Jasic RAZORCUT 40PCI Operating Manual Download Page 5

Welding and cutting equipment can be dangerous to both the operator and people in or near the 

surrounding working area if the equipment is not correctly operated. Equipment must only be used 

under the strict and comprehensive observance of all relevant safety regulations.
Read and understand this instruction manual carefully before the installation and operation of this equipment.

WARNING: USE COMPRESSED AIR ONLY WITH THIS MACHINE

Machine Operating Safety    

• Do not switch the function modes while the machine is operating. Switching of the function modes during

welding can damage the machine. Damage caused in this manner will not be covered under warranty.

• Disconnect the electrode-holder cable from the machine before switching on the machine, to avoid arcing

should the electrode be in contact with the workpiece.

• Operators should be trained and or qualified.

Arc rays: harmful to people’s eyes and skin.

 Arc rays from the welding/cutting process produce intense visible 

and invisible ultraviolet and infrared rays that can burn eyes and skin.
• Always wear a welding helmet with the correct shade of filter lens and suitable protective clothing, including

welding gloves while the welding/cutting operation is performed.

• Measures should be taken to protect people in or near the surrounding working area. Use protective screens or

barriers to protect others from flash, glare and sparks; warn others not to watch the arc.

Fumes and gases are dangerous. 

Smoke and gas generated while welding or cutting can be harmful to people’s 

health. Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.
• Do not breathe the smoke and gas generated while welding or cutting, keep your head out of the fumes.
• Keep the working area well ventilated, use fume extraction or ventilation to remove welding/cutting fumes and

gases.

• In confined or heavy fume environments always wear an approved air-supplied respirator.
• Welding/cutting fumes and gases can displace air and lower the oxygen level, causing injury or death. Be sure

the breathing air is safe.

• Do not weld/cut in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can

react with vapours to form highly toxic and irritating gases.

• Materials such as galvanised, lead, or cadmium plated steel, containing elements that can give off toxic fumes

when welded/cut. Do not weld/cut these materials unless the area is very well ventilated, and or wearing an

air-supplied respirator.

Electric shock: It can kill. 

Touching live electrical parts can cause fatal shocks or severe burns. The electrode 

and work circuit is electrically live whenever the output is on. The input power circuit and internal machine circuits 

are also live when power is on. In MIG/MAG welding, the wire, drive rollers, wire feed housing, and all metal 

parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is 

dangerous.

Connect the primary input cable, according to North American Standards.

Avoid all contact with live electrical parts of the welding/cutting circuit, electrodes and wires with bare hands.

The operator must wear dry welding gloves while he/she performs the welding/cutting task.

The operator should keep the workpiece insulated from himself/herself.

Keep cords dry, free of oil and grease, and protected from hot metal and sparks.

Frequently inspect input power cable for wear and tear, replace the cable immediately if damaged, bare

wiring is dangerous and can kill.

Do not use damaged, undersized, or badly joined cables.

Do not drape cables over your body.

SAFETY

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Summary of Contents for RAZORCUT 40PCI

Page 1: ...OPERATING MANUAL RAZORCUT 4OPCI 40 AMP PLASMA CUTTER WITH INTERNAL AIR COMPRESSOR SKU RC40PCi...

Page 2: ...2...

Page 3: ...MACHINE LAYOUT WHAT S IN THE BOX GENERAL OPERATING TIPS SETUP FOR INTERNAL AIR PLASMA CUTTING SETUP FOR EXTERNAL AIR PLASMA CUTTING PLASMA CUTTING TECHNOLOGY PLASMA CUTTING TIPS TECHNIQUES TORCH BREA...

Page 4: ...oven history of welding knowledge and expertise giving vital input towards ensuring that our machines deliver control and performance to the utmost professional level We employ an expert team of profe...

Page 5: ...keep your head out of the fumes Keep the working area well ventilated use fume extraction or ventilation to remove welding cutting fumes and gases In confined or heavy fume environments always wear a...

Page 6: ...can explode Because gas cylinders usually are part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical...

Page 7: ...perature inside the equipment The machine will be ready for use again when the internal temperature reaches a safe level iii Over Voltage Supply Regarding the power supply voltage range of the machine...

