher The crispers are not dishwasher safe DOOR BINS You may put the door bins of the freezer and fresh food compartment in a...

Page 87: ...l the cover 6 Connect the DC power supply wires to the power board at the rear of the refrigerator BACKUP OPERATING SYSTEM This refrigerator has a backup operating system The backup operating system allows the refrigerator to continue to cool if the temperature sensor of the refrigerator should fail If this failure occurs The refrigerator automatically changes to the backup operating system The ON...

Page 88: ...e adjustment that you select does not change if the mode of operation of the refrigerator changes Push the temperature switch to the desired temperature setting The number 5 is the coldest temperature setting Refer to the Display Codes section of manufacturer s owner s manual AUTOMATIC MODE OPERATION When you select AUTO mode the refrigerator controls automatically select the most efficient energy...

Page 89: ...itial start up of the refrigerator ignition of the propane gas may not occur within 30 seconds If ignition of the propane gas does not occur within 30 seconds The gas safety valve of the refrigerator closes The refrigerator stops operation Refer to the Fault Codes section of the manufacturer s owner s manual The fault code remains until you push the selector switch to the OFF position and then bac...

Page 90: ...s have risen above 75 F reset the thermostat switch to the desired setting NOTE Should icing up occur it is necessary to let the cooling evaporator coil defrost before normal cooling operation is resumed During this time operate the unit in the HIGH FAN position with the system at maximum air flow When increased or full air flow is observed the cooling coil should be clear of ice SHORT CYCLING Whe...

Page 91: ...e pump is not in use The switch in the lower left corner is for direct spark ignition D S I water heater operation if the D S I option is built into your sport utility trailer Fuses for the monitor panel operation are in 12 volt distribution center fuse block GENERATOR Before operating the generator set read the manufacturer s owner s manual and become familiar with it and the equipment Safe and e...

Page 92: ...arts Jewelry can short out electrical contacts and cause shock or burning If adjustment must be made while the unit is running use extreme caution around hot manifolds moving parts etc General Safety Precautions Wear safety glasses and protective clothing when servicing batteries DO NOT SMOKE while servicing batteries Lead acid batteries emit a highly explosive hydrogen gas that can be ignited by ...

Page 93: ...its Do not use gasoline or gasoline additives deicers containing methanol because methanol can be corrosive to fuel system components I CAUTION DO not use gasoline or gasoline additives containing methanol because methanol can be corrosive to fuel system components Avoid using highly leaded gasolines and lead additives because of the extra engine maintenance that will be required Genset Control Pa...

Page 94: ...oning include Dizziness Throbbing in Temples Nausea Muscular Twitching Headache Vomiting Weakness and Sleepiness Inability to Think Coherently IF YOU OR ANYONE ELSE EXPERIENCE ANY OF THESE SYMPTOMS GET OUT INTO THE FRESH AIR IMMEDIATELY If symptoms persist seek medical attention Shut down the genset and do not operate it until it has been inspected and repaired Never sleep in the vehicle with the ...

Page 95: ...pment 2 Check for fuel and exhaust leaks Stop the genset immediately if there is a fuel or exhaust leak and have it repaired before continuing operation 3 See Troubleshooting if the engine does not crank STOPPING 1 Turn off the air conditioner and other large electrical loads and let the genset run two minutes before stopping it This allows the engine to cool down reducing the incidence of backfir...

Page 96: ...ve sea level See Table 3 for the results of calculations for a typical genset Therefore at higher altitudes consider operating fewer appliances at the same time Electrical equipment and tools must be properly grounded and in good working condition I WARNING Electrical shock can cause severe personal injury or death Read and follow the equipment and tool manufacturer s instructions and warnings TYP...

Page 97: ...enset will continue to run after a circuit breaker trips If a circuit breaker trips disconnect or turn off as many appliances as possible and reset the circuit breaker typically push the circuit breaker to the OFF to reset it and and then to ON to reconnect the circuit If the circuit breaker trips right away either the vehicle electrical distribution system has a sort or the circuit breaker is fau...

Page 98: ...s only Look at road maps travel atlases and road signs for altitude See Powering Equipment for information on how altitude affects the maximum power output of the genset I CAUTION Operating the genset at low altitude with a high altitude setting can cause power loss overheating and engine damage Always reset the altitude adjust knob when returning to lower altitudes DUSTY CONDITIONS Pay particular...

