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18

Jasic.co.uk

Issue 4

-

May 2021

Wilkinson Star Limited

Shield Drive

Wardley

Industrial Estate

Worsley

Manchester

United Kingdom

M28 2WD

Telephone: 0044 (0)161 728 7900

Email: [email protected]

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Summary of Contents for PT100

Page 1: ...Wilkinson Star Technical Jasic Cut 81 PT100 Plasma Hand Torch Manual ...

Page 2: ...othing Also take the necessary steps to protect any persons within the cutting area Index Page Number Jasic Cut 81 with PT100 Plasma Torch Overview 3 PT100 Consumable Breakdowns 4 PT100 Torch Information 7 Machine torch option 8 Safety Information 9 General Plasma Cutting Information 10 Stand off Cutting 11 Drag Cutting 12 Piercing 13 Bevelling 13 Gouging 14 Tips and Techniques 15 Plasma Machine G...

Page 3: ...kinson Star Technical PT100 6m Pt No 09721 LG Torch Specifications PT 100 12m Pt No 09726 LG Duty Cycle 100 Amps at 60 Gas Air Pressure Cutting 70 80 PSI 4 6 5 0 bar Gas Air Flow 420 SCFH 200 lpm Pilot Arc Ignition NON HF Jasic Plasma Cut 81 Circle Cutting Guide Kit part number 51864 ...

Page 4: ...tting 1 1mm 50 60A Back Striking 10 7 51246 12 Tip Cutting 1 2mm 60 70A Back Striking 10 8 51248 14 Tip Cutting 1 4mm 80 90A Back Striking 10 9 60500 Retaining Cap 30 70A 1 10 60501 Retaining Cap 80A 1 11 60444 Double Pointed Spacer use with items 7 8 only 1 12 51276 10 Contact Tip 1 0mm 40 50A 10 12 51276 11 Contact Tip 1 1mm 50 60A 10 12 51276 12 Contact Tip 1 2mm 60 70A 10 13 51276 14 Contact T...

Page 5: ...Back Striking 5 4 60025 Gas Distributor Swirl Ring 30 70A 1 5 60026 Gas Distributor Swirl Ring 80A 1 6 51245 09 Contact Cutting Tip 0 9 30 40A Back Striking 10 7 51246 10 Tip Cutting 1 0mm 40 50A Back Striking 10 7 51246 11 Tip Cutting 1 1mm 50 60A Back Striking 10 7 51246 12 Tip Cutting 1 2mm 60 70A Back Striking 10 8 51248 14 Tip Cutting 1 4mm 80 90A Back Striking 10 9 60500 Retaining Cap 30 70A...

Page 6: ...ube 1 1c 60368 Wrench for Electrode 1 2 09705 Handle c w Switch 1 3 52556 Electrode Back Striking 5 4 60025 Gas Distributor Swirl Ring 30 70A 1 5 60026 Gas Distributor Swirl Ring 80A 1 12 51276 10 Contact Tip 1 0mm 40 50A 10 12 51276 11 Contact Tip 1 1mm 50 60A 10 12 51276 12 Contact Tip 1 2mm 60 70A 10 13 51276 14 Contact Tip 1 4mm 80A 10 15 60502 Shield Cup Body 1 16 60504 Shield Cap 40 70A 1 17...

Page 7: ... DC at the torch head The torch head encompasses a full set of consumables as shown right these consumables are made up of a cooling tube torch electrode swirl ring for gas distribution cutting tip retaining cap and if required a stand off device to ensure the same distance between tip and material being cut Fitting the PT100 plasma torch On the Jasic Cut 81 plasma machine the below torch fitting ...

Page 8: ...1 03710 Torch Head 1 1a 03700 60 Torch Head O Ring 10 2 07218 Positioning Tube 1 3 220857 Swirl Ring 45 85A Max Life 1 5 52677 Electrode 45 105A 5 6 220930 Cutting Tip 45A Precision Cut 10 7 220941 Cutting Tip 45A 10 8 220819 Cutting Tip 65A 10 9 220816 Cutting Tip 85A 10 11 60309TA Shield Cup Body 45 85A 1 13 51929 Shield Cap 45A Precision Cut 1 14 220817 Machine Shield 45 85A 1 16 07219 Position...

Page 9: ...losing the curtain to the welding bay or erecting screens Start the fume extraction unit before beginning cutting operation Ensure machine is used in a well ventilated area if not used in a welding bay OPERATIONAL SAFETY CHECKS Ensure machine is correctly set up for current and airflow Ensure work return earth cables make firm contact to provide a good electrical connection ENDING OPERATIONS AND C...

Page 10: ...ting the air flow The cutting torch may be burned if the air flow is too low Keep the cutting cable away from sharp edges When the workpiece is nearly cut off slow down the cutting speed and release the torch trigger to stop cutting Check the torch consumables frequently to prolong the life Always ensure the correct consumables are fitted in the torch Incorrect items may cause damage to the torch ...

Page 11: ...wing the tip across the workpiece You should always start with the torch placed at farthest point from you and then cut by pulling the torch towards you Make sure to keep the torch upright to the material being cut throughout the cutting process As you are cutting ensure you maintain a smooth and consistent travel speed to make a clean and precise cut There are 3 main reasons why plasma machine op...

Page 12: ...d above When cutting at above 40amps touching the tip to the work material will adversely affect your cut quality and consumable life When you start to drag cut you would place the tip cap of the torch on the workpiece and begin dragging moving the torch across the workpiece You should always start with the torch placed at the farthest point from you and then cut by pulling the torch towards you w...

Page 13: ...ould be held at a 90 perpendicular angle approximately 12mm or more above the workpiece Begin by establishing the pilot arc and slowly move the torch towards the workpiece until the cutting arc transfers Once the transfer has occurred hold the torch still until the arc exits the bottom of the workpiece Once the pierce has been made the torch can be lowered to normal cutting height and the cutting ...

Page 14: ...may depend on the gouging tip profile To create a wider groove you can oscillate the plasma torch side to side in a half moon sequence while maintaining a constant smooth travel speed The gouge created will be wider but not as deep Due to the nature of the gouging process lead covers gouging deflectors and torch covers are some accessories that will help to protect the equipment used in the gougin...

Page 15: ...ut further for cutting in corners using patterns or in tight areas It is generally best to start a cut from the edge of the plate hold the torch at 90 to the edge of the workpiece Press the trigger and pause at the edge until the cutting arc has completely cut through the material being cut When pierce cutting start the pierce just off the cutting line in the area of unwanted metal Angle the torch...

Page 16: ... are considered a better option than single phase compressors The accessories used with the compressor are also important providing the correct air pressure air flow which is moisture and oil free is crucial in ensuring that your plasma will give you quality cuts Air Hose Remember to select the correct bore size considering demand and length Filters Remove contaminants e g water and oil thus prolo...

Page 17: ..._________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ Notes Wilkinson Star Technical ...

Page 18: ...18 Jasic co uk Issue 4 May 2021 Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester United Kingdom M28 2WD Telephone 0044 0 161 728 7900 Email sales wilkinsonstar com ...

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