Page 8: ...EL CUT THICKNESS 10mm 3 8 16mm 5 8 MILD STEEL SEVERANCE THICKNESS 12mm 1 2 20mm 13 16 ALUMINIUM CUT THICKNESS 6mm 1 4 10mm 3 8 ALUMINIUM SEVERANCE THICKNESS 8mm 5 16 12mm 1 2 STAINLESS STEEL CUT THICK...

Page 9: ...LED 7 Torch Error LED 8 Cutting Power LED 9 Plasma Torch Connection 10 Earth Clamp Connection 10 25 Dinse 11 CNC Port 14 Pin Rear Panel Layout 11 Air Pressure Regulator Knob 12 Air Pressure Regulator...

Page 10: ...rror LED Lights up when an issue with the torch system or air supply detected and cutting output is disabled as a result Flashing light means that the torch shield cap is not installed Continuous ligh...

Page 11: ...200 AMP Earth Clamp Plug Fitted 19 5Ft J45XC Plasma Torch Air Regulator Operating Manual Includes 1 x J45XC 6 Torch Complete WHAT S IN THE BOX 10 Operating Manual 40AMP PLASMA CUTTER WITH INTERNAL AIR...

Page 12: ...eferably sit the machine some angles above the floor level the maximum angle does not exceed 15 Protect the machine against heavy rain AND against direct sunshine The content of dust acid corrosive ga...

Page 13: ...nut once connected to ensure a secure connection Connect the earth clamp to the positive dinse connection twist to lock in place Connect the plug into the socket then switch the machine ON Select INT...

Page 14: ...that air is feeding correctly 6 Connect the earth clamp to the work piece 7 Select desired cutting mode by pressing the Cut Mode Mode button until the desired cutting mode up 8 Set the current to tur...

Page 15: ...venly in the direction you wish to cut 11 To finish the cutting release the torch switch The air flow will continue for 30 seconds to cool the torch head Do not disconnect air until this cooling perio...

Page 16: ...a secure connection Connect the earth clamp to the positive dinse connection twist to lock in place Connect the plug into a 230v Power socket then switch the machine ON Select EXTERNAL air supply WARN...

Page 17: ...Mode Mode button until the Test Air icon lights up Lift the Air Pressure Regulator Knob then turn the knob until you reach an ideal reading of 0 5MPa 75psi Push the Air Pressure Regulator Knob downwar...

Page 18: ...he current to turning the Current Control Knob Select desired cutting mode by pressing the Cut Mode button until the desired cutting mode up Place and hold the torch vertical at the edge of the plate...

Page 19: ...NOTES FOR USING THE MACHINE FOR CNC CUTTING RAZORCUT Your RAZORCUT 40PCi is fitted with a CNC Port with 12 female pins Your machine is supplied with a male 12 pin connector Please consult your CNC Mac...

Page 20: ...insert of a tough high conductive material such as hafnium and cerium This insert erodes with use also the tip orifice will erode with use Quality of the air used is paramount to longer life of electr...

Page 21: ...d piece you keep Torch tip height position The distance and position of the plasma torch cutting tip affect the quality of the cut and the extent of the bevel of the cut The easiest way to reduce beve...

Page 22: ...n and hydrogen which alters the regular chemical content of the air in the torch These elements will then dramatically change the plasma arc which causes the torch consumable parts to wear very quickl...

Page 23: ...thAveS Kent WA98032 Ph 253 859 6277 Fax 253 859 6286 sales razorweld com PLASMA Technical Data Current 45Amps DutyCycle 60 40Amps Airpressure 65 75psi 4 5 5 0bar Flow Ignition 3 55cfm 100l m NonH F 8...

Page 24: ...17 6 6670 002 centrol socket 18 6 1520 001 A socket 19 7 3060 0705 fixing plate for front control pcb 20 6 4580 001 knob 21 6 2320 201 Switch 22 6 2320 001 Switch MACHINE SPARES 23 3 P628 4026 E Digit...

Page 25: ...ied technician repair 5 Difficult Starting Worn torch parts consumables shut off input power Remove and inspect torch shield cup tip and electrode Replace electrode or tip if worn replace shield cup i...

Page 26: ...NOTES 25...

Page 27: ...NOTES 26...

Page 28: ...NOTES 27...

Page 29: ...JASIC TECHNOLOGIES AMERICA INC 25503 74th Ave S Kent WA 98032 Ph 1 253 859 6277 Fax 1 253 859 6286 www razorweld com sales razorweld com A JASIC GROUP COMPANY...

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