Page 99: ...c match light the grill using the following procedures Light the electric match Insert it into the middle slot on the bottom of the BBQ Grill On the grill control knob Fig 5 12 depress and turn the knob to the desired temperature The grill should light at this point 6 If the grill does not light turn the gas off wait five minutes and repeat the above steps 7 Use the temperature control knob to adj...

Page 100: ...y local regulations Please check with the local agency before using this device outside of the U S A Your transceiver will achieve maximum operating range when communicating with another transceiver in a flat open area with no trees or buildings obstructing it s signal Range can be up to two 2 miles under such conditions Obstacles such as buildings trees or hills may tend to reduce the transceiver...

Page 101: ...eak loudly 5 To receive release the Push to Talk button Battery Installation Your radio comes with four nickel cadmium cells Remove the cover by releasing the clasp at the bottom of the compartment Observe the polarity symbols insid eth ebattery tray when installing new batteries Do not install different types of batteries standard alkaline or different brand rechageable I CAUTION Incorrect batter...

Page 102: ...solid or granulated cleaners as they will mar the natural finish DO NOT USE Armor All or other oil solvent base cleaners as they will leave a slick surface A good thorough cleaning with some elbow grease and the suggestions above should keep your roof looking good and remove most stains For more stubborn stains you should contact your authorized dealer If you keep your Royal Tuff Ply TPO roof clea...

Page 103: ...of Rust Oleum Rusty Metal Primer and Rust Oleum gloss black paint Simply follow the directions on each can To prevent rust or corrosion you may wish to purchase a commercially available rust treatment application such as Ziebart etc DOORS EXTRUSIONS WINDOWS VENTS These components have putty tape between the component and the wall surface Portions of these items may have a cap seal added as a secon...

Page 104: ...ats if necessary All dinette and bed mat covers are treated with stain protector Vacuum the cover with a brush attachment periodically to remove dirt BEDSPREADS Dry clean only WINDOW TREATMENTS The window treatments of your recreation vehicle may include mini blinds pleated shades and or drapes Refer to the following guidelines for cleaning Window Treatment Light Cleaning Extensive Cleaning Mini B...

Page 105: ...terial DO NOT use abrasive type cleaners as they may scratch surfaces Use a mild detergent soap and warm water to clean the tub surface These cleaning instructions are similar to those recommended for fiberglass tubs and walls For any type of repair work see your authorized Jayco dealer CARPETING If your sport utility trailer contains carpeting vacuum frequently Professional steam cleaning for tou...

Page 106: ...e and around the edges of the gear housing Rotate the gear housing until the lubricant coats the bearing surface and the antenna rotates freely Lubricating the Rubber Quad Ring Fig 7 3 Lubricate the rubber quad ring located on the elevating shaft below the worm gear with silicone spray at least twice per year to prevent the quad ring from becoming brittle resulting in leaks in the elevating shaft ...

Page 107: ... unhooked to avoid draining the battery LP GAS BOTTLES 1 The LP gas bottle or tank must be painted with a light color such as white or silver plate to reflect heat and light 2 Rust scratches and or dents can affect the safety of the bottle or tank The D O T requires that a visual inspection is made prior to each filling 3 Any container that has been exposed to fire leaks or seems damaged should no...

Page 108: ... the tank Refer to instructions for proper use on the stabilizer bottle FURNACE Preventive maintenance and safety checks should be performed by a qualified technician once a year or more depending on the use of the furnace Failure to properly maintain the furnace may void the furnace warranty and can result in unsafe furnace operation Preventive maintenance is NOT covered under the warranty Power ...

Page 109: ...tor authorized parts are to be used on your furnace 2 Periodically inspect the vent for obstructions or presence of soot Soot is formed whenever combustion is incomplete This is your visual warning that the furnace is operating in an unsafe manner If soot is present immediately shut furnace down and contact your dealer or a qualified service person 3 Periodically observe the main burner flame to a...

Page 110: ...o do so could cause improper furnace operation 14 Do not install air boosters in the ducting system Such devices will cause the furnace to cycle on limit and to have erratic sail switch operation 15 Clothing or other flammable material should not be placed on or near the appliance 16 Always follow the Operating Instructions Do not deviate from the step by step procedures 17 Do not use this applian...

