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INSTRUCTION MANUAL

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11244-X

SM081175-V.1.0

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Summary of Contents for 11244-X

Page 1: ...INSTRUCTION MANUAL We have the right to improve and update the machine The picture and the content are just for your reference 11244 X SM081175 V 1 0 ...

Page 2: ... base metal even the base metal is sheet metal 2 2 Matters need attention 1 Input power is AC110 AC220 AC380 15A 2 Turn off the switch when not use the machine 3 Make sure turn off the switch when connect or remove the cables of the machine 4 The machine maintenance and repair must turn off the switch after 5 minutes 5 The stud clamp is inside the stud welding torch The inside diameter of stud cla...

Page 3: ... and common welding they must damage the base metal But the stub welding does not damage the base metal 2 3 2 Spot welding Diagram 2 This is special spot welding function It does not heat affect the back of work piece The back of the work piece is good appearance 2 4 Stud welding visual test Please refer to the picture as follow and assessment the stud welding results If the stud welding results a...

Page 4: ...0 Stud screw extends too long or too short from the stud clamp 11 Base metal distortion or move when welding 12 Method for connect the earth cable Cable must connect the base metal directly and must connect more than two earth cables The earth cable must connect on the diagonal position of the base metal refer to the diagram as follow correct connection incorrect connection 2 6 Welding mode torch ...

Page 5: ...carbon electrode heating function please mount carbon electrode on the torch The cable connection please refer to above the diagram 1 For stud welding torch without earth cable AC 110V 230V 15A Please confirm the input voltage before connect to power supply INPUT CABLE CONNECT TO THE BACK OF THE MACHINE EARTH CABLES TWO CABLES STUD WELDING TORCH CABLE CONTROL CABLE STUD WELDING TORCH WORK PIECE St...

Page 6: ...BLE STUD WELDING TORCH CABLE CONTROL CABLE STUD WELDING TORCH WORK PIECE Stud torch with earth cable Only use one earth cable EARTH CABLES ONE OR TWO CABLES SPOT WELDING TORCH CABLE CONTROL CABLE SPOT WELDING TORCH WORK PIECE Spot welding torch Use one earth cable or two earth cable ...

Page 7: ...the work piece whatever welding point or earth connection point 2 The earth cable need to good contact and close to the welding point Use two earth clamp when aluminum stud welding The welding point should be between the two earth clamp and keep equi distance It can avoid to arc deflection and improve the success rate of the welding 3 Polish and clean the washer and electrode 4 When use quick pull...

Page 8: ...he system recommended setting Till to press save the machine will save customer setting and cover the recommended setting Keep to press the two buttons for 2 second the welding setting will be recover factory defaults G Socket for work clamp H Control socket for torch I Socket for torch J Power switch K Input power cable Confirm the power voltage before use L Ground connector for the machine case ...

Page 9: ...ing heat will increase torch pressure will reduce 3 Turn light the Spring adjustment stud welding heat will reduce torch pressure will increase 4 When torch pressure is not enough please remove back cover and spring adjustment then replace the pressure spring 2 8 3 Stud screw clamp Stud screw clamp is the part for keep the stud screw carry welding current So make sure the diameter of the clamp in ...

Page 10: ...ke sure the diameter of the clamp is correct and the length of the gag lever post is correct Install the screw clamp and gag lever post in the torch 5 Make sure all the cables connect to the machine and workpiece Connect input cable and turn on 2 9 2 operate stud welding 1 Insert the stud screw to screw clamp Note Make sure the stud screw insert to the end of the screw clamp and contact the gag le...

Page 11: ...nsion outside thread thread diameter total length internal thread screw diameter total length thread diameter 3 Normal AL stud The embossment is in the center of stud s end face The top face of embossment is smooth The size and height of the embossments are good consistency The end face of stud is smooth Defective AL stud The embossment is not in the center of stud s end face The top face of embos...

Page 12: ...sers must therefore implement all precautions required by law PACEMAKERS The magnetic fields created by high currents may affect the operation of pacemakers Wearers of vital electronic equipment pacemakers should consult their physician before beginning any arc welding cutting gouging or spot welding operations EXPLOSIONS Do not weld in the vicinity of containers under pressure or in the presence ...

Page 13: ... If the fuse is broken it means the machine is abnormal and over current please contact to the after service No power 1 Check the source power 2 Check the input cable 3 Check the main switch 4 Please contact to the manufacturer No weld 1 Check the output cable for torch earth 2 Check the connection for torch earth 3 Check power fuse 4 check transformer maybe over heat 5 Please contact to the manuf...

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