Page 111: ...rost from humidity which is always present in the air The humidity inside the refrigerator increases With higher outside temperature and humidity With the storage of non sealed fresh foods or warm foods With the amount of time that the door s are open With any air leakage into the refrigerator Although the refrigerator is not frost free it is made to limit frost on the cooling fins At regular inte...

Page 112: ...f you do not feel a slight drag on the paper the door does not seal correctly Have your dealer or an authorized Service Center correct the seal of the door Refrigerator Maintenance Checklist Read and understand the following maintenance sections NOTE Norcold is not responsible for installation adjustment alteration service or maintenance performed by anyone other than a qualified RV dealer or a No...

Page 113: ...ic and unstable shape contact your dealer or Norcold authorized service center Make sure the flame does not touch the inside of the flue tube If the flame touches the inside of the flue tube contact your dealer or Norcold authorized service center Close the burner box door Refrigerator Fuse Replacement The electrical circuits of this refrigerator have fuses to protect them from an overload If a fu...

Page 114: ...ovide a basis for supporting warranty claims Maintenance replacement or repair of emission control devices and systems may be performed by any engine repair establishment or individual However warranty work must be completed by an authorized Onan dealer or distributor RANGE AND OVEN I WARNING Make sure all controls are OFF and the range or cooktop is cool before cleaning Make sure that all cooktop...

Page 115: ...damage or break the electrode If this occurs the burner will not light The owner s cooking habits and cleanliness will affect the operation of the range or cooktop Proper installation and care will help keep your range or cooktop looking and operating like new Most cleaning can be performed using normal household items RANGE SLIDE IN COOKTOP 1 To remove the range top a Remove the hold down clip by...

Page 116: ...clean Range and Oven Storage Dry all surfaces and burner box then spray surfaces with an oil base substance to preserve the surface from rusting during long term storage Wipe off oil coating before reuse WATER HEATER Maintenance of Water Heater I WARNING If the user of the appliance fails to maintain it in the condition in which it was shipped from the factory or if the appliance is not used solel...

Page 117: ...or before turning on electrical power Winterizing the Water Heater If your water heater plumbing system is equipped with a bypass kit use it to close off the water heater drain the water heater completely and leave the water heater closed off out of the system in the bypass position particularly if you are introducing antifreeze into the plumbing system Antifreeze can be very corrosive to the anod...

Page 118: ...hat spare filters be carried with the RV at all times to replace worn torn or deteriorated filters LP GAS ALARM To keep your alarm in good working order you must Test the alarm weekly See Chapter 4 for Testing Procedures Check the indicator light on the front of the unit regularly Make sure it is green in color Vacuum the dust off of the alarm cover weekly more frequently in dusty locations using ...

Page 119: ...ATION VEHICLES Test Smoke Alarm operation after vehicle has been in storage before each trip and at least once per week during use Battery Replacement Smoke Alarm Battery powered units will not operate and can not be mounted when the battery compartment is empty Ensure that FRESH 9 volt batter is installed Always install a Gold Peak 1604P or any Alkaline battery Always test after a new battery is ...

Page 120: ...nst mildew Even on mildew resistant fabric mildew can grow on accumulated dirt or foreign materials which remain on the top or bottom surface and eventually will damage or stain the fabric Hose your canopy down occasionally every month with a garden hose We recommend doing this on a hot sunny day Make sure the canopy is completely dry when storing Do not wash it with a harsh or strong solution or ...

Page 121: ... in contact with the surface of the RV step itself Carefully clean the entire RV step after lubricating the mechanism SLIDEOUT Your Power Gear slideout system has been designed to require very little maintenance To ensure a long life of your slideout system read and follow these simple instructions I CAUTION Do not work on your system unless the battery is disconnected 1 When the slideout is exten...

Page 122: ...ttom of the sport utility trailer 2 Insert the crank handle into the hole located in the center of the rear bumper Turn the crank handle to lift the tire into the travel position Two crisp breaks must be heard and felt to insure proper seating of the tire for travel Fig 7 11 illustrates the travel position of the spare tire The tire will be in contact with the brackets I WARNING DO NOT exceed the ...

Page 123: ...te During the break in period first 500 miles 800 kilometers your hubs may feel extra warm due to brake shoes setting in with the brake drum Exposure to any water or condensation will cause the bearings to rust and be damaged Never let the bearings run dry Never overpack the wheel bearding especially in the middle of the hub It will trap heat and possibly disperse grease from the seals or dust cap...

Page 124: ... of selling price After the initial break in period you should adjust the brakes after each 3 000 miles 4 800 kilometers or at the beginning of each season s camping trips It is very important to keep brakes adjusted Poorly adjusted brakes will not function correctly Under adjustment can cause an adjuster wheel to fall out Brake Linings Refer to the manufacturer s owner s manual for instructions o...

Page 125: ...ear by a qualified dealer DO NOT smoke while changing bottles or any lines DO NOT allow connections to be loose Sealants All sealants used in construction can deteriorate from U V exposure air polution freezing temperatures and other exposure to weather elements Tape sealants used around doors windows and extrusions are subject to dry out conditions by sunlight and will allow water seepage when th...

Page 126: ...eterioration in the seal scrape off any cracked or loose sealant and then reseal the area Not resealing once per year Exterior Lights Inspect all exterior lights to make sure they do not have moisture trapped inside The weep holes at the bottom of the lights must be kept open to allow moisture to escape fromt he light fixture INSPECTION POINTS FOR SEALING Figure 7 9 116 Talon Owner s Manual 1 Mold...

Page 127: ... Make sure the tires are cold when checking the tire pressure 0 Check running lights 0 Inspect safety chains for signs of wear 0 Test brakes 0 Flush out water heater tank 0 Inspect the fuel station option external pump wiring AFTER EVERY TIRE CHANGE 0 Tighten wheel nuts to specified torque values at 10 25 and 50 miles 16 40 and 80 kilometers to assure that they are correctly seated after the tire ...

Page 128: ... drains with approved drain cleaners 0 Check pipe connections for tightness Tighten if necessary 0 Lubricate all moving parts on the entrance steps 0 Lubricate entrance and baggage door locks 0 Clean and lubricate stabilizer jacks 0 Inspect wheels for cracks dents or distortion 0 Inspect and reseal as necessary all sealant and putty tape Refer to information earlier in this chapter 0 Have suspensi...

Page 129: ...tential for leakage that might otherwise go unnoticed until it is too late 0 Inspect and reseal as necessary all sealant and putty tape Refer to information earlier in this chapter 0 Turn off 12 volt 120 volt LP gas to the refrigerator defrost and clean Use crumpled newspaper or open boxes of baking soda in the refrigerator to eliminate odors during storage 0 Remove all perishable items from the i...

Page 130: ...Chapter 8 WARRANTIES TOWABLE TRANSFERABLE LIMITED WARRANTY 120 Talon Owner s Manual SAM PLE ...

Page 131: ...Warranties 121 SAM PLE ...

Page 132: ... transferable one time only from the original owner to a subsequent owner This form as shown here and on the next page must be completed by the dealership The form should be sent with the 100 00 to Jayco Attention After Market Services 122 Talon Owner s Manual SAM PLE ...

Page 133: ...Warranties 123 SAM PLE ...

Page 134: ...NOTES 124 Talon Owner s Manual ...

Page 135: ...NOTES Warranties 125 ...

Page 136: ...NOTES 126 Talon Owner s Manual ...

Page 137: ...ORMATION YEAR MODEL LENGTH SERIAL NUMBER NEW OWNER INFORMATION NAME ADDRESS CITY STATE PROVINCE ZIP PREVIOUS OWNER INFORMATION PURCHASE DATE C H A N G E O F O W N E R S H I P NAME ADDRESS CITY STATE PROVINCE ZIP PURCHASE DATE SUBSEQUENT OWNER This card is to be used for the notification of transfer of ownership only If you have submitted the paperwork to transfer warranty please do not use this ca...

Page 138: ...NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 21 MIDDLEBURY IN POSTAGE WILL BE PAID BY THE ADDRESSEE Jayco Inc P O Box 460 Middlebury IN 46540 9904 ...

Page 139: ...NOTES ...

Page 140: ...ovide customer service for you We honestly feel that Jayco dealers are on the whole the best in the business And with nearly 300 of them in the U S and Canada you should never be too far from help if you ever need it In the months and years to come we hope you will become a close member of the Jayco family One way to enjoy your Jayco even more is through our owner s club The Jafari International T...

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Jayco 2004 Talon ZX, Owner'S Manual

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